Light irradiation device and printing apparatus
09610783 ยท 2017-04-04
Assignee
Inventors
Cpc classification
B41J11/00218
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A light irradiation device includes: a UV irradiation unit that applies light to UV ink having been applied onto a medium; and a moving unit that moves a relative position of the medium and the UV irradiation unit in the Z-axis direction; wherein the UV irradiation unit includes, a light source row formed by arranging plural light emitting diodes (LED), irradiation intensity of which falls within a first range, in the Y-axis direction orthogonal to the Z-axis direction; and another light source row located next to the light source row and formed by arranging plural LEDs, irradiation intensity of which falls within a second range, in the Y-axis direction.
Claims
1. A light irradiation device, comprising: a light irradiation section that applies light to photo-curable ink having been applied onto a medium; and a moving section that moves a relative position of the medium and the light irradiation section in a first direction; wherein the light irradiation section includes, a first light source row formed by arranging plural first light sources, irradiation intensity of which falls within a first predetermined range, in a second direction orthogonal to the first direction; and a second light source row located next to the first light source row and formed by arranging plural second light sources, irradiation intensity of which falls within a second predetermined range, in the second direction, the second predetermined range being different than the first predetermined range, the first predetermined range and the second predetermined range collectively maintaining a total energy of photoreception by the medium above a threshold for curing, with variations of the energy of photoreception across the medium in the second direction being within a predetermined amplitude.
2. The light irradiation device according to claim 1, wherein light sources of the light irradiation section, which include the first light sources and the second light sources, are divided into plural row groups in the second direction; and wherein the light irradiation section includes a driver circuit that drives and controls the light sources in each of the groups.
3. A printing apparatus, comprising: the light irradiation device according to claim 2; and a printing section that applies the photo-curable ink onto the medium.
4. The printing apparatus according to claim 3, wherein the moving section moves the medium in relation to the light irradiation section.
5. The printing apparatus according to claim 3, wherein the printing section includes an ejection head that ejects the photo-curable ink onto the medium; and wherein the ejection head and the light irradiation section can be moved in the second direction.
6. The light irradiation device according to claim 1, wherein the light irradiation section further includes a third light source row formed by arranging the second light sources in the second direction and located next to the first light source row; wherein the irradiation intensity of the first light source row is greater than the irradiation intensity of the second light source row and irradiation intensity of the third light source row; and wherein the first light source row is located between the second light source row and the third light source row.
7. A printing apparatus, comprising: the light irradiation device according to claim 6; and a printing section that applies the photo-curable ink onto the medium.
8. The printing apparatus according to claim 7, wherein the moving section moves the medium in relation to the light irradiation section.
9. The printing apparatus according to claim 7, wherein the printing section includes an ejection head that ejects the photo-curable ink onto the medium; and wherein the ejection head and the light irradiation section can be moved in the second direction.
10. The light irradiation device according to claim 1, wherein the light irradiation section further includes a third light source row formed by arranging the second light sources in the second direction and located next to the first light source row; wherein the irradiation intensity of the first light source row is less than the irradiation intensity of the second light source row and irradiation intensity of the third light source row; and wherein the first light source row is located between the second light source row and the third light source row.
11. A printing apparatus, comprising: the light irradiation device according to claim 10; and a printing section that applies the photo-curable ink onto the medium.
12. The printing apparatus according to claim 11, wherein the moving section moves the medium in relation to the light irradiation section.
13. The printing apparatus according to claim 11, wherein the printing section includes an ejection head that ejects the photo-curable ink onto the medium; and wherein the ejection head and the light irradiation section can be moved in the second direction.
14. The light irradiation device according to claim 1, wherein the first light sources and the second light sources are light emitting diodes.
15. A printing apparatus, comprising: the light irradiation device according to claim 14; and a printing section that applies the photo-curable ink onto the medium.
16. The printing apparatus according to claim 15, wherein the moving section moves the medium in relation to the light irradiation section.
