Poppet valve and method of manufacturing valve components of a poppet valve
11598433 · 2023-03-07
Assignee
Inventors
Cpc classification
F04B39/1053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B22F10/28
PERFORMING OPERATIONS; TRANSPORTING
B22F5/008
PERFORMING OPERATIONS; TRANSPORTING
F04B39/1033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
F16K15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P10/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16K15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B22F5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Poppet valve, plate valve, with a longitudinal axis (L), with a valve seat having a plurality of valve seat passage channels, with a catcher arranged at a distance from the valve seat in the direction of the longitudinal axis (L), and with a sealing element arranged movably between the valve seat and the catcher for opening and closing the valve seat passage channels. One of the valve components formed as the valve seat or the catcher having a plurality of passage channel limiting sections and a plurality of web portions, each extending mutually at an angle (α), wherein at least one of the valve components formed as valve seat or catcher is produced at least in sections by additive manufacturing, and wherein at least one of the passage channel limiting sections is dimensioned shorter in the direction of the longitudinal axis (L).
Claims
1. A poppet valve with a longitudinal axis (L), with a valve seat having a plurality of valve seat passage channels, with a catcher arranged at a distance from the valve seat in a direction of the longitudinal axis (L), and with a sealing element arranged movably between the valve seat and the catcher for opening and closing the valve seat passage channels, and with a damping element disposed between the sealing element and the catcher, at least one of the valve seat and the catcher having a plurality of passage channel limiting sections and a plurality of web portions, the passage channel limiting sections forming valve seat passage channels and/or catcher passage channels, wherein the passage channel limiting sections and the web portions each extend mutually at an angle (a), and wherein all the passage channel limiting sections are dimensioned shorter in the direction of the longitudinal axis (L) of the respective valve component than the web portions of the respective valve component, wherein at least one of the valve seat and the catcher is produced at least in sections by additive manufacturing, wherein the web portions of the respective valve component are free of support surfaces for the sealing element or the damping element, wherein the web portions of the respective valve component, on a side facing the sealing element or the damping element, are recessed in the direction of the longitudinal axis (L) with respect to one of the passage channel limiting sections, wherein the web portions extend radially with respect to the longitudinal axis (L), wherein the passage channel limiting sections are arranged spaced apart from each other in a radial direction and connected to the web portions, and wherein, in the direction of the longitudinal axis (L), the length of the passage channel limiting sections decreases towards the longitudinal axis (L), wherein, in the direction of the longitudinal axis (L), the passage channel limiting section closest to the longitudinal axis (L) has a length of no more than half the web portion and wherein, in the direction of the longitudinal axis (L), the length of the passage channel limiting sections decreases continuously towards the longitudinal axis (L).
2. The poppet valve according to claim 1, wherein the sealing element consists of a metal material.
3. The poppet valve according to claim 1, wherein, in the direction of the longitudinal axis (L), the passage channel limiting sections of the valve seat are at least one quarter shorter than the web portions of the valve seat.
4. The poppet valve according to claim 1, wherein each web portion is rectilinear along the entire length of said web portion.
5. The poppet valve according to claim 1, wherein the valve seat has a central section as well as an edge section and/or wherein the catcher has a central section as well as an edge section, and wherein the web portions extend in a spoke like manner between the central section and the edge section.
6. The poppet valve according to claim 1, wherein support surfaces for supporting the sealing element or the damping element are formed on the passage channel limiting sections.
7. The poppet valve according to claim 1, wherein each of the web portions projects on a side facing away from the sealing element or the damping element in the direction of the longitudinal axis (L) of the respective valve component with respect to one of the passage channel limiting sections of the respective valve component.
8. The poppet valve according to claim 1, wherein at least one of the passage channel limiting sections has a longitudinal sectional shape tapering in the direction of the longitudinal axis (L) of the respective valve component in an orientation away from the sealing element or from the damping element.
9. The poppet valve according to claim 1, wherein at least six web portions are arranged mutually spaced in the circumferential direction with respect to the longitudinal axis (L).
