Method and apparatus for plastic pipe drilling

Abstract

A drilling method and apparatus. A drilling device includes a plastic casing part and a drilling unit arranged essentially inside the casing part. The drilling unit includes a first drilling part for drilling a center hole and a second drilling part for reaming the center hole for the casing part. The drilling parts are arranged at a drilling head. The drilling parts are coupled in a power transmitting manner or in a radially contractable manner in connection with the casing part. A casing shoe is mounted at an end of the casing part. In coupling of the casing shoe at an end of the casing part, a casing shoe is used that includes a working member. The casing shoe is mounted at the end of the casing part by treating the casing part to provide a joint between the casting part and the casing shoe that transmits pulling.

Claims

1. A method for plastic pipe drilling when using an apparatus, which has a drilling device, the method comprising: providing a casing part manufactured from a plastic based material particularly for performing plastic pipe drilling; providing a drilling unit that is arranged at least during a drilling operation essentially inside the casing part, the drilling unit comprising a first drilling part for drilling a center hole and second drilling part for reaming the center hole for the casing part, the first drilling part and the second drilling part being arranged at a drilling head of the drilling unit and being coupled mutually at least during a drilling operation in a power transmitting manner in order to carry out cooperation thereof for a rotational motion, a feeding motion and/or a hammering motion and removably or in a radially contrastable manner in connection with the casing part in order to enable removal of the first drilling part or the second drilling part together with the casing part from a drilled hole; mounting a casing shoe at an end of the casing part in order to enable pulling of the casing part into the hole to be drilled by the drilling unit through the casing shoe, wherein the casing shoe is mounted at the end of the casing part for achieving a screw joint between said parts through chipping; and providing the casing shoe with a working member, whereby the casing part is mechanically worked by upsetting or chipping by the working member in order to achieve a joint between the casing part and the casing shoe that transmits pulling in a longitudinal direction(s) of the drilling unit, wherein the drilling head of the drilling unit is formed of a first frame part and a second frame part, wherein drilling surfaces formed of end surfaces of the above frame parts are provided with drilling organs of the first and the second drilling parts, and, whereby the casing shoe is connected with the second frame part when needed by a joint arrangement that enables a mutual rotative motion of the casing shoe and the second frame part and that limits mutual longitudinal movement of the casing shoe, wherein the casing shoe includes a threading end having two or several ends and an exhaust arrangement for removal of chips.

2. The method according to claim 1, wherein in forming an internal or external joint surface with respect to the casing part, the screw joint being made by an internal or external threading sleeve that is arranged in an integral manner at the end of the casing shoe, the sleeve having one or more chip removal grooves or openings.

3. The method according to claim 1, further comprising: utilizing the working member to mount the casing shoe at the end of the casing part, wherein the working member is configured to perform chipping on a cone screw principle.

4. The method according to claim 1, wherein in the mounting of the casing shoe at the end of the casing part, a threading end is used that is carried out by a machine thread, a square thread or a trapezoidal thread.

5. The method according to claim 1, wherein an essentially unpreworked raw pipe preform is used as the casing part that is manufactured from PEH-, PVC-plastic and/or from reinforced plastic.

6. An apparatus for plastic pipe drilling, the apparatus comprising: a drilling device comprising a casing part manufactured from a plastic based material particularly for performing plastic pipe drilling and a drilling unit that is arranged at least during a drilling operation essentially inside the casing part, the drilling unit comprising first drilling unit for drilling a center hole and second drilling unit for reaming the center hole for the casing part, the drilling unit and the second drilling unit being arranged at a drilling head of the drilling unit and being coupled mutually at least during a drilling operation in a power transmitting manner in order to carry out cooperation thereof for a rotational motion, a feeding motion and/or a hammering motion and removably or in a radially contractable manner in connection with the casing part in order to enable removal of the first drilling unit or the second drilling unit together with the drilling head from a drilled hole, and whereby a casing shoe is arranged to be mounted at an end of the casing part in order to enable pulling of the casing part into the hole to be drilled by the drilling unit through the casing shoe, wherein the casing shoe comprises a working member for mechanical working of the casing part by upsetting or chipping during mounting thereof with the casing part in order to achieve a joint between the casing part and the casing shoe that transmits pulling in a longitudinal direction(s) of the drilling unit, wherein the drilling head of the drilling unit is formed of a first frame part and a second frame part, wherein drilling surfaces formed of end surfaces of the above frame parts comprise drilling organs of the first drilling part and the second drilling part, and, whereby the casing shoe is connectable with the second frame part when needed by a joint arrangement that enables a mutual rotative motion of the casing shoe and the second frame part and that limits mutual longitudinal movement of the casing shoe, wherein the casing shoe comprises a threading end with at least two ends in order to mount the casing shoe at the end of the casing part for achieving a screw joint between said parts through chipping, whereby the threading end is further provided with exhaust arrangements for removal of chips.

7. The apparatus according to claim 6, wherein the end of the casing shoe comprises an integral internal or external threading sleeve in order to form an internal or external joint surface with respect to the casing part, whereby the threading sleeve comprises at least one chip removal groove or opening.