17. The printing apparatus according to claim 15, wherein the printing section includes an ejection head that ejects the photo-curable ink onto the medium; and wherein the ejection head and the light irradiation section can be moved in the second direction.
18. A printing apparatus, comprising: the light irradiation device according to claim 1; and a printing section that applies the photo-curable ink onto the medium.
19. The printing apparatus according to claim 18, wherein the moving section moves the medium in relation to the light irradiation section.
20. The printing apparatus according to claim 18, wherein the printing section includes an ejection head that ejects the photo-curable ink onto the medium; and wherein the ejection head and the light irradiation section can be moved in the second direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
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DESCRIPTION OF EXEMPLARY EMBODIMENTS
(16) With reference to the accompanying drawings, exemplary embodiments of the present invention will now be explained. The following description shows one exemplary mode of the invention and is not intended to restrict the scope of the invention. In the drawings referred to in the description below, scale different from actual is sometimes used for easier understanding. In the coordinate shown in the drawings, the Z-axis direction represents the vertical direction wherein the +Z direction is the upward direction, the Y-axis direction represents the depth direction wherein the +Y direction is the frontward direction, the X-axis direction represents the horizontal direction wherein the +X direction is the leftward direction, and the X-Y plane is in parallel with the plane on which the printing apparatus is installed.
(17) First Embodiment
(18) Printing Apparatus
(19)
(20) The roll paper 1 onto which print operation is to be performed is fed from the feeding unit 40, and is transported along the transportation path 60, which is formed inside the printer 100, to pass through the pretreatment unit 20, the printing unit 10, and the light irradiation device 30. The roll paper 1 is finally reeled onto the reeling unit 50. For example, high-quality paper, cast paper, art paper, coated paper, artificial paper, or a film made of PET (polyethylene terephthalate) or PP (polypropylene), etc. can be used as the roll paper 1.
(21) The printing unit 10 includes an ejection head 11, which ejects UV ink onto the surface of the roll paper 1 for image printing, and a provisional fixation device 12, which applies ultraviolet rays for provisional fixation (provisional curing) of the UV ink, etc. In the provisional fixation of the UV ink by the provisional fixation device 12, the UV ink is caused to cure (provisionally) to an extent that the spreading of the UV ink that has not been dried yet becomes sufficiently slower in comparison with a case where no ultraviolet rays are applied.
(22) The pretreatment unit 20 is located upstream of the printing unit 10 on the transportation path 60. The pretreatment unit 20 gives pretreatment on the roll paper 1 before the applying of UV ink thereto. The pretreatment is, for example, corona discharging for improving the wettability of UV ink onto the roll paper 1. The pretreatment is not always necessary. Therefore, it is not always necessary to provide the pretreatment unit 20.
(23) The light irradiation device 30 is located downstream of the printing unit 10 on the transportation path 60. The light irradiation device 30 includes a UV irradiation unit 70, which is an example of a light irradiation section for non-provisional fixation (non-provisional curing) on the roll paper 1 after the applying of the UV ink and after the provisional fixation, and a transportation unit 80, etc. The UV irradiation unit 70 emits ultraviolet rays whose irradiation intensity is greater than that of the provisional fixation device 12 so as to cause the UV ink to cure non-provisionally (become fixed non-provisionally) to an extent that the fluidity of the UV ink is deprived of.
(24) The feeding unit 40 is a paper accommodation unit on which the paper 1 before pretreatment is set in a roll shape. The feeding unit 40 is located upstream of the pretreatment unit 20 on the transportation path 60, and includes an unreeling reel 41, etc. The unreeling reel 41 rotates when driven by an unreeling motor (not illustrated in the drawing), thereby unreeling the roll paper 1 toward the pretreatment unit 20, which is located downstream of the feeding unit 40.
