MOUNTING ASSEMBLIES FOR SOLAR PANEL SYSTEMS AND METHODS FOR USING THE SAME
20170093327 ยท 2017-03-30
Inventors
Cpc classification
F24S25/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S25/61
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/47
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02B10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S25/634
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S25/636
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A solar panel mount assembly includes a base portion mountable to an installation surface, and a support arm defining a support shoulder. The support arm is coupled to the base portion. The support arm and base portion cooperate to accommodate positioning the support arm at an adjustable distance relative to the installation surface. The solar panel mount assembly further includes a rotatable clamp assembly coupled to the support shoulder, and includes at least two brackets that releasably secure a portion of one or more solar panels.
Claims
1. (canceled)
2. A solar panel mounting clamp assembly, comprising: a first bracket component that engages at least a front surface of one or more solar panels; and a second bracket component that engages at least a back surface of the one or more solar panels, the second bracket component including a protrusion that serves as a fulcrum and engages the first bracket component, the first bracket component cooperating with the second bracket component to releasably secure the one or more solar panels.
3. The solar panel mounting clamp assembly of claim 2, wherein the protrusion further comprises at least a tapered or round protrusion, the tapered or round protrusion configured as a fulcrum.
4. The solar panel mounting clamp assembly of claim 2, wherein the protrusion is offset from a centerline of the second bracket component.
5. The solar panel mounting clamp assembly of claim 2, further comprising: a threaded base portion mountable to an installation surface.
6. The solar panel mounting clamp assembly of claim 2, further comprising: a support arm configured to releasably connect to the second bracket component.
7. The solar panel mounting clamp assembly of claim 2, further comprising: a first aperture in the first bracket component; a second aperture in the second bracket component; and a fastener passing through the first aperture and the second aperture, and connecting the first bracket component and the second bracket component.
8. The solar panel mounting clamp assembly of claim 7, wherein the protrusion is offset from the second aperture.
9. A solar panel mounting clamp assembly, comprising: a first bracket component that engages at least a back surface of one or more solar panels; and a second bracket component that engages at least a front surface of the one or more solar panels, the second bracket component including a protrusion that serves as a fulcrum and engages the first bracket component, the first bracket component cooperating with the second bracket component to releasably secure the one or more solar panels.
10. The solar panel mounting clamp assembly of claim 9, wherein the protrusion that serves as a fulcrum further comprises a tapered or rounded protrusion.
11. The solar panel mounting clamp assembly of claim 9, wherein the protrusion that serves as a fulcrum is offset from a centerline of the second bracket component.
12. The solar panel mounting clamp assembly of claim 9, further comprising: a threaded base portion mountable to an installation surface.
13. The solar panel mounting clamp assembly of claim 9, further comprising: a support arm configured to releasably connect to the first bracket component.
14. The solar panel mounting clamp assembly of claim 9, further comprising: a first aperture in the first bracket component; a second aperture in the second bracket component; and a fastener passing through the first aperture and the second aperture, and connecting the first bracket component and the second bracket component.
15. The solar panel mounting clamp assembly of claim 14, wherein the protrusion is offset from the second aperture.
16. A solar panel mounting clamp assembly, comprising: a first bracket component that engages at least a first surface of one or more solar panels, the first bracket component further comprising: at least a first flange portion; and at least a first vertical portion; a second bracket component that engages at least a second surface of the one or more solar panels, the second bracket component further comprising: at least a second flange portion; at least a second vertical portion; and at least one protrusion that serves as a fulcrum and engages the first bracket component, wherein the first bracket component cooperates with the second bracket component to releasably secure the one or more solar panels.
17. The solar panel mounting clamp assembly of claim 16, wherein the first flange portion and the first vertical portion are substantially orthogonal to each other.
18. The solar panel mounting clamp assembly of claim 16, wherein the protrusion is offset from a centerline of the second bracket component.
19. The solar panel mounting clamp assembly of claim 16, wherein the second flange portion and the second vertical portion are substantially orthogonal to each other, and the at least one protrusion protrudes from the second flange portion and is adjacent the second vertical portion.
20. The solar panel mounting clamp assembly of claim 16, wherein the at least one protrusion further comprises a tapered or rounded protrusion.
21. The solar panel mounting clamp assembly of claim 16, further comprising: a threaded base portion mountable to an installation surface.
22. The solar panel mounting clamp assembly of claim 16, further comprising: a support arm configured to releasably connect to one of the first bracket component or the second bracket component.
