INTEGRATED INCUBATION, CULTIVATION AND CURING SYSTEM AND CONTROLS FOR OPTIMIZING AND ENHANCING PLANT GROWTH, DEVELOPMENT AND PERFORMANCE OF PLANT-BASED MEDICAL THERAPIES
20170094920 ยท 2017-04-06
Inventors
- Craig Ellins (Las Vegas, NV, US)
- Todd Denkin (Henderson, NV, US)
- Wayne Love (Henderson, NV, US)
- Ulrich Reimann-Philipp (Las Vegas, NV, US)
- Andrea Small-Howard (Los Angeles, CA, US)
- Lucas Marin (Las Vegas, NV, US)
- Jorge Velez (San Juan, PR, US)
- Cesar Cordero Kruger (Santurce, PR, US)
- Long Nguyen (Las Vegas, NV, US)
Cpc classification
Y02P60/21
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An integrated incubation, cultivation and curing system and controls for optimizing, standardizing and enhancing plant-based medical therapies by controlling and regulating plant growth, development and performance at any stage of a plant's development including propagating, growth, flowering, fruit formation or during processes associated with the handling of the culture through multiple automated, enclosed and controlled environmental systems and thereby standardizing the resultant product.
Claims
1. An integrated plant cultivation system for optimizing, promoting and enhancing the rapid growth of a least one plant during one or more stages of its development cycle comprising: a. at least one substantially closed tissue culture incubation chamber, into which at least one tissue culture receptacle is placed, said closed tissue culture incubation chamber having sensing means associated therewith to sense at least one of the light, temperature and/or humidity conditions within the tissue culture incubation chamber; b. regulation means associated with the sensing means for regulating at least one of the light, temperature, nutrient and/or humidity conditions within the tissue culture incubation chamber to create at least one set of mini-clones from the tissue culture; c. at least one substantially closed mini-clone growth chamber, into which at least one mini clone is placed, said closed mini-clone growth chamber having sensing means associated therewith to sense at least one of the light, temperature, nutrient and/or humidity conditions within the mini-clone growth chamber; d. regulation means associated with the sensing means for regulating at least one of the light, temperature, nutrient and/or humidity conditions within the mini-clone growth chamber for such period as to permit the mini-clone to grow to a flowering plant; e. at least one substantially closed growth chamber, into which at least one plant capable of flowering is placed, said closed growth chamber having at least one artificial growth inducing light source, at least one nutrient sensor adapted to determine, either directly or indirectly, the nutrient uptake of the plant, at least one environmental sensor adapted to determine, either directly or indirectly, atmospheric conditions within the substantially closed container and at least one growth sensor system adapted to determine, either directly or indirectly, the growth of the plant; f. regulation means associated with the sensing means for regulating at least one of the light and/or atmospheric conditions within the growth chamber for such period as to permit the plant to flower; g. a dispensing assembly containing at least one nutrient solution; h. a misting assembly having a controllable interconnection to the dispensing assembly to provide a controlled amount of the nutrient solution into a controlled airflow; i. a blower assembly in proximity to the misting assembly to create the controlled airflow from the misting assembly to the area of the root retention assembly; j. a controller coupled to the artificial growth inducing light source and to the at least one growth sensor, environmental sensor and nutrient sensor adapted to: read information from the growth sensor to determine if growth has occurred; calculate the amount of nutrient to be delivered in the next feeding cycle; calculate the total number of on/off light cycles and a duration for each on/off cycle, and control the artificial growth inducing light source and alter the atmospheric conditions within the container to optimize the particular developmental cycle of growth desired; and, k. a curing chamber having at least one group of cure controls for harvested flowers to control the temperature and humidity and permit normalization, standardization and consistency of the plants.
2. An integrated plant cultivation system in accordance with claim 1, wherein the plant is selected from a group of plants capable of providing plant-based medical solutions to combat at least one clinically diagnosed health issue.
3. A integrated plant cultivation system in accordance with claim 2 in which the plant is selected from a group consisting of plants from which may be derived medicinal extracts.
4. An integrated plant cultivation system in accordance with claim 3 in which the plant is selected from a group consisting of a species of Cannabis.
5. An integrated plant cultivation system in accordance with claim 2, wherein the system enhances the metabolic functions and the growing conditions of said plant by optimizing the nutrient absorption and provides variable nutrient supplies based upon developmental stage, physiological responses, absorption rates and/or other pre-established variables.
6. An integrated plant cultivation system in accordance with claim 2 in which the sensors provide data to a processor capable of administering the integrated plant cultivation system; a non-transitory memory configured to communicate with the processor, the non-transitory memory having instructions stored thereon; a monitoring module stored in the memory and operated by the processor, and configured to deliver an instruction to at least one of the regulation means based upon the data received, the monitoring module stored in the memory and operated by the processor, and configured to receive activity information associated with the plant; the monitoring module further configured to analyze the activity information based on criteria associated with the optimization to determine that an activity is an activity that optimizes at least one plant characteristic.
7. An integrated plant cultivation system in accordance with claim 6 in which the plant characteristics are selected from a group consisting of quality, purity, and/or consistency and the plant is selected from a group consisting of plants from which may be derived medicinal extracts.
8. An integrated plant cultivation system in accordance with claim 2 in which the nutrient and water solution is provided on a just-in-time basis.
9. An integrated plant cultivation system in accordance with claim 2 in which the at least one environmental sensor is monitored to determine atmospheric conditions and said conditions are altered to provide conditions that are pre-determined for optimal growth.
10. An integrated plant cultivation system in accordance with claim 2 in which the artificial growth inducing light source is varied to provide phytochrome modulation.
11. An integrated plant cultivation system in accordance with claim 9 in which the artificial growth inducing light source causes phytochrome modulation by providing far red-wavelength light.
