Epitaxial structure of GaN-based radio frequency device based on Si substrate and its manufacturing method
11637197 · 2023-04-25
Assignee
- ZHONGSHAN INSTITUTE OF MODERN INDUSTRIAL TECHNOLOGY, SOUTH CHINA UNIVERSITY OF TECHNOLOGY (Guangdong, CN)
- SOUTH CHINA UNIVERSITY OF TECHNOLOGY (Guangdong, CN)
Inventors
Cpc classification
H01L29/7786
ELECTRICITY
H01L29/205
ELECTRICITY
H01L21/0262
ELECTRICITY
International classification
H01L29/778
ELECTRICITY
H01L21/02
ELECTRICITY
H01L29/20
ELECTRICITY
H01L29/205
ELECTRICITY
Abstract
An epitaxial structure of a GaN-based radio frequency device based on a Si substrate and a manufacturing method thereof are provided. The epitaxial structure is composed of a Si substrate (1), an AlN nucleation layer (2), AlGaN buffer layers (3, 4, 5), a GaN:Fe/GaN high-resistance layer (6), a GaN superlattice layer (7), a GaN channel layer (8), an AlGaN barrier layer (9) and a GaN cap layer (10) which are stacked in turn from bottom to top, wherein the GaN:Fe/GaN high-resistance layer (6) is composed of an intentional Fe-doped GaN layer and an unintentional doped GaN layer which are alternately connected; the GaN superlattice layer (7) is composed of a low-pressure/low V/III ratio GaN layer and a high-pressure/high V/III ratio GaN layer which are periodically and alternately connected.
Claims
1. An epitaxial structure of a GaN-based radio frequency device based on a Si substrate, wherein the epitaxial structure of the GaN-based radio frequency device is composed of a Si substrate, an AlN nucleation layer, an AlGaN buffer layer, a GaN: Fe/GaN high-resistance layer, a GaN superlattice layer, a GaN channel layer, an AlGaN barrier layer and a GaN cap layer which are stacked in turn from bottom to top; wherein the GaN: Fe/GaN high-resistance layer is composed of an intentional Fe-doped GaN layer and an unintentional doped GaN layer which are alternately connected; each of the intentional Fe-doped GaN layer and the unintentional doped GaN layer has a thickness of 100 nm to 200 nm; the GaN superlattice layer is composed of a low-pressure/low V/III ratio GaN layer and a high-pressure/high V/III ratio GaN layer which are periodically and alternately connected, and each of the low-pressure/low V/III ratio GaN layer and the high-pressure/high V/III ratio GaN layer has a thickness of 20 nm to 50 nm.
2. The epitaxial structure of the GaN-based radio frequency device based on the Si substrate according to claim 1, wherein a repetition period of the low-pressure/low V/III ratio GaN layer and the high-pressure/high VIII ratio GaN layer is 3-5 cycles.
3. The epitaxial structure of the GaN-based radio frequency device based on the Si substrate according to claim 1, wherein a repetition period of the intentional Fe-doped GaN layer and the unintentional doped GaN layer is 3 to 5 cycles, and a doping concentration of Fe impurities in the intentional Fe-doped GaN layer is 1E19 cm.sup.−3-1E20 cm.sup.−3.
4. The epitaxial structure of the GaN-based radio frequency device based on the Si substrate according to claim 1, wherein the AlGaN buffer layer has a total of three layers, wherein a molar content percentage of an Al element of each of the three layers from bottom to top decreases in turn, and is in the range of 20% to 70%; a thickness of each of the three layers increases in turn, and is in the range of 200 nm to 800 nm.
5. The epitaxial structure of the GaN-based radio frequency device based on the Si substrate according to claim 1, wherein the Si substrate has a circular shape and a diameter of 6 inches to 10 inches.
