System and method for power conversion
11476771 · 2022-10-18
Assignee
Inventors
- Ke Dai (Wuhan, CN)
- Derong Lin (Wuhan, CN)
- Chengjing Li (Wuhan, CN)
- Tian Tan (Wuhan, CN)
- Tinho Li (Hong Kong, CN)
- Kai Tian (Xingtai, CN)
Cpc classification
H02M7/49
ELECTRICITY
H02M7/2195
ELECTRICITY
H02M1/14
ELECTRICITY
H02M1/0077
ELECTRICITY
International classification
Abstract
A system and a method for power conversion. The system includes a rectifier; an inverter; a DC-link capacitor coupled between the rectifier and the inverter; and a controller. The controller is configured to obtain a current value at an output of the inverter and a voltage value across the DC-link capacitor, determine an average component and a fluctuating component of an output voltage of the inverter based on the obtained current value and the voltage value, and determine a current reference for controlling the rectifier based on the average component and the fluctuating component of the output voltage.
Claims
1. A system comprising: a rectifier; an inverter; a DC-link capacitor coupled between the rectifier and the inverter; and a controller configured to: obtain a current value at an output of the inverter and a voltage value across the DC-link capacitor, determine an average component and a fluctuating component of an output power of the inverter based on the obtained current and voltage values, and determine a current reference for controlling the rectifier based on the average component and the fluctuating component of the output power.
2. The system of claim 1, wherein the controller comprises a de-coupler configured to decouple the average component of the output power from the fluctuating component of the output power.
3. The system of claim 2, wherein the de-coupler comprises: a moving average filter (MAF) configured to output the average component of the output power based on the output power; and an adder coupled to the MAF and configured to output the fluctuating component by decreasing the average component from the output power.
4. The system of claim 1, wherein the controller comprises: a first controller unit configured to determine a first current from the average component of the output power; and a second controller unit configured to determine a second current from the fluctuating component of the output power.
5. The system of claim 4, wherein the controller comprises an adder configured to add the first and second currents to obtain a combined current, and wherein the controller is further configured to determine the current reference based on the combined current.
6. The system of claim 4, wherein at least one of the first and second controller units is a Proportional Controller.
7. The system of claim 1, wherein the rectifier is a three-phase rectifier and the inverter is a single-phase inverter.
8. The system of claim 1, wherein the controller is further configured to adjust the rectifier to have an input current that tracks the current reference.
9. A method comprising: obtaining a current value at an output of an inverter and a voltage value across a DC-link capacitor, the DC-link capacitor coupled between a rectifier and the inverter; determining an average component and a fluctuating component of an output power of the inverter based on the obtained current and voltage values, and determining a current reference for controlling the rectifier based on the average component and the fluctuating component of the output power.
10. The method of claim 9, wherein determining the average component and the fluctuating component of the output power comprises: decoupling the average component of the output power from the fluctuating component of the output power.
11. The method of claim 10, wherein decoupling the average component from the fluctuating component comprises: determining the average component of the output power based on the output power by a moving average filter (MAF); and determining the fluctuating component by decreasing the average component from the output power.
12. The method of claim 9, wherein determining the current reference comprises: determining a first current from the average component of the output power, and determining a second current from the fluctuating component of the output power.
13. The method of claim 12, wherein determining the current reference comprises: adding the first and second currents to obtain a combined current; and determining the current reference based on the combined current.
14. The method of claim 12, wherein determining the first current comprises multiplying the average component of the output power with a first proportional gain, and wherein determining the second current comprises multiplying the fluctuating component of the output power with a second proportional gain.
15. The method of claim 9, wherein the rectifier is a three-phase rectifier and the inverter is a single-phase inverter.
16. The method of claim 9, further comprising: causing an input current of the rectifier to track the current reference.
17. A controller comprising: a de-coupler configured to: receive a current value at an output of an inverter and a voltage value across a DC-link capacitor, the DC-link capacitor coupled between a rectifier and the inverter; and decouple an average component of an output power from a fluctuating component of the output power, the output power being determined based on the received current and voltage values, wherein the controller is configured to determine a current reference for controlling the rectifier based on the average component and the fluctuating component of the output power.
18. The controller of claim 17, wherein the de-coupler comprises: a moving average filter (MAF) configured to output the average component of the output power based on the output power; and an adder coupled to the MAF and configured to output the fluctuating component by decreasing the average component from the output power.
19. The controller of claim 17, further comprising: a first controller unit configured to determine a first current from the average component of the output power, and a second controller unit configured to determine a second current from the fluctuating component of the output power.
20. The controller of claim 19, further comprising an adder configured to add the first and second currents to obtain a combined current, and wherein the controller is further configured to determine the current reference based on the combined current.
21. The controller of claim 19, wherein at least one of the first and second controller units is a Proportional Controller.
22. The controller of claim 17, wherein the rectifier is a three-phase rectifier and the inverter is a single-phase inverter.