10. The poppet valve according to claim 1, wherein the web portions of the valve seat form part of a support structure, wherein the web portions extend outwardly from a central section of the valve seat to an edge section and are connected to the edge section, wherein the edge section forms an outer circumference of the valve seat and is part of the support structure, wherein the passage channel limiting sections are held by the support structure, and wherein the support structure is integrally formed together with the passage channel limiting sections.
11. The poppet valve according to claim 10, wherein all the passage channel limiting sections are dimensioned shorter in the direction of the longitudinal axis (L) than the support structure.
12. The poppet valve according to claim 1, wherein at least one of the valve seat passage channels and the catcher passage channels have a fluid mechanically aligned shaping in the direction of the longitudinal axis (L) and/or are formed between two adjacent passage channel limiting sections with fluid mechanically aligned shaping.
13. The poppet valve according to claim 12, wherein the catcher passage channels have an inclined and/or curved longitudinal section relative to the longitudinal axis (L) of the catcher.
14. The poppet valve according to claim 12, wherein at least some of the valve seat passage channels and/or the catcher passage channels are defined by surfaces of adjacent passage channel limiting sections having a shape changing at least in sections in the direction of the longitudinal axis (L) of the respective valve component.
15. A method for manufacturing valve components of a poppet valve, wherein the valve components comprise at least one of a valve seat and a catcher, by generating by additive manufacturing a support structure comprising a plurality of web portions, by also creating by additive manufacturing a plurality of passage channel limiting sections connected to the web portions, wherein the passage channel limiting sections are arranged such that valve seat passage channels and/or catcher passage channels are formed between the passage channel limiting sections, and wherein all the passage channel limiting sections are dimensioned shorter in the direction of the longitudinal axis (L) than the web portions of the respective valve component, and wherein the web portions of the respective valve component are formed free of support surfaces for a sealing element or a damping element, wherein the web portions of the respective valve component are recessed in the direction of the longitudinal axis (L) relative to the passage channel limiting sections, wherein the web portions are formed extending radially with respect to the longitudinal axis (L), wherein the passage channel limiting sections are arranged spaced apart from each other in a radial direction with respect to the longitudinal axis (L) and connected to the web portions, and wherein, in the direction of the longitudinal axis (L), the passage channel limiting sections are formed with decreasing length towards the longitudinal axis (L), wherein, in the direction of the longitudinal axis (L), the passage channel limiting section closest to the longitudinal axis (L) is formed with a length of at most half the length of the web portion in the longitudinal direction (L) and wherein, in the direction of the longitudinal axis (L), the length of the passage channel limiting sections decreases continuously towards the longitudinal axis (L).
16. The method according to claim 15, wherein, in the direction of the longitudinal axis (L), the passage channel limiting sections of the valve seat are formed at least one quarter shorter than the web portions of the valve seat.
17. The method according to claim 16, wherein, in the direction of the longitudinal axis (L), the passage channel limiting section closest to the longitudinal axis (L) is formed with a length of at most half the length of the web portion in the longitudinal direction (L).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings used to explain the embodiments show:
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(14) Generally, the same parts are given the same reference signs in the drawings.
WAYS TO CARRY OUT THE INVENTION
(15)
(16) The poppet valve 10 has a longitudinal axis L that extends in a longitudinal axial direction or in a height direction of the poppet valve 10.
(17) As can be seen from
(18) As can be seen in particular from the sectional views in
(19) As can be further seen from
(20) According to the invention, at least one of the valve components formed as a valve seat 12, catcher 14 or sealing element 16 is now produced at least in sections by additive manufacturing. In particular, the respective valve component can also be produced completely by additive manufacturing. If a damping element 20 is also provided, this can also be produced by additive manufacturing.