6. The epitaxial structure of the GaN-based radio frequency device based on the Si substrate according to claim 1, wherein a thickness of the Si substrate, a thickness of the AlN nucleation layer, a thickness of the AlGaN buffer layer, a thickness of the GaN channel layer, a thickness of the AlGaN barrier layer and a thickness of the GaN cap layer are respectively 0.5 mm to 2 mm, 0.2 μm to 1 μm, 600 nm to 2400 nm, 100 nm to 500 nm, 10 nm to 30 nm and 2 nm to 5 nm.
7. A method of manufacturing the epitaxial structure of the GaN-based radio frequency device based on the Si substrate according to claim 1, comprising the steps of: 1) putting the Si substrate into a metal organic chemical vapor deposition equipment, and annealing a surface of the Si substrate in a reaction chamber; 2) epitaxially growing the AlN nucleation layer on the substrate; 3) epitaxially growing the AlGaN buffer layers on the basis of the AlN nucleation layer, wherein the AlGaN buffer layers have a total of three layers, wherein a molar content percentage of an Al element of each of the three layers from bottom to top decreases in turn, and is in the range of 20% to 70%; a thickness of each of the three layers increases in turn, and is in the range of 200 nm to 800 nm; 4) repeating the following steps 4a) and 4b) multiple times to epitaxially growing the GaN: Fe/GaN high-resistance layer on the basis of the AlGaN buffer layers; 4a) using Cp.sub.2Fe as a Fe doping source to grow the intentional Fe-doped GaN layer, a doping concentration of Fe impurities in the intentional Fe-doped GaN layer is 1E19 cm.sup.−3-1E20 cm.sup.−3, and a thickness of the intentional Fe-doped GaN layer is 100 nm to 200 nm; 4b) growing the unintentional doped GaN layer on the intentional Fe-doped GaN layer, without introducing Cp.sub.2Fe, wherein a thickness of the unintentional doped GaN layer is 100 nm to 200 nm; 5) repeating the following steps 5a) and 5b) multiple times, and epitaxially growing the GaN superlattice layer on the GaN: Fe/GaN high-resistance layer; 5a) growing the low-pressure/low V/III ratio GaN layer under low-pressure and low VIII ratio growth conditions, wherein a growth pressure is 50 Torr to 100 Torr, a V/III ratio is lesser than 50, and a thickness of the low-pressure/low V/III ratio GaN layer is 20 nm to 50 nm; 5b) growing a high-pressure/high V/III ratio GaN layer under high-pressure and high VIII ratio growth conditions, wherein a growth pressure is 300 Torr to 400 Torr, a V/III ratio is greater than 110, and a thickness of the high-pressure/high V/III ratio GaN layer is 20 nm to 50 nm; 6) epitaxially growing the GaN channel layer; 7) epitaxially growing the AlGaN barrier layer; 8) epitaxially growing the GaN cap layer.
8. The method of manufacturing the epitaxial structure of the GaN-based radio frequency device based on the Si substrate according to claim 7, wherein a temperature of the annealing process in step 1) is higher than 1100 degrees Celsius and a time of the annealing process in step 1) is longer than 10 minutes.
9. The method of manufacturing the epitaxial structure of the GaN-based radio frequency device based on the Si substrate according to claim 7, wherein the AlN nucleation layer in step 2) provides a nucleation node for subsequent growth, and a temperature is higher than 1200 degrees Celsius.
10. The method of manufacturing the epitaxial structure of the GaN-based radio frequency device based on the Si substrate according to claim 7, wherein a molar content percentage of an Al element in the AlGaN barrier layer in step 7) is 20% to 30%.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6) The figures show the followings: Si substrate 1, MN nucleation layer 2, first AlGaN buffer layer 3, second AlGaN buffer layer 4, third AlGaN buffer layer 5, GaN:Fe/GaN high-resistance layer 6, GaN superlattice layer 7, GaN channel layer 8, AlGaN barrier layer 9, GaN cap layer 10.
DESCRIPTION OF THE EMBODIMENTS
(7) The specific implementation of the present invention is further described below with reference to the accompanying drawings and embodiment, but the implementation and protection of the present invention are not limited thereto. It should be noted that, if any process or process parameters are not described in detail below, it can be achieved with reference to the prior art by those skilled in the art.