23. The solar panel mounting clamp assembly of claim 16, further comprising: a first aperture in the first bracket component; a second aperture in the second bracket component; and a fastener passing through the first aperture and the second aperture, and connecting the first bracket component and the second bracket component.
24. The solar panel mounting clamp assembly of claim 23, wherein the protrusion is offset from the second aperture.
25. A solar panel mounting clamp assembly, comprising: a first bracket component that engages at least a first surface of one or more solar panels, the first bracket component further comprising: at least a first flange portion; and at least a first aperture; a second bracket component that engages at least a second surface of the one or more solar panels, the second bracket component further comprising: at least a second flange portion; and at least a second aperture; a fastener configured to connect the first bracket component with the second bracket component by passing through the first aperture and second aperture; and at least one protrusion that is offset from the fastener to serve as a fulcrum and engage the first bracket component, wherein the first bracket component cooperates with the second bracket component to releasably secure the one or more solar panels.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to describe the manner in which the above-recited and other advantages and features of the disclosure can be obtained, a more particular description of the principles briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only exemplary embodiments of the disclosure and are not therefore to be considered to be limiting of its scope, the principles herein are described and explained with additional specificity and detail through the use of the accompanying drawings in which:
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DETAILED DESCRIPTION
[0033] While novel concepts of the invention herein are susceptible to numerous embodiments and implementations, they will be best understood by a detailed examination of certain specific embodiments. Such embodiments are depicted in the drawings and described below. Additionally, although specific embodiments and implementations are discussed below, it should be understood that this is done for illustration purposes only. A person skilled in the relevant art will recognize that other components and configurations may be used without parting from the spirit and scope of the disclosure.
[0034]
[0035] Panel mount assembly 100 further includes a clamp assembly 120, a support arm 110 that defines a support shoulder 111, and a wire clip 145. As shown, clamp assembly 120 and wire clip 145 attach to support arm 110 with a fastener 125 (e.g., bolt/nut, etc.). Panel clamp assembly 120 further includes two brackets, which attach to respective solar panels. As discussed herein, these brackets are referred to as a first bracket 130 and a second bracket 140. The first bracket 130 and the second bracket 140 can be defined by separate bracket components 133, 143 respectively. According to one or more embodiments discussed herein, a portion of first bracket component 133 defines a top portion of second bracket 140.
[0036] Operatively, panel clamp assembly 120 is free to rotate around support shoulder 111 (without interference) about a panel clamp axis 120a (coincident to the location of fastener 125). As discussed in greater detail below, such rotation facilitates securing or coupling one or more solar panels with clamp assembly 120.
[0037] In certain embodiments (not shown), support base 105 may connect directly to an installation surface (e.g., a roof) using, for example, a screw type fastener, or alternatively, support base 105 may simply rest on the installation surface (not be secured to the roof or any underlying structural members).
[0038]
[0039]
[0040] Panel mount assembly 100 also includes a fastener 125 that secures clamp assembly 120 (and a wire clip 145) to support arm 110. In certain embodiments, wire clip 145 includes a serrated hole that provides a friction fit preventing fastener 125 from falling out of support arm 110 when not fully tightened, as well as opposing protrusions that can penetrate material of the bracket component 143 and support arm 110 (e.g., an anodized layer/coating), thereby creating an electrical bond path between all four respective components.
[0041] With respect to the degrees of displacement,
[0042] Notably, the degree of displacement or movement is facilitated, in part, by fastener 125. Fastener 125 permits bottom flange 342 to move relative to top flange 341 when, for example, fastener 125 is not fully tightened. Further, fastener 125 also secures bottom flange 342 and top flange 341 together as a bracket. For example, when fastener 125 is tightened, it locks bottom flange 342 at a fixed distance from top flange 341e.g., such that plane 341p and plane 342p are substantially parallel. In such instances, fastener 125 prevents degrees of displacement between the bottom flange 342 and top flange 341 by compressing portions of top flange 341 with portions of bottom flange 342e.g., the portions of each flange in communication with fastener 125. Additionally, bracket 331 may have a ridge on the underside and against a vertical portion of flange 332 (not shown), which ridge may act as a fulcrum point for flange 342 as fastener 125 is tightened or loosened.
[0043]
[0044] Referring to
[0045] In another embodiment shown in
[0046]
[0047] In addition, each flange also includes a corresponding protrusion or tooth configured to attach to a solar panele.g., secure to an inside of a solar panel frame, etc. Here, first bracket component 333 includes a protrusion 633 and second bracket component 343 140 includes a protrusion 643. Protrusion 633 and 643 may extend vertically from corresponding bottom flanges a sufficient distance to prevent a solar panel from dislodging from clamp assembly 120.