(25) The reeling unit 50 is a paper take-up unit onto which the roll paper 1 after the non-provisional fixation is reeled. The reeling unit 50 is located downstream of the light irradiation device 30 on the transportation path 60, and includes a reeling reel 51, etc. The reeling reel 51 rotates when driven by a reeling motor (not illustrated in the drawing), thereby reeling the roll paper 1 coming from the light irradiation device 30, which is located upstream of the reeling unit 50.
(26) The transportation path 60 is a path along which the roll paper 1 is transported from the feeding unit 40 to the reeling unit 50 via the pretreatment unit 20, the printing unit 10, and the light irradiation device 30 in this order. The transportation path 60 includes a transportation unit 61 of the pretreatment unit 20, a transportation unit 62 of the printing unit 10, turn-in-the-path rollers 63, and a transportation unit 80 of the light irradiation device 30, etc. The transportation unit 61, 62 includes a driving roller with a nip roller, and a driven roller, etc. The driving roller applies a force for movement of the roll paper 1 in the transportation direction. The driven roller rotates by following the rotation of the driving roller, which is located at the downstream side. The turn-in-the-path rollers 63 are driven rollers for bending the transportation path 60. The upstream turn-in-the-path roller 63 changes the direction of transportation from the Z-axis direction between the feeding unit 40 and the pretreatment unit 20 into the horizontal direction (X-axis direction) at the printing unit 10. The downstream turn-in-the-path roller 63 changes the direction of transportation from the horizontal direction (X-axis direction) at the printing unit 10 into the Z-axis direction between the light irradiation device 30 and the reeling unit 50.
(27) The transportation unit 80 is a unit that causes the roll paper 1 to move at the light irradiation device 30. The transportation unit 80 includes a driving roller 81 with a nip roller, and a driven roller 82, etc. At the ultraviolet irradiation area of the UV irradiation unit 70, the transportation unit 80 transports the roll paper 1 in the Z-axis direction, which is an example of a first direction, while keeping a predetermined fixed distance between the surface of the roll paper 1 onto which the UV ink has been applied and the light sources of the UV irradiation unit 70. That is, the transportation unit 80 is an example of a moving section that moves the relative position of the roll paper 1 and the UV irradiation unit 70 in the first direction.
(28) Light Irradiation Section
(29) In order to cause the UV ink having been applied onto the roll paper 1 by the printing unit 10 to cure on the transportation path 60, as illustrated in
(30) If the irradiation intensity of the UV irradiation unit 70 decreases, it becomes difficult to cause the UV ink to cure sufficiently. Therefore, periodical maintenance is necessary. The stays 31 are extendable in the +Y direction as illustrated in
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(32) The UV irradiation unit 70 includes an LED array, and a driver circuit 73 (described later) for driving the LED array, etc. The LED array is an array of light emitting diodes 71 (hereinafter referred to as LEDs 71) on a substrate 72. The LEDs 71 are light sources that can emit light containing light components in the wavelength region of ultraviolet rays. Though an LED array of six rows counted in the Z direction and sixteen columns counted in the Y direction is illustrated in
(33) The individual irradiation intensity of the LEDs 71 could differ from one to another because of manufacturing variations. Accordingly, for example, grouping into some ranks of irradiation intensity based on variations among manufacturing lots can be made. This means that, even if the difference in irradiation intensity between one rank and another rank is comparatively large, it is possible to group the LEDs 71 in such a way as to ensure that variations within each individual rank are small. Therefore, in the present embodiment, the LEDs 71 are arranged with grouping, wherein each rank corresponds to a predetermined range of irradiation intensity.
(34) Specifically, the LEDs 71 are ranked as follows on the basis of irradiation intensity: Rank A: LEDs 71A, which constitute an example of first light sources, belong to this group; the irradiation intensity of these LEDs falls within a predetermined range, which is an example of a first range; Rank B: LEDs 71B, which constitute an example of second light sources, belong to this group; the irradiation intensity of these LEDs falls within, as an example of a second range, a predetermined range in which irradiation is less intense than the first range; and Rank C: LEDs 71C belong to this group; the irradiation intensity of these LEDs falls within a predetermined range in which irradiation is less intense than the second range. The number of the ranks is not limited to three mentioned above.