23. The controller of claim 17, wherein the controller is further configured to adjust the rectifier to have an input current that tracks the current reference.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Through the more detailed description of some embodiments of the present disclosure in the accompanying drawings, the above and other objects, features and advantages of the present disclosure will become more apparent, wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10) Throughout the drawings, the same or similar reference numerals represent the same or similar element.
DETAILED DESCRIPTION
(11) Principle of the present disclosure will now be described with reference to some example embodiments. It is to be understood that these embodiments are described only for the purpose of illustration and help those skilled in the art to understand and implement the present disclosure, without suggesting any limitations as to the scope of the disclosure. The disclosure described herein can be implemented in various manners other than the ones describe below.
(12) As used herein, the term “includes” and its variants are to be read as open terms that mean “includes, but is not limited to.” The term “based on” is to be read as “based at least in part on.” The term “one embodiment” and “an embodiment” are to be read as “at least one embodiment.” The term “another embodiment” is to be read as “at least one other embodiment.” Other definitions, explicit and implicit, may be included below.
(13)
(14) As shown in
(15) The controller 111, in particular, the feedback loop, may receive a voltage value V.sub.C across the DC-link capacitor C and a current value i.sub.o at an output of the inverter 120. The feedback loop may determine an average component and a fluctuating component of an output power p.sub.o of the inverter 120 based on the received current and voltage values i.sub.o and V.sub.C. The feedback loop may determine a current reference i.sub.id* for controlling the rectifier 110 based on the average component and the fluctuating component of the output power p.sub.o.
(16) As shown in
(17) Additionally, the voltage value V.sub.C is provided to an adder 160, which subtracts the voltage value V.sub.C from the voltage reference V.sub.C* of the DC-link capacitor C. The difference is provided to a proportional integral controller 170, which calculates a current reference i.sub.dc*. The adder 190 combines the current references i.sub.dc*, and i.sub.od* so as to obtain the current reference i.sub.id*. The current reference i.sub.id* is then provided to the main controller 130, as described above.
(18) The feed forward controller 180 may obtain the output power p.sub.o and determine the current reference i.sub.od* based on the output power p.sub.o.
(19) As shown in
(20)
(21)
(22) The Park transformation block 210 may receive three phase current values i.sub.iabc measured at the grid side and transform the currents i.sub.iabc in abc frame into currents i.sub.id and i.sub.iq in dq frame. The Park transformation block 210 may be controlled by a rotation angle θ. The active current i.sub.id may be filtered at a filter 241 to filter out disturbances and then supplied to an adder 252. The reactive current i.sub.iq may be filtered at a filter 242 to filter out disturbances and then supplied to an adder 251. The adder 221 may receive the current reference i.sub.id* and the active current value i.sub.id, and determine a difference between the current reference i.sub.id* and the active current value i.sub.id. The difference is provided to a proportional integral (PI) controller 231 and then to an adder 251. The adder 251 further receives a voltage value V.sub.id at the grid side and subtracts the outputs of the PI controller 231 and a filter 242 from the voltage value V.sub.id so as to obtain a voltage reference V.sub.id*.
(23) The adder 222 obtains the reactive current reference i.sub.iq* and the reactive current i.sub.iq, and determines a difference between the current reference i.sub.iq* and the reactive current i.sub.iq. The difference is provided to a PI controller 232 and then to an adder 252. The adder 252 further receives a reactive voltage V.sub.iq at the grid side and subtracts the output of the PI controller 232 from a sum of the reactive voltage V.sub.iq and the output of the filter 241 so as to obtain a voltage reference V.sub.iq*.
(24) The voltage references V.sub.id* and V.sub.iq* are provided to a Park inverse transformation block 260, which transforms the voltage references from dq frame to abc frame. The Park inverse transformation block 260 is also controlled by the rotation angle θ. A pulse width modulation (PWM) controller 270 receives the voltages references in abc frame and generates on/off control signals for the switches in the rectifier 110.
(25)
(26) The power cell 200 includes a rectifier 110 and an inverter 120 coupled by a DC-link capacitor C. The rectifier 110 includes three half-bridges, each including a high-side switch and a low side switch. Each of the switches is coupled to a diode, which may be a body diode of the switch. The inverter 120 includes two half-bridges, each including a high-side switch and a low side switch. The switch may be an power switch such as an Insulated Gate Bipolar Transistor (IGBT).
(27)
(28) In the following, an embodiment is described with reference to an analytical representation of the system. The three phase secondary current references of the transformer for the power cell A1 as shown in
(29) As shown in equation (1), the coefficients
(30)
(31) By designing the controllers 184 and 186 differently, the average and fluctuating current supplied by the grid side can be adjusted flexibly and independently. DC-link fluctuating power can be supplied by the current reference generated by properly designed decoupling feed forward control, which reduces the fluctuating power and voltage ripple of DC-link. If the voltage ripple is kept at the same level, the capacitance of the DC-link capacitor could be much smaller, so the total weight and volume of the power conversion system such as the four-quadrat CHB-MVD are smaller.