12. An integrated plant cultivation system in accordance with claim 10 in which said phytochrome modulation produces a shortened cultivation cycle.
13. An integrated plant cultivation system for growing medicinal and recreational plants and non-medical plants comprising: a. a tissue culture growth environment; b. a nursery growth environment; c. a growth environment in preparation for flowering; d. a growth environment through flowering, each growth environment comprising one or more enclosures, a support structure positioned in the grow environment enclosure and adapted to support growing medicinal or recreational plants and non-medical plants; e. sensors to monitor at least one real-time sensed parameter selected from a group consisting of temperature, light, humidity, carbon dioxide, pH level, water and/or nutrient delivery and/or misting schedules; f. an nutrient delivery system coupled to the support structure and adapted to deliver micro-droplets of nutrient-laden mist or dry fog to the medicinal or recreational plants and non-medical plants; g. a variable intensity and wavelength light system positioned in the grow environment enclosure and adapted for growing medicinal or recreational plants; and, h. means for real time monitoring, managing and controlling the operation of the system based upon real-time sensed parameters.
14. An integrated plant cultivation system for growing medicinal and recreational plants and non-medical plants in accordance with claim 13 further comprising a system associated processor to execute an algorithm perform at least one of the following: (i) optimize growth/energy consumption; (ii) track O2 movement; (iii) deliver/reclaim water; (iv) handle all aspects of nutrition; (v) utilize sensor data to control a system function; (vi) iteratively determine a control sequence such as with a machine learning system; (vii) provide simulation-based control; or (viii) determine and execute a nutrient schedule, such as one based on a condition such as nutrient deficiency or one based on the developmental stage of the plant.
15. An integrated plant cultivation system in accordance with claim 14 further comprising a system associated processor to compile and analyze data from the system to generate predictive analytics, growth cycle analysis, event analysis, performing a historical analysis of all controlled variables at root and container level for an entire growth cycle, perform growth modeling and statistics, generate computer simulation models and provide optimization data for subsequent plant growth cycles.
16. An integrated plant cultivation system in accordance with claim 2 wherein the medicinal plants are produced in aseptic conditions.
17. An integrated plant cultivation system in accordance with claim 15 wherein the cultivation and processing protocols provide uniform medicinal extracts independent of the location of production, season or personnel.
18. An integrated plant cultivation system in accordance with claim 2 wherein the cultivation and processing further generate standardized propagation and cultivation conditions to provide uniform medicinal extracts independent of the location of production, season or personnel.
19. An integrated plant cultivation system in accordance with claim 2 wherein the medicinal plants are produced to provide plant extracts that are of reproducible chemical composition and purity.
20. An integrated plant cultivation system in accordance with claim 2 wherein all nutrients and water entering the grow chamber is recycled within the system and consumed by the plant, thus not generating any runoff.
21. An integrated plant cultivation system in accordance with claim 2 wherein programmed, temporary increase of atmospheric carbon dioxide concentration can be used to prevent or remove infestation by plant pest organisms.
22. An integrated plant cultivation system in accordance with claim 2 wherein each cultivation chamber comprises an enclosed, independent unit that can be programmed according to the need of the particular species, cultivar and developmental stage of the plant(s) in the unit, allowing for accommodating different crops in the same facility.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF AN EMBODIMENT OF THE INVENTION
[0100] In the following detailed description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the disclosed embodiments. It will be apparent, however, that one or more embodiments may be practiced without these specific details. In other instances, well-known structures and devices are schematically shown in order to simplify the drawing.
[0101] In a preferred embodiment there are a number of major subsystems to the integrated plant growth and curing environment system in accordance with the invention.
[0102] Referring to
[0103] In the particular cultivation system 10, there are a number of operational systems integrated into a cultivation suite. These include a tissue incubator plant growth environment system 1000 (TissueBLOX), a nursery plant growth environment system 1100 (NurseryBLOX), a vegetating growth environment system 1200 (VegBLOX) chamber for plants taken from the NurseryBLOX 1100 and held until they are approximately 24-30 inches in preparation for flowering, a growth chamber environment system 100 (GrowBLOX) for flowering plants and a curing incubator 1300 (CureBLOX) for curing of harvested flowers.
[0104] The cultivation system 10 has, as one of its objectives, to provide cured flowers having a repeatable and optimized potency and efficacy to an extraction laboratory 1400 where the medicinal aspects and ingredients of the plant are removed and subsequently certified based upon pre-established medical and chemical characteristics and requirements. Certified raw materials 1410 are delivered to a manufacturing environment 20 where blending 1420 of the certified raw materials 1410 is undertaken to create one or more formulations from the certified raw materials 1410. Thus, for example, the certified raw materials 1410 may be used to create nutraceutical formulations 1430, cosmeceutical formulations 1440 and/or pharmaceutical formulations 1450.
[0105] The certified raw materials 1410 may also be subjected to various post production processing steps 1460 and then the resultant product or products may be provide to purchasers via dispensary sales 1470, either from the cultivator/manufacturer or through any of a number of legitimate dispensary sales 1470 outlets.
[0106] Referring to
[0107] As can be seen and is exemplified by
[0108] The data acquisition sensors 1030 may to employed to monitor, among other things, temperature, light and humidity. As is illustrated in
[0109] The analytics permit, for each individual Cannabis strain, a measurement of the profile of active ingredients in the laboratory. The analytical techniques define the amounts and kinds of active molecules in that strain, which have been shown to be effective in the treatment of conditions including pain management, mood, metabolism, inflammation, cancer, neural and immune disorders. The cannabinoid and terpenoid profiles of a representative strain are depicted here.