(35) The LEDs 71 of these ranks are arranged as illustrated in
(36) The light source row 71AR is an example of a first light source row according to the present invention. That is, the light source row 71AR is a light source row formed by arranging plural first light sources (LEDs 71A), irradiation intensity of which falls within a first range, in the Y-axis direction (second direction) orthogonal to the Z-axis direction (first direction). One of the two light source rows 71BR, each of which is located next to and outside the corresponding one of the two light source rows 71AR, is an example of a second light source row according to the present invention. That is, the one of the two light source rows 71BR is a light source row located next to the first light source row and formed by arranging plural second light sources (LEDs 71B), irradiation intensity of which falls within a second range, in the Y-axis direction (second direction). The other of the two light source rows 71BR, each of which is located next to and outside the corresponding one of the two light source rows 71AR, is an example of a third light source row according to the present invention. That is, the other of the two light source rows 71BR is a light source row formed by arranging the second light sources (LEDs 71B) in the Y-axis direction (second direction) and located next to the first light source row (light source row 71AR). The irradiation intensity of the first light source row (light source row 71AR) is greater than the irradiation intensity of the second light source row (the one of the two light source rows 71BR) and irradiation intensity of the third light source row (the other of the two light source rows 71BR), and the first light source row (light source row 71AR) is located between the second light source row (the one of the two light source rows 71BR) and the third light source row (the other of the two light source rows 71BR).
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(38) The light sources of the UV irradiation unit 70, which include the first light sources (LEDs 71A) and the second light sources (LEDs 71B), are divided into plural row groups in the Y-axis direction (second direction). The UV irradiation unit 70 includes a driver circuit that drives and controls the light sources in each of the groups. Specifically, LEDs 71 arranged in one column each in the Z-axis direction (six LEDs 71 in the example illustrated in
(39) Each of
(40) The distribution in the Y-axis direction (second direction) orthogonal to the Z-axis direction (first direction) is illustrated in
(41) As illustrated in
(42) The graph of
(43) As described above, a printing apparatus and a light irradiation device according to the present embodiment produce the following effects. With the present embodiment, even if the difference in irradiation intensity between predetermined ranges corresponding to the respective ranks, for example, the first range and the second range, is large, it is possible to, at least, suppress the amount of irradiation to the roll paper 1 to be not greater than the sum of individual variations in the amount of irradiation within the predetermined ranges corresponding to the respective ranks, for example, the first range and the second range.
(44) The light sources of the UV irradiation unit 70 are divided into plural row groups in the Y-axis direction (second direction). The UV irradiation unit 70 includes the driver circuit 73, which drives and controls the light sources in each of the groups. Therefore, even if the difference in irradiation intensity between predetermined ranges corresponding to the respective ranks, for example, the first range and the second range, is large, and even if there are variations in the amount of irradiation by the light sources of each rank, it is possible to make an adjustment for achieving a uniform amount of irradiation to the roll paper 1.
(45) The LEDs 71 are arranged in such a way that irradiation intensity increases toward the center in each column in the Z-axis direction (first direction). The distribution has a peak Pa of irradiation intensity at the center in the Z-axis direction (first direction). Therefore, it is possible to heighten the peak illuminance of the UV irradiation unit 70. This realizes the fixation (curing) of UV ink that requires irradiation light having higher peak illuminance for the fixation (curing).
(46) Since light emitting diodes are used as the light sources, it is easier to construct an LED array.
(47) Since the printer 100 using UV ink is equipped with the light irradiation device 30, it is possible to cause the UV ink to become fixed (cure) with greater stability.