(8) Referring to
Embodiment 1
(9) The Si substrate 1 has a circular shape and a diameter of 8 inches. The thicknesses of the Si substrate, the AlN nucleation layer, the GaN channel layer, the AlGaN barrier layer, and the GaN cap layer are 1 mm, 0.5 μm, 300 nm, 20 nm, and 3 nm, respectively.
(10) The first AlGaN buffer layer 3, the second AlGaN buffer layer 4 and the third AlGaN buffer layer 5 have a total of three layers, wherein an Al element molar content of each of the three layers from bottom to top decreases in turn, which is 0.7, 0.5 and 0.3 respectively; the thickness of each of the three layers increases in turn, which is 300 nm, 500 nm and 700 nm respectively.
(11) The GaN:Fe/GaN high-resistance layer 6 is composed of the intentional Fe-doped GaN layer and the unintentional doped GaN layer which are alternately connected. Each of the intentional Fe-doped GaN layer and the unintentional doped GaN layer has a thickness of 100 nm and a period of 3 cycles, and a doping concentration of Fe impurities in the intentional Fe-doped GaN layer is 1E19 cm.sup.−3.
(12) The GaN superlattice layer 7 is composed of the low-pressure/low V/III ratio GaN layer and the high-pressure/high V/III ratio GaN layer which are periodically and alternately connected, wherein the low-pressure/low V/III ratio GaN layer is grown under low-pressure and low V/III ratio conditions and the high-pressure/high V/III ratio GaN layer is grown under high-pressure and high V/III ratio conditions, and each of the low-pressure/low V/III ratio GaN layer and the high-pressure/high V/III ratio GaN layer has a thickness of 25 nm, and a period of 5 cycles.
(13) As shown in
(14) Step 1: Put the Si substrate 1 into a metal organic chemical vapor deposition (MOCVD) equipment; a surface of the Si substrate 1 is annealed in a reaction chamber at a temperature of 1200 degrees Celsius for 15 minutes; the structure obtained is shown in
(15) Step 2: The MN nucleation layer 2 is epitaxially grown on the Si substrate 1; the structure obtained is shown in
(16) Step 3: The first AlGaN buffer layer 3, the second AlGaN buffer layer 4, and the third AlGaN buffer layer 5 are epitaxially grown in turn on the MN nucleation layer 2. There are three layers in total, and Al element molar contents of the three layers decreases in turn, and values of the Al element molar contents are 0.7, 0.5, 0.3 respectively. Thickness of single layer increases in turn and has values of 300 nm, 500 nm and 700 nm respectively; the structure obtained is shown in
(17) Step 4: Repeat the following steps 4a) and 4b) a total of 3 times to epitaxially grow the GaN:Fe/GaN high-resistance layer 6 on the basis of the third AlGaN buffer layer 5. The structure obtained is shown in
(18) 4a) Use ferrocene (Cp.sub.2Fe) as a Fe doping source to grow the intentional Fe-doped GaN layer, wherein a doping concentration of Fe impurity of 1E19 cm.sup.−3 and a thickness of the intentional Fe-doped GaN layer is 100 nm.
(19) 4b) The unintentional doped GaN layer is grown on the intentional Fe-doped GaN layer without introducing Cp.sub.2Fe, wherein a thickness of the unintentional doped GaN layer is 100 nm.
(20) Step 5: Repeat the following steps 5a) and 5b) 5 times to epitaxially grow the GaN superlattice layer 7 on the GaN:Fe/GaN high-resistance layer 6. The structure obtained is shown in
(21) 5a) The low-pressure/low V/III ratio GaN layer is grown under low-pressure and low V/III ratio growth conditions, wherein a growth pressure is 50 Torr, a V/III ratio is 50, and a thickness of the low-pressure/low V/III ratio GaN layer is 25 nm;
(22) 5b) The high-pressure/high V/III ratio GaN layer is grown under high-pressure and high V/III ratio growth conditions, wherein a growth pressure is 300 Torr, a V/III ratio is 110, and a thickness of the high-pressure/high V/III ratio GaN layer is 25 nm.
