Variable angle cutting guide and method of using the same
11633195 · 2023-04-25
Assignee
Inventors
Cpc classification
International classification
Abstract
A cutting guide includes a body and a rotatable device. The body includes a top portion, a bottom portion parallel to the top portion, and a side portion connecting the top and the bottom portions. The rotatable device is coupled to one end of the top portion of the body, and includes a pivotal element and a handle. The handle in the rotatable device has a first portion coupled to the pivotal element, and a second portion configured to be rotated around an axis of the pivotal element. Each of the top portion of the body, the side portion of the body, the bottom portion of the body, and the handle has one respective edge providing a respective guide surface for cutting a bone in a surgical procedure.
Claims
1. A cutting guide, comprising: a top, a bottom, with a side that connects the top and the bottom; and a handle coupled to one end of the top by a pivot so that the handle rotates about an axis of the pivot, wherein each of the top, the side, the bottom, and the handle has one edge that defines a guide surface.
2. The cutting guide of claim 1, wherein the cutting guide is configured to be positioned against a first bone with each guide surface configured so that a surgical tool is received for cutting the first bone.
3. The cutting guide of claim 1, wherein the pivot is arranged substantially perpendicular to the cutting guide, and the handle is movable within a range of from 0 to 60 degrees relative to the top.
4. The cutting guide of claim 1, wherein each of the handle, the top, the side and the bottom has a surface being flat and coplanar to one another.
5. The cutting guide of claim 1, wherein the cutting guide and the handle define a slot opening between the bottom and the handle when the handle is in a position away from the bottom.
6. The cutting guide of claim 1, wherein the pivot comprises a device selected from a group consisting of a screw, a shoulder bolt, a dowel pin, a combination of a bolt and a nut, a wrenching device, a lock and gear device, and any combination thereof.
7. The cutting guide of claim 1, further defining at least two pin holes sized and arranged so as to receive pins to couple the cutting guide to a bone.
8. The cutting guide of claim 1, wherein the handle defines at least one pin hole sized and configured to receive a pin to couple the handle to a bone.
9. The cutting guide of claim 1, wherein the bottom is parallel to the top.
10. The cutting guide of claim 1, wherein the cutting guide further defines a slot in the bottom.
11. A method of using the cutting guide of claim 1, comprising: positioning the cutting guide against a first bone of a patient so that one of the edges of the top, the side, the bottom, and the handle match with the first bone; adjusting the handle so as to be oriented to a patient-specific angle relative to the cutting guide; and cutting the first bone along one of the edges of the top, the side, the bottom, and the handle after the handle is adjusted.
12. The method of claim 11, wherein the cutting guide is used in a surgery of total ankle arthroplasty, the first bone is a tibia, and the handle is aligned along and covering a medial malleolus.
13. The method of claim 11, further comprising: positioning the cutting guide on the first bone, wherein the cutting guide defines at least two pin holes, and is coupled to the first bone by inserting at least two pins into the at least two pin holes.
14. The method of claim 11, further comprising: cutting a portion of a second bone, wherein the cutting guide further defines a slot in the bottom that matches a portion of the second bone to be cut.
15. The method of claim 14, wherein the second bone is a talus.
16. A kit, comprising: a cutting guide comprising: a top, a bottom, with a side that connects the top and the bottom; and a handle coupled to one end of the top by a pivot so that the handle rotates about an axis of the pivot, wherein each of the top, the side, the bottom, and the handle has one edge that defines a guide surface; and a surgical tool configured for cutting a bone surface.
17. The kit of claim 16, wherein the pivot comprises a device selected from a group consisting of a screw, a shoulder bolt, a dowel pin, a combination of a bolt and a nut, a wrenching device, a lock and gear device, and any combination thereof.
18. The kit of claim 16, wherein the cutting guide defines at least two pin holes sized and configured to receive pins to couple the cutting guide to a bone.
19. The kit of claim 16, wherein the bottom is parallel to the top.
20. The kit of claim 16, wherein the surgical tool is selected from the group consisting of a high speed burr, a drill, an osteotome, a sawblade, a cutting reamer and any combination thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure is best understood from the following detailed description when read in conjunction with the accompanying drawings. It is emphasized that, according to common practice, the various features of the drawings are not necessarily to scale. On the contrary, the dimensions of the various features are arbitrarily expanded or reduced for clarity. Like reference numerals denote like features throughout specification and drawings.