[0110] The TissueBLOX 1000 is employed in connection with the system where tissue propagation is desired. The tissue propagation is the process of mass producing genetically identical progeny plants from a single tissue sample taken from a carefully selected parent plant or cultivar in a sterile environment. The TissueBLOX 1000 permits the tissue propagation to retain the advantages of identity of progeny and the ability to propagate identical medical use mini-clone plants, while having the additional advantage that only a small piece of tissue from the cultivar or parent plant is required and additionally permits the rapid production of plant cells to accelerate the time that the plant becomes flower bearing and therefore generates the useful component for medical purposes.
[0111] Referring to
[0112] It will be further appreciated that the description of the NurseryBLOX 1100 and the VegBLOX 1200 have certain common aspects and environmental controls that permit the NurseryBLOX 1100 to be employed for certain vegetative growth phases during the time that it is being employed to accommodate the mini-clones referred to above. Accordingly, the VegBLOX 1200 and the NurseryBLOX 1100 will be hereinafter described together and referred to as the Nursery/Veg Center.
[0113] The Nursery/Veg Center is a fully contained unit for environmental control that may be advantageous employed. It is designed to produce starter plants and to accommodate plants during the vegetative growth phase, before transfer to the GrowBLOX 100 for blooming. It consists of three concurrently controlled grow compartments 1170. Each compartment 1170 has an upper level 1170A for starter plants and a lower level 1170B for vegetative grow.
[0114] There may be common controls for both levels which permit the temperature to be maintained at 20-30 C. (68-86 F.) and the humidity range at between 20%-80%. In addition, a CO2 supply is generally needed to accelerate growth and may also be employed to provide an insect-killing option. The CO2 supply may be operated at a range of from 400 ppm (ambient) to 7,000 ppm (temporary max for insect control).
[0115] Additionally, there is air flow/filtration system 1180 substantially similar to that which will be discussed in relation to the GrowBLOX assembly and system to provide air circulation for even distribution of temperature, CO2 and humidity throughout the Nursery/Veg Center. It is a further feature of the Nursery/Veg Center that carbon filtration may be employed to control odor. It is yet a further aspect of the invention that advanced filtration may be employed for capturing terpenoids prior to the curing and processing of the flowers.
[0116] Referring again to
[0117] The Nursery/Veg Center is where the micro-clones from the TissueBLOX 1000 are transferred from a sterile to non-sterile but sanitary environment. In one preferred embodiment, the plantlets (not shown) are retained in Rockwool plugs or cubes of approximately 1 diameter/width and remain in the rooting compartments 1192 of the nursery section 1190 for approximately 1-4 weeks.
[0118] The lighting arrays 1130A in the upper level 1170A may be comprised of LED lights mounted above the plants at a distance of between 12-18. It is preferable to employ full spectrum LED lights that have an adjustable light intensity at 6 below the light array 1130 of 50-300 molm.Math..sup.2s.sup.1PAR (photosynthetically active radiation).
[0119] In a preferred embodiment of the invention, the plantlets are in baskets that may be filled with clay pellets or other similar material and are placed in the rooting compartments 1192. The depth of each of the rooting trays 1110 within the nursery section 1190 is approximately 4 and each tray 1110 is adapted to hold standard baskets for transfer to lower level 1170 B (which is the vegetative growth (lower level) compartment 1195) and subsequently the GrowBLOX 100.
[0120] The humidity, watering and nutrients in the Nursery/Veg Center are controlled and monitored in order to ensure that the plantlets are adapted to LED light and aeroponic watering. The Nursery/Veg Center employs spray-nozzle watering and has a programmable feed cycle and an ability to provide mist to the plantlet rooting compartments 1192 in droplet of 30-100 m. The upper level 1170A has associated therewith an upper level main tank (not shown) that contains the nutrient feed from peristaltic pumps and the supplement feed water with rooting-inducer. The upper level main tank may also be employed to provide pH adjustment, control the water temperature (which optimally should be at 20-25 C. (68-77 F.)) and has sensors to permit environmental control data to be recorded.
[0121] The upper level 1170A also has associated therewith an upper level drain tank (not shown) for collecting the excess feed water and recycling from drain tank to the feed pumps. It is also feasible to provide a drain-to-waste option with the drain tank.
[0122] The Nursery/Veg Center has a variable capacity depending on the density of the plants, the height of each plant and the species of plant with its particular requirements. As is illustrated in
[0123] The lower level 1170B is also referred to as the vegetative growth chamber or level. Depending on the plant, the optimization factors, the growth rate and other variables, the vegetative growth level may be an entire Nursery/Veg Center or may be only one or more shelves within such a center. The lower level 1170B is ideally for growing plants at long light cycles in preparation for transfer to a GrowBLOX 100. Within the lower level 1170B, the watering may be a combination of spray (30-60 m droplet size mist) and fog (5 um droplet size). The upper level 1170B has a separate feed timing and nutrient composition from the upper level 1170A.
[0124] The lighting arrays 1130B in the lower level 1170b may be comprised of LED lights mounted above the plants at a minimum distance of 24. It is preferable to employ full spectrum LED lights that have an adjustable light intensity at 6 below the light array 1130 of 50-1,000 molm.Math..sup.2s.sup.1PAR. It is also advantageous, depending on the plant, to employ full spectrum LED side lights 1130C for the lower level only.
[0125] Plants stay in Veg Level for approximately one half the time they stay in the GrowBLOX 100.
[0126] In a preferred embodiment there are a number of major subsystems to the self-contained plant growth environment system in accordance with the invention.
[0127] Referring to
[0128] Additional protective door covers 104 are advantageously provided to further enclose the plant growth system 100 in the area where the plants (not shown) are generally maintained and to further serve, on the interior surfaces thereof, as reflected internal elements for a system of light emitting diodes 400 in accordance with and embodiment of the invention.