(23) Step 6: The GaN channel layer 8 is epitaxially grown on the GaN superlattice layer 7, wherein a thickness of the GaN channel layer 8 is 300 nm; the structure obtained is shown in
(24) Step 7: The AlGaN barrier layer 9 is epitaxially grown on the GaN channel layer 8, wherein a molar content of an Al element in the AlGaN barrier layer 9 is 25% and a thickness of the AlGaN barrier layer 9 is 25 nm; the structure obtained is shown in
(25) Step 8. The GaN cap layer 10 is epitaxially grown on the AlGaN barrier layer 9, wherein a thickness of the GaN cap layer 10 is 3 nm. The structure obtained is shown in
(26) After the electrode was prepared on the sample described in embodiment 1, the off-state I-V curve of the radio frequency device was tested using the Agilent B1505A source meter, and the results in
Embodiment 2
(27) The Si substrate 1 has a circular shape and a diameter of 8 inches. The thicknesses of the Si substrate, the MN nucleation layer, the GaN channel layer, the AlGaN barrier layer, and the GaN cap layer are 1 mm, 0.5 μm, 300 nm, 30 nm, and 5 nm, respectively.
(28) The first AlGaN buffer layer 3, the second AlGaN buffer layer 4 and the third AlGaN buffer layer 5 have a total of three layers, wherein an Al element molar content of each of the three layers from bottom to top decreases in turn, which is 0.7, 0.5 and 0.3 respectively; thickness of each of the three layers increases in turn, which is 300 nm, 500 nm and 700 nm respectively.
(29) The GaN:Fe/GaN high-resistance layer 6 is composed of the intentional Fe-doped GaN layer and the unintentional doped GaN layer which are alternately connected. Each of the intentional Fe-doped GaN layer and the unintentional doped GaN layer has a thickness of 150 nm and a period of 5 cycles, and a doping concentration of Fe impurities in the intentional Fe-doped GaN layer is 5E19 cm.sup.−3.
(30) The GaN superlattice layer 7 is composed of a low-pressure/low V/III ratio GaN layer and a high-pressure/high V/III ratio GaN layer which are periodically and alternately connected, wherein the low-pressure/low V/III ratio GaN layer is grown under low-pressure and low V/III ratio conditions and the high-pressure/high V/III ratio GaN layer is grown under high-pressure and high V/III ratio conditions, and each of the low-pressure/low V/III ratio GaN layer and the high-pressure/high V/III ratio GaN layer has a thickness of 25 nm, and a period of 5 cycles.
(31) As shown in
(32) Step 1: Put the Si substrate 1 into a metal organic chemical vapor deposition (MOCVD) equipment; a surface of the Si substrate 1 is annealed in a reaction chamber at a temperature of 1200 degrees Celsius for 15 minutes.
(33) Step 2: The AlN nucleation layer 2 is epitaxially grown on the Si substrate 1.
(34) Step 3: The AlGaN buffer layers 3-5 are epitaxially grown on the AlN nucleation layer 2. There are three layers in total, and Al element molar contents of the three layers decreases in turn, and values of the Al element molar contents are 0.7, 0.5, 0.3 respectively. Thickness of single layer increases in turn and has values of 300 nm, 500 nm and 700 nm respectively.
(35) Step 4: Repeat the following steps 4a) and 4b) a total of 5 times to epitaxially grow GaN:Fe/GaN high-resistance layer 6 on the basis of the AlGaN buffer layers 3-5.
(36) 4a) Use ferrocene Cp.sub.2Fe as a Fe doping source to grow the intentional Fe-doped GaN layer, wherein a doping concentration of Fe impurity of 5E19 cm.sup.−3 and a thickness of the intentional Fe-doped GaN layer is 150 nm.
(37) 4b) The unintentional doped GaN layer is grown on the intentional Fe-doped GaN layer without introducing Cp.sub.2Fe, wherein a thickness of the unintentional doped GaN layer is 150 nm.