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DETAILED DESCRIPTION
(16) This description of the exemplary embodiments is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In the description, relative terms such as “lower,” “upper,” “horizontal,” “vertical,”, “above,” “below,” “up,” “down,” “top” and “bottom” as well as derivative thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description and do not require that the apparatus be constructed or operated in a particular orientation. Terms concerning attachments, coupling and the like, such as “connected,” refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
(17) In the present disclosure the singular forms “a,” “an,” and “the” include the plural reference, and reference to a particular numerical value includes at least that particular value, unless the context clearly indicates otherwise. When values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment. As used herein, “about X” (where X is a numerical value) preferably refers to ±10% of the recited value, inclusive. For example, the phrase “about 8” preferably refers to a value of 7.2 to 8.8, inclusive. Where present, all ranges are inclusive and combinable. For example, when a range of “1 to 5” is recited, the recited range should be construed as including ranges “1 to 4”, “1 to 3”, “1-2”, “1-2 & 4-5”, “1-3 & 5”, “2-5”, and the like. In addition, when a list of alternatives is positively provided, such listing can be interpreted to mean that any of the alternatives may be excluded, e.g., by a negative limitation in the claims. For example, when a range of “1 to 5” is recited, the recited range may be construed as including situations whereby any of 1, 2, 3, 4, or 5 are negatively excluded; thus, a recitation of “1 to 5” may be construed as “1 and 3-5, but not 2”, or simply “wherein 2 is not included.” It is intended that any component, element, attribute, or step that is positively recited herein may be explicitly excluded in the claims, whether such components, elements, attributes, or steps are listed as alternatives or whether they are recited in isolation.
(18) In
(19) The present disclosure provides a cutting or resection guide for cutting a bone during a surgical procedure. In accordance with some embodiments, a cutting guide is configured to provide an adjustable angle according to patient-specific bone structure. The cutting guide is used, for example, for cutting a bone such as tibia in a surgery of total ankle arthroplasty.
(20) Referring to
(21) Referring to
(22) Referring to
(23) Referring to
(24) Each of the top portion 26 of the body, the side portion 28 of the body and the bottom portion 30 of the body, and the handle 34 may have a surface being flat and coplanar to one another. Referring to
(25) Each of the top portion 26 of the body, the side portion 28 of the body, the bottom portion 30 of the body, and the handle 34 has one respective edge providing a respective guide surface. The respective edges for respective guide surface are labelled as edges 42, 44, 46 and 48 as shown in
(26) The pivotal element 36 comprises a device coupled with the handle 34. Examples of a suitable device in the pivotal element 36 include but are not limited to a screw, a shoulder bolt, a dowel pin, a combination of a bolt and a nut, a wrenching device, a lock and gear device, and any combination thereof. The device for pivotal element 36 may be continuously moved to adjust the angle (θ) and can self-lock when the desired angle is obtained. In some other embodiments, the device may be unscrewed for a suitable angle (θ) and then tightened. In some embodiments, cutting guide 24 as illustrated in
(27) Referring to
(28) The body 25 and the rotatable device 32 comprise a suitable material, for example, a metal material such as stainless steel, or an engineering plastic material or combinations thereof. The body 25 and the rotatable device 32 are made of stainless steel in some embodiments. The body 25 and the rotatable device 32 may comprise a radiopaque material.
(29) Referring to
(30) Referring to
(31) Referring to
(32) In another aspect, the present disclosure provides a kit comprising a cutting guide as described above (24, 54, or 60) and a surgical tool for cutting a bone is provided. The surgical tool is configured for cutting a bone (by cutting through the surface). Such a cutting guide (24, 54, or 60) comprises a body 25 and a rotatable device 32. The body 25 comprises a top portion 26, a side portion 28, and a bottom portion 30 parallel to the top portion. The side portion 28 connects the top and the bottom portions 26, 28. The rotatable device 32 is coupled to one end of the top portion of the body, and comprises a pivotal element 36 and a handle 34. The handle 34 has a first portion 35 coupled to the pivotal element 36 and a second portion 37 configured to be rotated around an axis 40 of the pivotal element 32. Each of the top portion 26 of the body 25, the side portion 28 of the body 25, the bottom portion 30 of the body 25, and the handle 34 has one respective edge providing a respective guide surface. The body 25 of the cutting guide (24, 54, or 60) may also define a second slot 29 in the bottom or upper portion of the body. The pivotal element 36 comprises a device selected from a group consisting of a screw, a shoulder bolt, a dowel pin, a combination of a bolt and a nut, a wrenching device, a lock and gear device, and any combination thereof. In some embodiments, the body 25 defines at least two pin holes 52 sized and configured to receive pins to couple the body 25 of the cutting guide to the bone. The body 25 and the rotatable device 32 each comprise a suitable material such as a metal (e.g., stainless steel). In some embodiments, the surgical tool is selected from the group consisting of a high speed burr, a saw, an end cutting reamer and any combination thereof.