[0129] Referring to
[0130] Referring to
[0131] Referring to
[0132] The cooling system 200 air supply which is furnished to the plants is further enhanced by filtering the air through a HEPA filter (not shown) advantageously situated at HEPA filter port 208. The cooling system 200 air supply is provided into each of the one or more units comprising the plant growth system 100 and is returned via bottom air return ducts 210. The cooling system 200 is further provided with an air supply register 212 which maybe deployed in connection with each of the one or more units comprising the plant growth system 100.
[0133] The plant growth system 100 is advantageously provided with rear mounted doors 214 each of which has disposed thereon a plurality of light emitting diodes 402. It will be appreciated that the rear mounted doors 214 maybe removably disposed in order to permit access to the plants and, the front mounted protective doors 104 make similarly be provided with a plurality of light emitting diodes 402 in order to provide a full surround of lights to the plants within the growth delivery system 100. Referring still to
[0134] Referring again to
[0135] Referring to
[0136] Referring to
[0137] As will be further explained hereinafter, the AeroVapor nutrient and H2O delivery unit 508 is controlled through the further part of the invention via a series of control and feedback loops and related optimization sensors that create an ongoing and continuously updated set of parameters in order to provide the optimal nutrient and water combination to the plants during each phase of their growth cycle.
[0138] Referring to
[0139] Root baskets are deployed within the root box assembly below the level of the root box chamber cover 602. By way of example, there is shown a large root basket 608 and a small root basket 610 deployed within the root box assembly 600 below the level of the root box chamber cover 602. The inflow tube 606 opening 607 into the root box assembly 600 is advantageously disposed so that the nutrients and mist contact the roots of the plant substantially immediately upon entry into the root box assembly 600 and are disbursed throughout the root structure both by being blown in through the inflow tube 606 and being drawn through by means of an outflow tube 607 that is dispose on the opposite side from the inflow tube 606 at opening 609 and is functionally connected thereto, thus creating a controlled air flow current through the root structure.
[0140] A series of sensors are deployed in connection with the root box assembly 600 and may be disposed along its various side and bottom. Advantageously, oxygen 610, humidity 612 and air temperature 614 sensors are shown on a lateral wall of the root box assembly 600, while a pH sensor 616 and an environment control sensor 618 are connected a drain tank 620 that is disposed below the root box assembly 600 and into which falls the unabsorbed water and nutrients. The various above named sensors are only illustrative of the variety of sensors that may be deployed in connection with the root box assembly 600 and with the scope and breath of the invention. It has been found that deploying the sensors in the manner set forth above provides advantages in controlling the overall environment and provided truer data for such control than if the sensors are deployed elsewhere in the root box assembly 600.
[0141] The root box assembly 600 is also provided with a double watering ring assembly 621 that may provide water at various levels of the roots that are contained within the large root basket 608 or the small root basket 610. By providing both water and misting, as will be explained next, the roots receive the optimum water and nutrient mix which can be altered on a just-in-time basis predicated upon the information and data provided by each of the sensors and the underlying growth modeling that has been recorded and determined from prior growth cycles for the same species of plant or for other species with similar growth patterns.
[0142] Referring to
[0143] The water level in the containment unit 702 is monitored by an upper level water sensor 706 and a lower level water sensor 708 that cause the water level to be maintained within certain boundaries and ensure constant hydration of the roots in an optimal manner. The containment unit 702 has a water tight top 710 such that the water is capable of being fully controlled by elimination of evaporation, thus permitting the unit to provide substantially exact information as to water uptake as a function of the water sent into the system.
[0144] One or more ultrasonic piezo misting units 712 are deployed within each containment unit 702 to create the mist that is picked up in the airflow of the blower fan assembly 604 and distributed to the roots of the plant within the AeroVapor nutrient and H2O delivery unit 508.
[0145] In general, the plant growth system 100 may be characterized as a multi-unit grow chamber for flowering plants in which there are controls for temperature, light, humidity, watering, nutrients, CO2, O2 and the capacity for misting roots for eliciting plant stress responses and to deliver peroxide for root health. The plant growth system 100 may also have the capacity for fogging of the roots in such circumstances as may be desirable or needed for controlled stressing of the plants. It has been found that, among other plant species, the plant growth system 100 is advantageously used for the enhanced growth of medicinal plants including cannabis and that the system may be advantageously employed to provide the capacity to filter out and recover terpenes.
[0146] Referring once again to
[0147] The chlorophylls of the plants deployed within the plant growth system 100 mainly absorb blue light with a relatively shorter wavelength and red light with a relatively longer wavelength. However, light of other wavelengths is also captured by supporting plant pigments and also contributes to photosynthesis. In order to enhance the illumination efficiency of light absorbed by the plants, the light emitted by the light emitting diodes 400 is covering a spectrum that has been shown to be optimal for photosynthetic activity:
[0148] The plants can obtain stable and adequate illumination from the light emitting diodes 400. These produce a full-spectrum light that is optimized for photosynthesis. By adding, exchanging or dimming specific diodes the light spectrum can also be adjusted to increase the production of flowers, fruit, essential oils or other desirable products. Thus the crop can also be increased. Furthermore, because of the light emitting diodes 400 with different optical wavelengths on the interior walls of the chamber are capable of being staged to provide different aggregate light during different parts of the growing cycle, users can deliberately facilitate the growth rate of either leaves, flowers or fruit of the plants in order to increase the crop.
[0149] Continuing to refer to
[0150] In another aspect of a preferred embodiment of the invention, oxygen from the atmospheric environment or from a supply may be transferred into the root box assembly 600, which increases root health and nutrient uptake. Oxygen levels in the root box are monitored and adjusted to by supplementing air or pure oxygen from a pressurized source.
[0151] Carbon dioxide is absorbed from the air and converted to sugars during photosynthesis. Supplying the growing plants with supplemental carbon dioxide increases the rates of photosynthesis and growth. The enclosed environment allows for adjusting the carbon dioxide concentration in the shoot compartment effectively because only a relatively small volume has to be delivered. Furthermore, temporarily increasing the carbon dioxide concentration can be used as a non-chemical pest control measure.