[0048] In certain other embodiments, each of the brackets can also receive and secure an edge of a frameless solar energy panel. Additionally, each bracket may be manufactured with different respective distances between top and bottom flanges to accommodate different sized solar energy panel frames, using the same clamp assembly. For example, one bracket may have a height such that a solar panel frame installs with little to no friction between corresponding flanges. Further, top flanges 331 and 341 may be shaped to not over-extend beyond the width of a solar panel frame, and may have a bevel to reduce possible shading on active portions of the solar panel. For some embodiments, second bracket 140 can have a box-shape profile, whereby a uniform wall vertical is formed when joining or compressing bottom flange 342 and top flange 341 together. This box-shape profile reduces deflection of second bracket 140 when put in compression (e.g., upon installation of a solar panel, etc.). In alternative embodiments (not shown) clamping surfacese.g., top/bottom flanges may have a rubber-like surface to grip the edge of a frameless solar panel. Notably, in other embodiments, the top flange 331 and bottom flanges 332 and 342 are formed from a single part, while flange 341 is formed separate component without departing from the scope of this disclosure.
[0049]
[0050] Additionally, as shown, bracket 730 is shown in an asymmetrical configuration where protrusions 733 (e.g., spikes, etc.) on bottom flange 732 protrude toward outward toward top flange 731. In some embodiments, protrusions 733 may be on flange 741, 742, or 731. Protrusions 733 may be sharp such that when a solar energy panel frame is compressed, they penetrate some distance into the solar panel frame. In some instances, the protrusions can extend through a paint or an anodize layer in the solar panel frame, in order to secure the solar energy panel and also to create an electrical path. In other embodiments (not shown), bracket 730 and bracket 740 can be symmetrical, and can each include protrusions 733.
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[0052] Referring to
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[0055] From
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[0057] As discussed above, bottom flange plates 855a,b can be compressed by a fastener (not shown) toward top flange plate 850 thereby engaging multiple brackets at the same time. In addition, clamp assembly 820 can secure multiple solar panels at the same timehere, solar panel 1200 and 1201. In this fashion, clamp assembly 820 may act to load balance various forcese.g., transfer loads and forces acting on one solar energy panel to the adjacent one or more solar energy panels.
[0058]
[0059] Procedure 1300 being at step 1305 and continues on to step 1310 where the rotatable clamp assembly is coupled to a support arm. As discussed above, this step can be pre-assembled prior to arriving at an installation site, which facilitates efficient installation. Optionally, as shown in step 1315, the base portion can be further secured to an installation surface. In this case, a base plate or flashing will be placed on an installation surface over a connection point (e.g. a hole), a base portion will be installed over the flashing, and a fastener will secure the base portion and flashing to the installation surface. Alternatively, the base portion can simply rest on the top of the installation surface (e.g., for commercial installations with a flat installation surface/roof).Further, the clamp and support arm assembly are attached to the base portion (e.g., using complimentary threading patterns). Operatively, the clamp and support arm assembly are rotated with respect to a base portion, engaging the threaded interface, thereby raising or lowering the clamp and support arm assembly to a desired height above an installation surface.
[0060] Next, in step 1320, a first solar panel is releasably secured to a first bracket of the rotatable clamp assembly. As discussed above, the second bracket, may include a corresponding top flange and bottom flange, which are independently movable from the first bracket. Accordingly, in step 1325, a degree of displacement or a degree of movement for a portion of the second bracket (e.g., one of the flanges) is adjusted independent from the first bracket. In this fashion, an installer has flexibility when releasably securing (step 1330) a subsequent solar panel to the second bracket. Further, in step 1335, a fastener is tightened to fix the degree of displacement for the portion of the second bracket when the second solar panel is releasably secured to the second bracket. Procedure 1300 subsequently ends at step 1340.
[0061] Although a variety of examples and other information was used to explain aspects within the scope of the appended claims, no limitation of the claims should be implied based on particular features or arrangements in such examples, as one of ordinary skill would be able to use these examples to derive a wide variety of implementations. Further and although some subject matter may have been described in language specific to examples of structural features and/or method steps, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to these described features or acts. For example, such functionality can be distributed differently or performed in components other than those identified herein. Rather, the described features and steps are disclosed as examples of components of systems and methods within the scope of the appended claims.
[0062] The various embodiments described above are provided by way of illustration only and should not be construed to limit the scope of the disclosure. Those skilled in the art will readily recognize various modifications and changes that may be made to the principles described herein without following the example embodiments and applications illustrated and described herein, and without departing from the spirit and scope of the disclosure.