(33) Referring to
(34) At step 72, the cutting guide (e.g., 24, 54, or 60) as described above is positioned (or placed) against a first bone (e.g., tibia) of a patient so that the respective edges provided by the body 25 and the handle 34 match with a predetermined region of the first bone of the patient. The cutting guide can be also placed against a second bone having a portion to be cut, or other bones not to be cut. Preoperative assessment of the appropriate size and position of the tibial and talar components will provide intraoperative guidance. Preoperative templating and radiographic overlays can be used to estimate and identify the bone structure of a patient and the predetermined region or regions to be cut. Final implant size and position can be determined intraoperatively through direct visualization under fluoroscopic assistance. General methods for operation preparation and alignment in a total ankle replacement are described in INBONE® II Total Ankle System Surgical Technique, which is incorporated by reference herein in its entirety.
(35) The cutting guide (e.g., 24, 54, or 60) are aligned properly to bones of a patient including talus 4 and tibia 6, by defining six degrees of freedom including three rotations and three translations. The degrees of freedom for rotations include flexion/extension, internal/external, and varus/valgus. The degrees of freedom for translations include anterior/posterior, medial/lateral, and proximal/distal. The internal/external rotation can be determined from medial/lateral malleoli of the ankle joint 2. A surgeon may bisect the medial/lateral malleoli to provide an angle, or use an angle of the medial malleolus. An angle for the flexion/extension rotation may be determined by referencing to tibia 6. The cutting guide (e.g., 24, 54, or 60) needs to be positioned so that the cut having a top cutting line or surface (as shown in
(36) The translations for the cutting guide (e.g., 24, 54, or 60) may be determined through creating a cut to a damaged bone or bones while preserving the maximum amount of good bones. The medial/lateral position of the cut guide (e.g., 24, 54, or 60) may be determined by having a maximum tibial cut as allowable without interfering the medial malleolus and fibula. The proximal/distal placement of the cut guide (e.g., 24, 54, or 60) is determined by removing a minimum amount of bone for putting a minimal implant construct height. The anterior/positioner placement of the cutting guide may be necessary to ensure that the center of rotation of the talus 4 is positioned underneath the tibia 6.
(37) At step 72, the rotatable device 32 with handle 34 is adjusted so that handle 34 is oriented to a patient-specific angle relative to the body 25 of the cutting guide. In embodiments, an edge 48 of handle 34 is aligned with and parallel to the longitudinal axis 53 of the medial malleolus 12. The edge 48 of handle 34 may be positioned laterally, medially or along the same longitudinal axis as the medial malleolus longitudinal axis 53. Referring to
(38) In some embodiments, the cutting guide (e.g., 24, 54, or 60) is used in a surgery of total ankle arthroplasty. The first bone is tibia 6. Tibial plateau as shown for example, in
(39) Referring to
(40) The handle 34 of the rotatable device 32 is aligned with a longitudinal axis 53 of the medial malleolus 12. The side portion 28 of the body 25 of the cutting guide 24 is placed close to and/or covers the fibula 8, which is not to be cut. The tibia 6 falling within the first slot 27 (as shown in a shaded region) is to be cut for a space for a tibial implant. The talus 4 falling within the second slot 29 (shaded region) is to be cut for a space for a talar implant. Cutting tools are within the purview of those skilled in the art and include, but are not limited to, sawblades, reamers, drills, osteotomes, burrs and the like. It should be noted that the tibial implant and the talar implant are two component of a total ankle replacement.
(41) At step 76, which is optional, the cutting guide (e.g., 24, 54, or 60) is fixed onto the first bone. The body 25 of the cutting guide (e.g., 24, 54, or 60) comprises at least two pin holes (52 or 62 or 64). The cutting guide is coupled with the first bone by inserting at least two pins into the at least two pin holes.
(42) At step 78, a portion of the first bone (e.g., tibia) is cut in the predetermined region along the respective edges of the body 25 and the handle 34 after the rotatable device 32 is adjusted. Referring to
(43) At step 80, a portion of a second bone, for example talus 4, is cut in some embodiments. This step is optional depending on the type of cutting guide. For example, the body of the cutting guide 54 further defines a second slot 29 in the bottom portion 30 of the body 25 and the second slot 29 matches a portion of the second bone to be cut. Referring to
(44) The present disclosure also provides a method of making the cutting guide. The cutting guide can be made using any suitable method. For example, the body and the parts for the rotatable device can be separately molded from a suitable material such as stainless steel, and then machined and assembled to form a resulting cutting guide.
(45) The cutting guide provided in the present disclosure comprises a rotatable device with an adjustable handle, and provides a variable patient-specific angle according to a patient's bone structure. In a surgical procedure of total ankle arthroplasty, the handle can be oriented along and covering medial or lateral malleolus to keep medial or lateral malleolus intact while either tibia or talus is cut.
(46) Although the subject matter has been described in terms of exemplary embodiments, it is not limited thereto. Rather, the appended claims should be construed broadly, to include other variants and embodiments, which may be made by those skilled in the art.