[0152] As can be illustratively seen in
[0153] The temperature of the rhizosphere (roots) plays a very important role in plant growth because it is associated with the radical metabolism and assimilation of nutrients. In evolution, various plant species have adapted to different environments, cold or hot in respect of temperature. Consequently, the optimal growth temperature of the rhizosphere differs greatly among plant species, and even between cultivars of the same plant species. The regulation and control therefore of the rhizosphere temperature for the growing and harvesting of a crop is an important and critical aspect of the present invention.
[0154] A major advantage of the present invention is the automatic regulation and control of the temperature in the root zone, which is achieved by adjusting the temperature of the nutrient solution that is administered to the roots. Thus, the optimal temperature for each phase of the grow cycle can be maintained regardless of the temperature outside the device. The system has the ability to regulate the temperature of the supplied nutrient solution separately for the plant being grown and the crop which it is expected to bear.
[0155] Similarly, the temperature and humidity surrounding the crop bearing portion of the plant is important to the optimal growth and crop production. If humidity is too high, the crop may rot, while if it is too low it may dry out or not reach maximum development. Once a crop is stunted because of inclement surroundings, it may often never recover or reach its optimum potential. As will be set forth hereinafter, it is yet another aspect of a preferred embodiment of the invention to provide constant monitoring and adjustment of the multiple variables that will enhance and optimize a plant's productivity while also providing data to determine the best conditions for future maximum yield. It is a part of the invention to provide a learning model system for control of the plant growth system 100 that teaches itself based upon past data derived from within the plant growth system 100, current crop data as sensed by the plurality of sensors and crop data derived from outside of the plant growth system 100 including environmental and natural growth data.
[0156] The present invention provides for an integrated incubation, cultivation and vegetation system, with automatic root irrigation system providing the nutrient solution by pumps, transport pipes and misting under pressure (high or low) directly to the root inside root containers in those portions of the system where the plants have roots or are tending to grow roots. The system is advantageously provided with automatic setting of time and frequency of mist provision based upon stored data and currently sensed data. The nutrient solutions for the plant growth system 100 are both a closed circuit supply system, recirculating the nutrient solution that is not absorbed by the plants from the growing baskets back to the drain tanks where the resultant concentrations and nutrient values may be determined, as well as an open circuit system to replenish and correct nutrient values prior to delivery of the nutrients to the roots.
[0157] Referring to
[0158] As can best be seen by referring to
[0159] It a preferred embodiment, the CureBLOX 1300 also maintains a mold eradication curve for up to 40 pounds of wet product and has the capacity to remove up to 15 pounds per day of water, depending on product load and a 4 pound per hour dehumidification capacity. It also has a cooling capacity which, in one embodiment, is approximately 1,500 btu/hours while also maintaining a heating capacity of up to 4 KW. The above heating and cooling capacities are merely illustrative of a CureBLOX 1300 chamber and may be either higher or lower depending on the chamber size and configuration, the type and condition of plant material to be cured the resultant end product.
[0160] Referring to
[0161] The functional elements of
TABLE-US-00001 PCB board number Function Main board 1 Communicate with slave boards, and control all the components to set the GrowBlox run as schedule. Relay board 1 With 32 relays control most of the components in the system Fog Tank 3 Get root box hum/temp/O.sub.2 data Get fog tank water level Get drain tank water level Control piezo mister, mister fan Control O.sub.2 Solenoid Main tank 1 Get water level of main tank Get Temperature, pH, EC value of main tank water. Get flow meter output from water in flow meter feeding flow meter and glycol cycle flow meter Atmosphere 1 Get air temp and humidity block Get CO2 concentration LED Display 1 Display important data in the LED dot array Board board.
[0162] The Main Tank Block electronic are designed to perform the following and transmit the below data to control the system: [0163] a. Collect the water level data through 3 level switches; [0164] b. Get the water temperature through H2O Temperature probe. [0165] c. Get the water pH value through pH probe. [0166] d. Get EC value through EC probe. [0167] e. Get how much water has been put into the machine through the water-in flow meter. [0168] f. Get how much water has been fed to plants the machine through the feeding flow meter. [0169] g. Feedback whether the glycol cycling is on by the glycol flow meter. [0170] h. The water level limit switch will be on if the top water level sensor is on.
[0171] The Misting Tank Block electronic are designed to perform the following and transmit the below data to control the drain tank and misting tank. [0172] a. Get the water level of the drain tank [0173] b. Get the water level of the misting tank [0174] c. Get the pH value of drain tank. [0175] d. Get the EC value of drain tank. [0176] e. Water level limit switch will be on when the high level sensor of the drain tank is on. [0177] f. Get humidity and temperature of the root box [0178] g. Get the O2 concentration of the root box [0179] h. Control the piezo misters, fog fan and O2 solenoid.
[0180] The Atmosphere Control Board will collect the CO2 concentration, air temperature and humidity, then send that data to the center board through 485 bus. The center board will control the CO2 solenoid and AC system to maintain the CO2 concentration and air temperature at a level that will serve to optimize the plant growth within the plant growth system 100.
[0181] Referring again to
[0182] The sensors in the drain tank provide the operator with measurement data from both the mixing tank and the drain tank, such as water consumption, pH and electric conductivity. This information can be employed to calculate the relative uptake of nutrients and moisture and adjust the upcoming nutrient feed amounts accordingly. The compilation of a library of data permits developing standard feeding protocols that are customized for specific varieties of crop plants.
[0183] The operator can use the known compositions of the starting nutrient solution and the composition solution on the drain tank to calculate nutrient consumption. The system can also, record the amount of water being consumed by the plant and thus obtain, over time and on a real time basis, the comparative data to help determine actual grow programs/schedules that produce the best grow rates and yields.