8. The apparatus according to claim 6, wherein the threading end of the casing shoe comprises a machine thread, a square thread or a trapezoidal thread, and/or wherein the casing part comprises an essentially unpreworked raw pipe preform, which is manufactured from PEH-, PVC-plastic and/or from reinforced plastic.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) In the following description the invention is being illustrated in detail with reference to the appended drawings, in which

(2) FIGS. 1a, 1b, and 1c show a process of coupling of a casing shoe with a plastic pipe acting as a casing part, where FIG. 1a illustrates the casing shoe and the casing part prior to coupling thereof, FIG. 1b illustrates the casing shoe and the casing part during coupling thereof, and FIG. 1c illustrates the casing shoe fully coupled to the casing part;

(3) FIG. 2a shows a perspective view of the casing shoe, FIG. 2b shows a front view of the casing shoe, and FIG. 2c shows a side view of the casing shoe according to one embodiment;

(4) FIG. 3a shows an apparatus for plastic pipe drilling having one type of casing show and FIG. 3b shows the apparatus for plastic pipe drilling having another type of casing show;

(5) FIG. 4a shows a perspective view of a casing shoe, which is configured to externally couple with a plastic pipe acting as a casing part, according to, an embodiment alternative to the one shown in FIGS. 2a-2c;

(6) FIG. 5 shows as a perspective view of the casing shoe illustrated in FIGS. 4a and 4b, which is coupled with a symmetrical drilling unit;

(7) FIG. 6 shows a longitudinal cross sectional view of a symmetrical drilling unit in connection with the casing shoe as shown in FIGS. 4a and 4b; and

(8) FIG. 7 shows a longitudinal cross sectional view of an asymmetrical drilling unit in connection with a casing shoe that is installed according to the invention internally with a plastic pipe acting as the casing part.

DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION

(9) The invention relates first of all to a method for plastic pipe drilling when using an apparatus e.g. of the type as shown in FIGS. 3a, 3b, 6 and 7, which has a drilling device 1 that consists of a casing part 2 manufactured from a plastic based material particularly for performing plastic pipe drilling and a drilling unit 3 that exists at least during a drilling situation essentially inside the above, which unit includes first drilling means 4 for drilling a center hole and second drilling means 5 for reaming the center hole for the casing part 2, the means 4, 5 existing at a drilling head I of the drilling unit. The drilling means 4, 5 are coupled mutually on the first hand at least during a drilling situation in a power transmitting manner in order to carry out cooperation thereof for a rotational motion, a feeding motion and/or a hammering motion, and on the other hand removably or in a radially contractable manner in connection with the casing part 2 in order to enable removal of the first drilling means 4 or the second drilling means 5 together with the same from a drilled hole. A casing shoe 8 is being mounted at an end of the casing part 2 for pulling of the casing part 2 into the hole to be drilled by the drilling unit 3 through the casing shoe 8. In coupling of the casing shoe 8 at an end of a casing part 2, a casing shoe 8 is being used that is provided with working means X, whereby the casing shoe 8 is being mounted at the end of the casing part 2 on the principle according to the pictorial shown in FIGS. 1a-1c by treating the same in order to achieve a joint Y between the said parts 2, 8 that transmits pulling in a longitudinal direction s of the drilling unit 3.

(10) As an advantageous embodiment of the method it is exploited when using a drilling apparatus, in which the drilling head I of the drilling unit 3 is formed of a first frame part 4a and a second frame part 5a, wherein drilling surfaces P1, P2 formed of end surfaces of the above frame parts are provided with drilling organs of the first and the second drilling means 4, 5, such as an integrated drilling part, separate drilling pieces, bits or like. The casing shoe 8 for its part is connectable with the second frame part 5a when needed by a joint arrangement L that enables a mutual rotative motion of the casing shoe 8 and the second frame part 5a and that limits mutual longitudinal movement of casing shoe. With reference to the advantageous embodiments as shown e.g. in FIGS. 2a-2c, 4a, and 4b, a casing shoe 8 with a threading end X1 having two or several ends and an exhaust arrangement X2 for removal of chips, is being used in mounting of the casing shoe 8 at the end of the casing part 2 for achieving a screw joint between said parts 2, 8 through chipping.

(11) Furthermore as an advantageous embodiment of the method, in forming an internal or external joint surface 2a with respect to the casing part 2, an internal or external threading sleeve X1a, X1b is being exploited that is arranged in an integral manner at the end of the casing shoe 8, the sleeve having one or more chip removal grooves X2a or openings X2b.

(12) As a further advantageous embodiment particularly according to FIGS. 1a-1c, 2a-2c, 3a, 3b, and 6, in the mounting of the casing shoe 8 at the end of the casing part 2, working means X are being used that perform chipping on cone screw principle by exploiting as a further advantageous embodiment a threading end X1 in the casing shoe 8 that is carried out by a machine thread, a square thread, a trapezoidal thread and/or a like.