(38) Step 5: Repeat the following steps 5a) and 5b) 5 times to epitaxially grow the GaN superlattice layer 7 on the GaN:Fe/GaN high-resistance layer 6.
(39) 5a) The low-pressure/low V/III ratio GaN layer is grown under low-pressure and low V/III ratio growth conditions, wherein a growth pressure is 50 Torr, a V/III ratio is 50, and a thickness of the low-pressure/low V/III ratio GaN layer is 25 nm.
(40) 5b) The high-pressure/high V/III ratio GaN layer is grown under high-pressure and high V/III ratio growth conditions, wherein a growth pressure is 300 Torr, a V/III ratio is 110, and a thickness of the high-pressure/high V/III ratio GaN layer is 25 nm.
(41) Step 6: The GaN channel layer 8 is epitaxially grown on the GaN superlattice layer 7, wherein a thickness of the GaN channel layer 8 is 300 nm.
(42) Step 7: The AlGaN barrier layer 9 is epitaxially grown on the GaN channel layer 8, wherein a molar content of an Al element in the AlGaN barrier layer 9 is 25% and a thickness of the AlGaN barrier layer 9 is 25 nm.
(43) Step 8. The GaN cap layer 10 is epitaxially grown on the AlGaN barrier layer 9, wherein a thickness of the GaN cap layer 10 is 3 nm.
(44) Comparing embodiment 2 with embodiment 1, the GaN:Fe/GaN high-resistance layer 6 in the embodiment 2 has more cycles and a larger thickness and a larger doping concentration of Fe impurities, so the off-state leakage in embodiment 2 is slightly lower than that in embodiment 1. The breakdown voltage in embodiment 2 is slightly higher, which is 600V, and the off-state leakage in embodiment 2 is 8×10.sup.−7 A/mm.
Embodiment 3
(45) The Si substrate 1 has a circular shape and a diameter of 8 inches. The thicknesses of the Si substrate, the MN nucleation layer, the GaN channel layer, the AlGaN barrier layer, and the GaN cap layer are 1 mm, 0.5 μm, 300 nm, 15 nm, and 2 nm, respectively.
(46) The AlGaN buffer layers 3-5 have a total of three layers, wherein an Al element molar content of each of the three layers from bottom to top decreases in turn, which is 0.7, 0.5 and 0.3 respectively; thickness of each of the three layers increases in turn, which is 300 nm, 500 nm and 700 nm respectively.
(47) The GaN:Fe/GaN high-resistance layer 6 is composed of the intentional Fe-doped GaN layer and the unintentional doped GaN layer which are alternately connected. Each of the intentional Fe-doped GaN layer and the unintentional doped GaN layer has a thickness of 100 nm and a period of 3 cycles, and a doping concentration of Fe impurities in the intentional Fe-doped GaN layer is 1E19 cm.sup.−3.
(48) The GaN superlattice layer 7 is composed of the low-pressure/low V/III ratio GaN layer and the high-pressure/high V/III ratio GaN layer which are periodically and alternately connected, wherein the low-pressure/low V/III ratio GaN layer is grown under low-pressure and low V/III ratio conditions and the high-pressure/high V/III ratio GaN layer is grown under high-pressure and high V/III ratio conditions, and each of the low-pressure/low V/III ratio GaN layer and the high-pressure/high V/III ratio GaN layer has a thickness of 50 nm, and a period of 5 cycles.
(49) As shown in
(50) Step 1: Put the Si substrate 1 into a metal organic chemical vapor deposition (MOCVD) equipment; a surface of the Si substrate 1 is annealed in a reaction chamber at a temperature of 1200 degrees Celsius for 15 minutes.
(51) Step 2: The MN nucleation layer 2 is epitaxially grown on the Si substrate 1.
(52) Step 3: The first AlGaN buffer layer 3, the second AlGaN buffer layer 4, and the third AlGaN buffer layer 5 are epitaxially grown on the MN nucleation layer 2. There are three layers in total, and Al element molar contents of the three layers decreases in turn, and values of the Al element molar contents are 0.7, 0.5, 0.3 respectively. Thickness of single layer increases in turn and has values of 300 nm, 500 nm and 700 nm respectively.