[0184] In operation, the following exemplary parameters may be employed for the growing of Cannabis. It will be appreciated that these are only provided as indicia for the above species of plant and that the system may be advantageously employed with many other species of plants, both for growth, harvesting or for plant studies and experimentation. Thus, the parameters may be altered to provide optimal growth, harvesting or for plant studies and experimentation based upon the particular species within the system.
[0185] Exemplary Cannabis Parameters:
Air temperature [0186] Shoot zone: 20-25 C. (68-77 F.) [0187] Root zone: 18-22 C. (64-72 F.)
Humidityambient and root box [0188] Shoot zone: app. 60% during vegetative growth and 50% during flowering [0189] Root zone: will be temporarily close to 100%, depending on the spray cycle.
pHmain tank, drain box [0190] pH control: main tank only (pH 5.8+/0.1) [0191] pH measurement: drain tank for feedback and main tank for adjustment
Lightsspectrum, spread and intensity [0192] Spectrum: full-spectrum LED, optimized for photosynthesis, with additional red: [0193] Additional capacity to illuminate the plants temporarily with narrow-spectrum far red light of peak wavelength 730 nm but less than 10% of <700 nm for phytochrome conversion. Light intensity of 20-100 molm.Math..sup.2s.sup.1 PAR is sufficient. Can be achieved with app. 10 GU10 lights in one preferred embodiment of the plant growth system 100.
Measurements: main tank and drain tank [0194] Control: EC is controlled through nutrient feed. The measurements are used to adjust the nutrients and to monitor uptake in the root zone. [0195] Misting and Fogging [0196] intermittent spraying or misting of the roots with 20-150 M droplets. [0197] dry fog of 5 M droplets is used for shocking roots in order to elicit biochemical responses and to adjust humidity in the root zone. [0198] fog is also used to increase humidity in the root zone to prevent drying as necessary. [0199] a particle filter may be advantageously employed to protect the nozzles [0200] alternatively, a temporarily increase in pressure may be employed for nozzle cleaning [0201] O2Range Determination [0202] The range for an ideal atmospheric O2 in the root zone for growth may be determined based upon the plants to be grown. Ideally, it should not drop below 20%, which is ambient but higher O2 might be beneficial. O2 content in the water can be adjusted by aeration and H.sub.2O.sub.2 addition, among other means. [0203] In order to reduce the risk of depleting oxygen in the root zone, it is recommended that the O2 is monitored and supplemented if necessary. Also, the higher CO2 level in the shoot zone might affect the root zone atmosphere. [0204] It is also recommended that the main tank be aerated. [0205] CO2range in the shoot zone [0206] CO2 in the shoot zone: 400 (ambient) to maximum 8,000 ppm (for pest control), maintained at 1000-2500 ppm throughout grow during the daytime and 400 ppm during the night. [0207] Use of pest control protocol (up to 8,000 ppm CO2) must be limited to necessity, as possibility of necrosis in the plants leaves from over exposure to CO2.
Frequency of feeding/misting and fogging [0208] Feeding: Typical intervals are 30 sec to 3 min spray with 30-240 min off, depending on the plant size and stage of development. [0209] Fogging: The fog would normally be off and only come on for periods of up to 10 minutes with off cycles to be determined by the effect the treatment has on the plant and the necessity to not over-water the plant.
Water quality requirements [0210] Initially RIO reverse osmosis) water is used to ensure consistency of the nutrient solutions, avoid buildup of heavy metals, prevent scaling and establish baselines for growth [0211] Subsequent to the establishment of baselines and determination of variations based upon nutrient/water concentrations and other mix variables: [0212] Obtain information about local water source from water department, including seasonal variations and establish critical parameters: hardness (Ca and total), alkalinity, pH, sodium, chloride, chlorine or chloramines, heavy metals [0213] verify with regular in-house and contract laboratory testing [0214] provide minimum filtration requirement: particles, activated carbon [0215] provide optional electronic wave pre-treatment for scale prevention and biofilm reduction
Leaf movement
Adequate air flow is essential to prevent mildew and ensure even environmental conditions. In the plant growth system 100 minimum air flow is determined by the cooling requirements and the intention to simulate natural air flow in an outdoors environment. [0216] The A/C, airflow, and dehumidification systems should be independent. [0217] During the night time cycle, when A/C units are not necessary, the humidity will be kept within parameter (<45% RH) with additional dehumidification.
Day and night time frames [0218] Lights are on 12-24 h. Cycles depend on the developmental stage of the plants.
[0219] Algorithms may be executed by a system-associated processor to optimize growth and energy consumption, track O2 movement, deliver/reclaim water, control all aspects of nutrition, utilize sensor data to control a system function, empirically determine a control sequence such as with a machine learning system, provide simulation-based control, determine and execute a nutrient schedule, such as one based on a condition such as nutrient deficiency.
[0220] Data from the system may be used in predictive analytics (e.g. Growth prediction), Growth cycle analysis, Event analysis (failure modes, Pathogen monitoring), performing a historical analysis of all controlled variables at rack level for entire growth cycle, perform growth modeling and statistics, generate computer simulation models (tool kit), and the like.
[0221] Referring to
[0222] As a further part of the analysis, the system then classifies existing cannabis strains containing the ideal ratios for treating specific diseases, or symptoms within specific targeted treatment categories by performing a preliminary cluster analysis of the active ingredient profiles of 30,000 Cannabis strains. This may be done in conjunction with a major testing laboratory to provide verifiable and ultimately certifiable data. It is a further part of the analysis and control system to identify optimum ratios of cannabinoids and terpenoids for the treatment of targeted disease categories and classify natural Cannabis strains that match the predicted ratios for the treatment of diseases in these targeted treatment categories.