(21) By using additive manufacturing, in particular selective laser melting or selective laser sintering, complex geometric structures can be created with very little effort. In this way, the respective valve components can be designed with regard to both favorable fluid mechanical properties and stability requirements. In addition to selective laser melting or selective laser sintering, other additive or generative manufacturing processes can also be used to produce the valve components in question. These include, for example, selective heat sintering, binder jetting, electron beam melting, fused deposition modeling, stereolithography and/or the 3D screen printing process.
(22) The use of additive manufacturing processes can also be advantageously combined with mechanical manufacturing processes, in particular machining processes. In this way, both additive manufacturing and machining manufacturing can be carried out in just one workpiece clamping. This allows valve components to be produced with particularly high precision.
(23) The sealing element 16 can be preloaded in an orientation facing the valve seat 12. Spring elements not shown in more detail here can be provided for this purpose. Such spring elements can be arranged in particular in recesses 28 of the catcher 14, as can be seen, for example, in
(24)
(25) It can be seen from
(26) In the embodiment example according to
(27) It can further be seen from
(28) As shown in
(29) The valve seat 12 may further include a plurality of web portions 38. The web portions may intersect the passage channel limiting sections 36 at an angle α, thereby forming a support or bearing structure 39 for the passage channel limiting sections 36. In this regard, the web portions 38 may extend radially outward from a central section 40 of the valve seat with respect to the longitudinal axis L1 to an edge section 42. The edge section 42 may form an outer circumference of the valve seat 12 and preferably extends 360° in the circumferential direction with respect to the longitudinal axis L1. The web portions 38 and the passage channel limiting sections 36 intersect at an angle α of 90°, as shown. However, the web portions 38 could also cross transversely with respect to the passage channel limiting sections 36 and this thus at an angle α in the range of, for example, 30° and 150°, as shown, for example, in
(30) Advantageously, the center section 40, the web portions 38, and the edge section 42 together form a stable support or bearing structure 39 for the passage channel limiting sections 36.
(31) The web portions 38 can, in particular, be designed as spokes or spoke-shaped. The web portions 38 can interrupt the passage channels 18 in sections in a circumferential direction.
(32) A passage channel 18 can thus have several channel sections arranged in the direction of circulation, which are subdivided by the web portions 38. Due to the fact that the passage channels 18 are only subdivided in sections by the web portions 38, fluid communication can also exist between the individual channel sections when the respective passage channel 18 is closed by the sealing element 16. For this purpose, the web portions 38 can project back in the longitudinal axial direction along the longitudinal axis L1 relative to the passage channel limiting sections 36 on an outflow side facing the sealing element 16. Thus, the passage channel limiting sections 36 form support surfaces for the sealing element, whereas the web portions 38 are free of such support surfaces. The sealing element 16 can thus not come into direct contact with the web portions 38.
(33) It can further be seen from
(34) The web portions 38 may have an overall greater extension in the longitudinal axial direction along the longitudinal axis L1 than the passage channel limiting sections 36. That is, the passage channel limiting sections 36 are shorter in dimension in the direction of the longitudinal axis L1 than the web portions 38 in the longitudinal axial direction along the longitudinal axis L1. Furthermore, the passage channel limiting sections 36 may be differently dimensioned in the longitudinal axial direction along the longitudinal axis L1, as shown in particular in
(35) As can be seen from
(36) In
(37) A shaping described above is favored or simplified in a particularly advantageous manner by additive manufacturing. In addition, the number of passages required or desired in each case can be increased without significant additional effort in production, in particular without increasing the processing times—for example through additional time-consuming machining operations.
(38)
(39) The catcher 14 has a plurality of passage channels 48, in particular five passage channels 48 arranged concentrically with respect to one another. A different number of passage channels 48 may also be provided in the catcher 14, for example more than five, in particular up to ten or more than ten passage channels.
(40) The passage channels 48 are arranged in a radial direction distributed with respect to each other. All of the web portions 54 may extend in a radial direction either perpendicularly or at an angle to the longitudinal axial direction of the longitudinal axis L2 of the catcher 14. In the assembled state of the poppet valve 10, the longitudinal axis L2 coincides with the longitudinal axis L or with the longitudinal axis L1 of the valve seat 12. The web portions 54 form a support structure 55, advantageously comprising all of the web portions 54 as well as the central section 56 and the edge section 58.