(13) As a further advantageous embodiment of the method, an essentially unpreworked raw pipe preform is being used as the casing part 2 that is manufactured particularly for food stuff utilization preferably from PEH-, PVC-plastic or a like and/or from reinforced plastic, such as fibrereinforced plastic or a like.

(14) On the other hand, the invention also relates to an apparatus e.g. according to the type as shown in FIGS. 3a, 3b, 6 and 7 for plastic pipe drilling, which has a drilling device 1 that consists of a casing part 2, manufactured from a plastic based material particularly for performing plastic pipe drilling and a drilling unit 3 that exists at least during a drilling situation essentially inside the above, which unit includes first drilling means 4 for drilling a center hole and second drilling means 5 for reaming the center hole for the casing part 2, the means 4, 5 existing at a drilling head I of the drilling unit. The drilling means 4, 5 are being coupled mutually on the first hand at least during a drilling situation in a power transmitting manner in order to carry out cooperation thereof for a rotational motion, a feeding motion and/or a hammering motion and on the other hand removably or in a radially contractable manner in connection with the casing part 2 in order to enable removal of the first drilling means 4 or the second drilling means 5 together with the same from a drilled hole. A casing shoe 8 is arranged to be mounted at an end of the casing part 2 for pulling of the casing part 2 into the hole to be drilled by the drilling unit 3 through the casing shoe 8. With reference to the advantageous embodiments shown e.g. in FIGS. 2a-2c, 4a, and 4b, the casing shoe 8 is provided with working means X in order to couple the same on the principle manifesting itself from FIGS. 1a-1c at an end of the casing part 8 by treating the casing part, in order to achieve a joint Y between the said parts 2, 8 that transmits pulling in a longitudinal direction s of the drilling unit 3.

(15) As an advantageous embodiment of the apparatus according to the invention, in the type implementations as shown e.g. in FIGS. 3a, 3b, 5, 6 and 7, in which the drilling head I of the drilling unit 3 is formed of a first frame part 4a and a second frame part 5a, wherein drilling surfaces P1, P2 formed of end surfaces of the above frame parts are provided with drilling organs of the first and the second drilling means 4, 5, such as an integrated drilling part, separate drilling pieces, bits or like. Particularly with reference to FIGS. 3b, 5 and 6, the casing shoe 8 is connectable when needed directly by means of a skirt part 8a existing therewith (FIG. 3b) or by means of an intermediate ring (FIGS. 5 and 6) with the second drilling means 5 or the reamer by a joint arrangement L that enables rotative motion of the casing shoe 8 with respect to the reamer and that limits longitudinal movement of the casing shoe.

(16) In FIG. 3b the skirt part 8a unites with the reamer externally in the radial direction, but it can naturally also be carried out by an internal coupling with the reamer. In the embodiments shown in FIGS. 3a and 7 the casing shoe 8 is coupled at the end of the casing part, but without a contact with the reamer 5.

(17) In a further advantageous manner, the casing shoe 8 is provided with a threading end X1 with two or several ends in order to mount the casing shoe 8 at the end of the casing part 2 for achieving a screw joint between said parts through chipping, whereby the threading end X1 is provided with exhaust arrangements X2 for removal of chips.

(18) Particularly in the advantageous embodiment shown in FIGS. 2a-2c, 4a, and 4b, the end of the casing shoe 8 is provided in an integral manner with an internal or external threading sleeve X1a, X1b, in order to form an internal or external joint surface 2a with respect to the casing part 2, whereby the threading sleeve comprises one or more chip removal grooves X2a or openings X2b.

(19) As a further advantageous implementation, the threading end X1 of the casing shoe 8 comprises a machine thread, a square thread, a trapezoidal thread and/or a like. Correspondingly the casing part 2 comprises profitably an essentially unpreworked raw pipe preform, which is manufactured particularly for food stuff utilization preferably from PEH-, PVC-plastic or a like and/or from reinforced plastic, such as fibrereinforced plastic or a like.

(20) It is clear that the invention is not limited to the embodiments shown or described above, but instead it can be modified within limits of the basic idea of the invention according to the operating purposes and needs at any given time. It is thus clear, that working of the casing part can be carried out e.g. by upsetting retaining shoulders therein by means in the casing shoe or by chipping the casing part in a manner differing from actual threading by planning it with the casing shoe. On the other hand the constructions of the drilling heads being illustrated in the appended drawings may vary in practice very much merely when being carried out with differing diameters. Instead of the type of embodiments shown e.g. in FIGS. 3a, 3b, 5, 6 and 7, it is naturally possible to use as the drilling device also other drilling devices that are applicable for the same purpose, in which a casing part is being exploited in connection with the drilling that is being drawn into the ground either by rotating the same or unrotatively. It is not that significant for the method and the apparatus according to the invention, either, how the first and second drilling means are coupled to work, so that most heterogeneous solutions can be exploited as the power transmission assemblies between the same starting from a screw joint locking. In the drilling apparatuses exploiting the invention it is possible to exploit most heterogeneous flushing flow arrangements that are carried out both in air operated and in fluid operated manners without hammering motion or exploiting hammering motion etc.