[0223] It is yet a further part of the system to use patient validation through one or more software applications that are adapted for use with mobile devices such as a smartphone to validate the pre-selected strains or discover additional strains with defined cannabinoid/terpenoid ratios that are effective for the treatment of specific conditions. The patient validation is submitted through a GrowBLOXPatient Reported Outcome interface 1720 to a testing and trial drug determination engine 1730. The testing and trial drug determination engine 1730 allows for phase IV human clinical research by combining patient history data with real-time data collection and analysis of symptom surveys, cognitive tests, and biometric data to create, in real time, a personalized medical cannabis treatment program for each individual patient.
[0224] The long-term aggregated patient data sets provided to the Patient Reported Outcome interface 1720 and testing and trial drug determination engine 1730 strengthen the predictive treatment algorithms to improve future patient care. The analytical correlations between Cannabis strains (ratios of active ingredients) and symptom relief reach statistical significance to permit the determination that novel combinations of active ingredients are able to provide medical benefits in a repeatable and controlled manner for the targeted treatment categories.
[0225] The methods and systems described herein may be deployed in part or in whole through a machine that executes computer software, program codes, and/or instructions on a processor. The processor may be part of a server, cloud server, client, network infrastructure, mobile computing platform, stationary computing platform, or other computing platform. A processor may be any kind of computational or processing device capable of executing program instructions, codes, binary instructions and the like. The processor may be or include a signal processor, digital processor, embedded processor, microprocessor or any variant such as a co-processor (math co-processor, graphic co-processor, communication co-processor and the like) and the like that may directly or indirectly facilitate execution of program code or program instructions stored thereon. In addition, the processor may enable execution of multiple programs, threads, and codes. The threads may be executed simultaneously to enhance the performance of the processor and to facilitate simultaneous operations of the application. By way of implementation, methods, program codes, program instructions and the like described herein may be implemented in one or more thread. The thread may spawn other threads that may have assigned priorities associated with them; the processor may execute these threads based on priority or any other order based on instructions provided in the program code. The processor may include memory that stores methods, codes, instructions and programs as described herein and elsewhere. The processor may access a storage medium through an interface that may store methods, codes, and instructions as described herein and elsewhere. The storage medium associated with the processor for storing methods, programs, codes, program instructions or other type of instructions capable of being executed by the computing or processing device may include but may not be limited to one or more of a CD-ROM, DVD, memory, hard disk, flash drive, RAM, ROM, cache and the like.
[0226] A processor may include one or more cores that may enhance speed and performance of a multiprocessor. In embodiments, the process may be a dual core processor, quad core processors, other chip-level multiprocessor and the like that combine two or more independent cores.
[0227] The methods and systems described herein may be deployed in part or in whole through a machine that executes computer software on a server, client, firewall, gateway, hub, router, or other such computer and/or networking hardware. The software program may be associated with a server that may include a file server, print server, domain server, internet server, intranet server and other variants such as secondary server, host server, distributed server and the like. The server may include one or more of memories, processors, computer readable media, storage media, ports (physical and virtual), communication devices, and interfaces capable of accessing other servers, clients, machines, and devices through a wired or a wireless medium, and the like. The methods, programs or codes as described herein and elsewhere may be executed by the server. In addition, other devices required for execution of methods as described in this application may be considered as a part of the infrastructure associated with the server.
[0228] The server may provide an interface to other devices including, without limitation, clients, other servers, printers, database servers, print servers, file servers, communication servers, distributed servers, social networks, and the like. Additionally, this coupling and/or connection may facilitate remote execution of program across the network. The networking of some or all of these devices may facilitate parallel processing of a program or method at one or more location without deviating from the scope of the disclosure. In addition, any of the devices attached to the server through an interface may include at least one storage medium capable of storing methods, programs, code and/or instructions. A central repository may provide program instructions to be executed on different devices. In this implementation, the remote repository may act as a storage medium for program code, instructions, and programs.
[0229] The software program may be associated with a client that may include a file client, print client, domain client, internet client, intranet client and other variants such as secondary client, host client, distributed client and the like. The client may include one or more of memories, processors, computer readable media, storage media, ports (physical and virtual), communication devices, and interfaces capable of accessing other clients, servers, machines, and devices through a wired or a wireless medium, and the like. The methods, programs or codes as described herein and elsewhere may be executed by the client. In addition, other devices required for execution of methods as described in this application may be considered as a part of the infrastructure associated with the client.
[0230] The client may provide an interface to other devices including, without limitation, servers, cloud servers, other clients, printers, database servers, print servers, file servers, communication servers, distributed servers and the like. Additionally, this coupling and/or connection may facilitate remote execution of program across the network. The networking of some or all of these devices may facilitate parallel processing of a program or method at one or more location without deviating from the scope of the disclosure. In addition, any of the devices attached to the client through an interface may include at least one storage medium capable of storing methods, programs, applications, code and/or instructions. A central repository may provide program instructions to be executed on different devices. In this implementation, the remote repository may act as a storage medium for program code, instructions, and programs.
[0231] The methods and systems described herein may be deployed in part or in whole through network infrastructures. The network infrastructure may include elements such as computing devices, servers, cloud servers, routers, hubs, firewalls, clients, personal computers, communication devices, routing devices and other active and passive devices, modules and/or components as known in the art. The computing and/or non-computing device(s) associated with the network infrastructure may include, apart from other components, a storage medium such as flash memory, buffer, stack, RAM, ROM and the like. The processes, methods, program codes, instructions described herein and elsewhere may be executed by one or more of the network infrastructural elements.
[0232] The methods, program codes, and instructions described herein and elsewhere may be implemented on a cellular network having multiple cells. The cellular network may either be frequency division multiple access (FDMA) network or code division multiple access (CDMA) network. The cellular network may include mobile devices, cell sites, base stations, repeaters, antennas, towers, and the like. The cell network may be a GSM, GPRS, 3G, EVDO, mesh, or other networks types.