(53) Step 4: Repeat the following steps 4a) and 4b) a total of 3 times to epitaxially grow GaN:Fe/GaN high-resistance layer 6 on the basis of the third AlGaN buffer layer 5.
(54) 4a) Use ferrocene Cp.sub.2Fe as a Fe doping source to grow the intentional Fe-doped GaN layer, wherein a doping concentration of Fe impurity of 1E19 cm.sup.−3 and a thickness of the intentional Fe-doped GaN layer is 150 nm.
(55) 4b) The unintentional doped GaN layer is grown on the intentional Fe-doped GaN layer without introducing Cp.sub.2Fe, wherein a thickness of the unintentional doped GaN layer is 150 nm.
(56) Step 5: Repeat the following steps 5a) and 5b) 5 times to epitaxially grow the GaN superlattice layer 7 on the GaN:Fe/GaN high-resistance layer 6.
(57) 5a) The low-pressure/low V/III ratio GaN layer is grown under low-pressure and low V/III ratio growth conditions, wherein a growth pressure is 50 Torr, a V/III ratio is 50, and a thickness of the low-pressure/low V/III ratio GaN layer is 50 nm.
(58) 5b) The high-pressure/high V/III ratio GaN layer is grown under high-pressure and high V/III ratio growth conditions, wherein a growth pressure is 300 Torr, a V/III ratio is 110, and a thickness of the high-pressure/high V/III ratio GaN layer is 25 nm.
(59) Step 6: The GaN channel layer 8 is epitaxially grown on the GaN superlattice layer 7, wherein a thickness of the GaN channel layer 8 is 300 nm.
(60) Step 7: The AlGaN barrier layer 9 is epitaxially grown on the GaN channel layer 8, wherein a molar content of an Al element in the AlGaN barrier layer 9 is 25% and a thickness of the AlGaN barrier layer 9 is 25 nm.
(61) Step 8. The GaN cap layer 10 is epitaxially grown on the AlGaN barrier layer 9, wherein a thickness of the GaN cap layer 10 is 3 nm.
(62) Comparing embodiment 3 with embodiment 1, the thickness of the GaN superlattice layer in the embodiment 3 has a larger thickness and has a crystal quality better than those in embodiment 1. The half-peak breadth of 002 plane rocking curve of the XRD is 418 arcsec, and the half-peak breadth of the 102 plane rocking curve is 464 arcsec.
(63) The epitaxy is the epitaxial structure of the GaN-based radio frequency device based on the Si substrate. By optimizing the process conditions, on the one hand, the material failure is suppressed, and on the other hand, the film quality is improved. The epitaxy prepared on the large-sized Si substrate has characteristics of high crystal quality, good confinement of the channel carrier, low leakage current. The device prepared by the epitaxial structure of the present invention has high breakdown voltage, high current density, low off-state leakage, and excellent pinch-off characteristics, and has small performance degradation at high temperature. The epitaxial structure of the GaN-based radio frequency device based on the Si substrate has a simple manufacturing process and good repeatability, and is suitable for high-frequency, high-power wireless communication, radar and other applications.
(64) The epitaxial structure of the present invention has characteristics of high crystal quality, good confinement of the channel carrier, low leakage current, through the structure of GaN:Fe/GaN high-resistance layer and GaN superlattice layer. Compared with the existing epitaxial structure, the device prepared by the epitaxial structure of the present invention has high breakdown voltage, high current density, low off-state leakage, and excellent pinch-off characteristics, and has small performance degradation at high temperature.
(65) The embodiment described above is merely preferred embodiment of the present invention, and are not intended to limit the scope of the present invention. It is obvious to those skilled in the art that various modifications and changes in form and detail can be made to the present invention without departing from the principles and scope of the present invention, after understanding the contents and principles of the present invention. However, such modifications and changes based on the present invention still fall within the scope of the claims of the present invention.