(41) The passage channels 48 may be bounded by adjacently disposed passage channel limiting sections 52. Accordingly, the passage channel limiting sections 52 may extend in a circumferential direction about the longitudinal axis L2. In particular, the passage channel limiting sections 52 may form a circular shape.
(42) The catcher 14 may further comprise a plurality of web portions 54 extending at an angle α to the direction of rotation, particularly in the radial direction. The web portions 54 may thereby extend in a radial direction from a central section 56 to an edge section 58, thereby crossing the passage channel limiting sections 52. The web portions 54 extend at an angle α with respect to the passage channel limiting sections 52, in the example shown at 90°. This allows the web portions 54, preferably together with the center section 56 and the edge section 58, to in turn form a support structure for the passage channel limiting sections 52.
(43) Support surfaces 60 for the damping element 20 may be formed on the passage channel limiting sections 52. If no damping element is provided, the support surfaces 16 can be formed for supporting the sealing element 16. The receptacles 28 for the defect elements can advantageously be formed in the region of a web portion 54, so that a sufficiently stable support structure is provided for the spring elements not shown here. The web portions 54 can be free of contact surfaces for the damping element 20 or the sealing element 16. For this purpose, the web portions 54 on the inflow side 44 can project back in the longitudinal axial direction along the longitudinal axis L2 relative to the passage channel limiting sections 52.
(44) The passage channels 48 can also be fluid-mechanically adapted in the case of the catcher 14. For this purpose, the surfaces of the passage channel limiting sections 52, which bound the passage channels 48, can have a shape that changes in the longitudinal axial direction along the longitudinal axis L2, for example curvatures, inclinations and/or geometries formed as free-form surfaces. Likewise, corresponding surface shapes can be provided at the web portions 54.
(45) In a particularly preferred embodiment, the passage channels 48 may direct a fluid flowing therethrough in the direction of the longitudinal axis L2. For this purpose, a cross-section of a passage channel can be inclined and/or curved relative to the longitudinal axis L2 of the catcher 14, as can be seen in
(46) Preferably, the passage channel limiting sections 52 are shorter in dimension in the direction of the longitudinal axis L2 than the web portions 54 in the longitudinal axial direction along the longitudinal axis L1, in particular in that, as shown in
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(49) It is also conceivable that the poppet valve 10 has an oval or elliptical or even a rectangular outer circumferential shape. In this case, the passage channel limiting sections can be adapted to such outer circumferential shapes or correspond to the respective outer circumferential shape. Thus, in the case of oval or elliptical outer peripheral shapes, the poppet valve 10 may have a length dimension and a width dimension transverse to the longitudinal axial direction along the longitudinal axis L, the length dimension being larger than the respective width dimension. The area through which a fluid can flow through the passage channels 18 can be increased in this way. Such a poppet valve can have a lower flow resistance when used in a piston compressor for top dead center.
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(51) The use of additive manufacturing for at least one of the valve components of the poppet valve 10 can result in both advantages with regard to fluid mechanics without significantly increasing the manufacturing effort. At the same time, sufficient mechanical stability of the respective valve components can be ensured. In addition, the use of additive manufacturing enables material savings, since machining of the respective component can be avoided or reduced to a lesser extent.
(52) A method of manufacturing valve components of the poppet valve 10, the valve components comprising at least one of a valve seat 12 and a catcher 14, is performed by additive manufacturing to generate a support structure 39,55 comprising a plurality of web portions 38,54, by additive manufacturing also creating a plurality of passage channels limiting sections 36,52 connected to the web portions 38,54, the passage channel limiting sections 36,52 being arranged such that valve seat passage channels 18 and/or catcher passage channels 48 are formed between the passage channel limiting sections 36,52.