[0233] The methods, programs codes, and instructions described herein and elsewhere may be implemented on or through mobile devices. The mobile devices may include navigation devices, cell phones, mobile phones, mobile personal digital assistants, laptops, palmtops, netbooks, pagers, electronic books readers, music players and the like. These devices may include, apart from other components, a storage medium such as a flash memory, buffer, RAM, ROM and one or more computing devices. The computing devices associated with mobile devices may be enabled to execute program codes, methods, and instructions stored thereon. Alternatively, the mobile devices may be configured to execute instructions in collaboration with other devices. The mobile devices may communicate with base stations interfaced with servers and configured to execute program codes. The mobile devices may communicate on a peer to peer network, mesh network, or other communications network. The program code may be stored on the storage medium associated with the server and executed by a computing device embedded within the server. The base station may include a computing device and a storage medium. The storage device may store program codes and instructions executed by the computing devices associated with the base station.
[0234] The computer software, program codes, and/or instructions may be stored and/or accessed on machine readable media that may include: computer components, devices, and recording media that retain digital data used for computing for some interval of time; semiconductor storage known as random access memory (RAM); mass storage typically for more permanent storage, such as optical discs, forms of magnetic storage like hard disks, tapes, drums, cards and other types; processor registers, cache memory, volatile memory, non-volatile memory; optical storage such as CD, DVD; removable media such as flash memory (e.g. USB sticks or keys), floppy disks, magnetic tape, paper tape, punch cards, standalone RAM disks, Zip drives, removable mass storage, off-line, and the like; other computer memory such as dynamic memory, static memory, read/write storage, mutable storage, read only, random access, sequential access, location addressable, file addressable, content addressable, network attached storage, storage area network, bar codes, magnetic ink, and the like.
[0235] The methods and systems described herein may transform physical and/or or intangible items from one state to another. The methods and systems described herein may also transform data representing physical and/or intangible items from one state to another.
[0236] The elements described and depicted herein, including in flow charts and block diagrams throughout the figures, imply logical boundaries between the elements. However, according to software or hardware engineering practices, the depicted elements and the functions thereof may be implemented on machines through computer executable media having a processor capable of executing program instructions stored thereon as a monolithic software structure, as standalone software modules, or as modules that employ external routines, code, services, and so forth, or any combination of these, and all such implementations may be within the scope of the present disclosure. Examples of such machines may include, but may not be limited to, personal digital assistants, laptops, personal computers, mobile phones, other handheld computing devices, medical equipment, wired or wireless communication devices, transducers, chips, calculators, satellites, tablet PCs, electronic books, gadgets, electronic devices, devices having artificial intelligence, computing devices, networking equipment, servers, routers and the like. Furthermore, the elements depicted in the flow chart and block diagrams or any other logical component may be implemented on a machine capable of executing program instructions. Thus, while the foregoing drawings and descriptions set forth functional aspects of the disclosed systems, no particular arrangement of software for implementing these functional aspects should be inferred from these descriptions unless explicitly stated or otherwise clear from the context. Similarly, it will be appreciated that the various steps identified and described above may be varied, and that the order of steps may be adapted to particular applications of the techniques disclosed herein. All such variations and modifications are intended to fall within the scope of this disclosure. As such, the depiction and/or description of an order for various steps should not be understood to require a particular order of execution for those steps, unless required by a particular application, or explicitly stated or otherwise clear from the context.
[0237] The methods and/or processes described above, and steps thereof, may be realized in hardware, software or any combination of hardware and software suitable for a particular application. The hardware may include a general purpose computer and/or dedicated computing device or specific computing device or particular aspect or component of a specific computing device. The processes may be realized in one or more microprocessors, microcontrollers, embedded microcontrollers, programmable digital signal processors or other programmable device, along with internal and/or external memory. The processes may also, or instead, be embodied in an application specific integrated circuit, a programmable gate array, programmable array logic, or any other device or combination of devices that may be configured to process electronic signals. It will further be appreciated that one or more of the processes may be realized as a computer executable code capable of being executed on a machine readable medium.
[0238] The computer executable code may be created using a structured programming language such as C, an object oriented programming language such as C++, or any other high-level or low-level programming language (including assembly languages, hardware description languages, and database programming languages and technologies) that may be stored, compiled or interpreted to run on one of the above devices, as well as heterogeneous combinations of processors, processor architectures, or combinations of different hardware and software, or any other machine capable of executing program instructions.
[0239] Thus, in one aspect, each method described above and combinations thereof may be embodied in computer executable code that, when executing on one or more computing devices, performs the steps thereof. In another aspect, the methods may be embodied in systems that perform the steps thereof, and may be distributed across devices in a number of ways, or all of the functionality may be integrated into a dedicated, standalone device or other hardware. In another aspect, the means for performing the steps associated with the processes described above may include any of the hardware and/or software described above. All such permutations and combinations are intended to fall within the scope of the present disclosure.
[0240] The above systems and methods have been described in the context of an integrated incubation, cultivation and curing system and controls for optimizing and enhancing plant growth, development and performance of plant-based medical therapies it is to be understood that these systems and methods apply equally to methods and systems which employ soil to grow plants. Many of these systems and methods may incorporate soil into the racks holding the plants and also result in the benefits described for the systems and methods including, without limitation, the testing and trials engine and algorithms, applications and programs associated therewith.
[0241] While the disclosure has been disclosed in connection with the preferred embodiments shown and described in detail, various modifications and improvements thereon will become readily apparent to those skilled in the art. Accordingly, the spirit and scope of the present disclosure is not to be limited by the foregoing examples, but is to be understood in the broadest sense allowable by law.
[0242] All documents referenced herein are hereby incorporated by reference.