(32) The embodiments of the present disclosure have been described above with reference to
(33) Equation (2) shows the relationship between voltage ripple ΔV.sub.C and the DC-link capacitance C.sub.B. Referring to equation (2), with the same motor side voltage U.sub.om and motor side current I.sub.om, that is, with same output fluctuating power component {tilde over (p)}.sub.o, DC-link voltage ripple would increase as the DC-link capacitance decreases. Therefore, the fluctuating power component {tilde over (p)}.sub.o should be independently processed to reduce the voltage ripple ΔV.sub.C on the DC-link.
(34)
(35) Aluminum electrolytic capacitor is one of the most common DC-link capacitors of the CHB-MVD. The power difference on DC-link causes problems to the DC-link capacitor. For example, voltage and current ripple would occur on DC-link due to the instantaneous power difference between the motor and grid side. DC-link voltage and current ripple would shorten the operating life of the capacitor. It may further cause the failure of the DC-link capacitor and then bring great challenges to the normal operation of the four-quadrant CHB-MVD. In addition, capacitance of the capacitors needs to be large enough to suppress these ripples, which means the DC-link capacitors to be more heavy and larger. Consequently, the cost and volume of the power conversion system such as CHB-MVD would increase.
(36) To further validate the effectiveness of the output power decoupling feed forward control, simulations are performed with and without the feed forward controller 180 under two conditions: (1) with same DC-link capacitance and measuring the DC-link ripples in rated-load status, (2) with same DC-link ripple in rated-load status and measuring the DC-link capacitance. Table 1 shows the results or comparison of the two simulations.
(37) In the first simulation condition, both the two systems apply the same DC-link capacitance (2.1 mF) and all the other conditions are the same except the control method. The rated-load status DC-link voltage ripple without the feed forward controller 180 is 110.5V (the average value of ten ripples between 2.4 s˜2.5 s) while the ripple with the feed forward controller 180 is 81.5V. By decoupling the fluctuating component of the output power, the DC-link ripple can be reduced by 26.2% with the same DC-link capacitance.
(38) In the second simulation condition, the DC-link capacitance difference is compared with and without the feed forward controller 180 under same rated-load status DC-link voltage ripple (81.5V). The DC-link capacitance without the feed forward controller 180 is 2.8 mF for 81.5V voltage ripple. The capacitance is reduced to 2.1 mF for the same voltage ripple with the feed forward controller 180 (reduced by 25%). The simulation results under both the two conditions show that the output power decoupling feed forward control could increase the flexibility on dealing with the DC-link fluctuating power and further decrease the voltage ripple especially in four-quadrant CHB-MVD.
(39) TABLE-US-00001 TABLE 1 DC-link capacitance or DC link voltage ripple comparison DC-link voltage ripple DC-link capacitance (same DC-link (same voltage Condition capacitance 2.1 mF) ripple 81.5 V) Without decoupling control 110.5 V 2.8 mF With decoupling control 81.5 V 2.1 mF
(40) When applying the same DC-link capacitor, the DC-link voltage ripple will be reduced with the improved output power decoupling feed forward control. When the DC-link voltage ripple is designed at same voltage level, the DC-link capacitance could be reduced with the output power decoupling feed forward control. Reduced DC-link voltage ripple would be helpful to decrease the capacitor temperature rise and lengthen the life of the capacitor. Reduced DC-link capacitance may help decrease the power cell weight and space. Consequently, total weight and volume of the power conversion system such as CHB-MVD would be reduced. Additionally, smaller capacitor may also reduce the cost of the system.
(41)
(42) At block 810, a current value at an output of an inverter and a voltage value across a DC-link capacitor may be obtained. The DC-capacitor coupled between a rectifier and the inverter. For example, the rectifier is a three-phase rectifier and the inverter is a single-phase inverter.
(43) At block 820, an average component and a fluctuating component of an output power of the inverter may be determined based on the obtained current and voltage values.
(44) In some embodiments, determining the average component and the fluctuating component of the output power comprises: decoupling the average component of the output power from the fluctuating component of the output power.
(45) In some embodiments, decoupling the average component from the fluctuating component comprises: determining the average component of the output power based on the output power by a moving average filter (MAF); and determining the fluctuating component by decreasing the average component from the output power.
(46) At block 830, a current reference may be determined based on the average component and the fluctuating component of the output power for controlling the rectifier.
(47) In some embodiments, determining the current reference comprises: determining a first current from the average component of the output power, and determining a second current from the fluctuating component of the output power.
(48) In some embodiments, determining the current reference comprises: adding the first and second currents to obtain a combined current; and determining the current reference based on the combined current.
(49) In some embodiments, determining the first current comprises multiplying the average component of the output power with a first proportional gain and determining the second current comprises multiplying the fluctuating component of the output power with a second proportional gain.
(50) In some embodiments, the method 800 further comprises causing an input current of the rectifier to track the current reference.
(51) Although the present disclosure has been described in language specific to structural features and/or methodological acts, it is to be understood that the present disclosure defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.