(48) In the present embodiment, the moving section is the transportation unit 80, which transports the roll paper 1 to the UV irradiation unit 70, causes the roll paper 1 to move in the Z-axis direction (first direction) at the UV irradiation unit 70, and ejects the roll paper 1 from the UV irradiation unit 70. Since the transportation unit 80 causes the roll paper 1 to move in the Z-axis direction (first direction), it is possible to cause the UV ink having been applied onto the roll paper 1 to become fixed (cure) with greater uniformity by means of each row of the light sources of the same rank in the Y-axis direction (second direction) orthogonal to the Z-axis direction (first direction).
(49) Second Embodiment
(50) Next, a light irradiation device according to a second embodiment, and a printing apparatus provided with the light irradiation device will now be explained. In the description below, the same reference numerals are assigned to the same components as those of the embodiment described above. A redundant explanation is not given here.
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(52) A printer 101 is equipped with a printing unit 10s with a built-in light irradiation device. The printer 101 is not equipped with the pretreatment unit 20 and the light irradiation device 30 of the printer 100. Therefore, the transportation path 60 is a path along which the roll paper 1 is transported from the feeding unit 40 to the reeling unit 50 via the printing unit 10s. Except for the above points of difference, the structure of the printer 101 is the same as that of the printer 100.
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(54) The scanning unit 13 includes a carriage 14, a carriage guide 15, and a scan driver (not illustrated in the drawing), etc. The ejection head 11s and two UV irradiation units 70s are mounted on the carriage 14. The carriage 14 reciprocates (moves for scan) in the Y-axis direction along the carriage guide 15, which is made up of two guide shafts extending in the Y-axis direction. The scan driver includes a carriage motor, etc., which causes the carriage 14 to reciprocate (move for scan) along the carriage guide 15.
(55) The UV irradiation unit 70s includes the same components as those of the UV irradiation unit 70, that is, an LED array, and the driver circuit 73, etc. That is, except for the direction of installation, the UV irradiation unit 70s has a structure defined by the arrangement of the LEDs 71 and the circuits explained earlier with reference to
(56) That is, the light irradiation device in the second embodiment includes the UV irradiation units 70s, the carriage 14, the carriage guide 15, and the scan driver, etc. The moving section is the scanning unit 13, which moves the relative position of the roll paper 1 and the UV irradiation units 70s in the Y-axis direction (first direction).
(57) In the present embodiment, the scanning unit 13 functioning as the moving section executes movement in the first direction (Y-axis direction) over the roll paper 1. Therefore, it is possible to cause the UV ink having been applied onto the roll paper 1 to become fixed (cure) with greater uniformity by means of each row of the light sources of the same rank in the second direction (X-axis direction) orthogonal to the first direction (Y-axis direction), which is similar to the first embodiment.
(58) The scope of the invention is not limited to the embodiments described above. The embodiments described above are open to various kinds of modification, improvement, and the like. Variation examples are described below. In the description below, the same reference numerals are assigned to the same components as those of the embodiments described above. A redundant explanation is not given here.
(59) First Variation Example
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(61) The distribution of the irradiation intensity of light emitted by the LEDs 71 with such a modified array is shown in the graph of
(62) The LEDs 71A of the rank A, the LEDs 71B of the rank B, and the LEDs 71C of the rank C are arranged in the order illustrated beneath the graph. That is, the LEDs 71 are arranged in such a way that irradiation intensity increases toward the ends in the column Zb-Zb. For this reason, though the peak Pb of irradiation intensity in this variation example is lower than the peak Pa of irradiation intensity in the first embodiment, the distribution in this variation example has a greater irradiation width. The first embodiment described earlier is effective for the fixation (curing) of UV ink that requires irradiation light having higher peak illuminance for the fixation (curing) (for example, irradiation light having irradiation intensity of Ea or greater in
(63) Second Variation Example
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(65) Such a structure makes wiring for connection of the circuit groups Sn and the driver circuit 73 easier.
(66) This application claims priority to Japanese Patent Application No. 2015-001355 filed on Jan. 7, 2015. The entire disclosure of Japanese Patent Application No. 2015-001355 is hereby incorporated herein by reference.