BOILER LOOP SYSTEM

Abstract

A boiler loop system including a primary-secondary piping loop interface apparatus including a flow diversion device, and a drain valve, and a drain port in branches from a circumferential sidewall. In an embodiment, supply branch piping and return branch piping connect the primary-secondary piping loop interface apparatus to a boiler and provide attachment points for auxiliary plumbing equipment. In an embodiment, the boiler loop is integrated into the primary loop.

Claims

1. A primary-secondary piping system, comprising: a primary piping loop; a secondary piping loop; and a primary-secondary piping loop interface apparatus comprising: a tubular fluid conduit having a circumferential sidewall having a first end and a second end, the tubular fluid conduit being without a valve and providing a flow path without obstruction between the first end and the second end; first and second neck portions extending substantially perpendicular from the circumferential sidewall and being substantially parallel to each other, wherein the first and second neck portions comprise first and second drain valve portions, respectively, extending from the first and second neck portions, including a drain shut-off valve and a drain port, wherein at least one of the first and second drain valve portions is oriented at an oblique angle relative to the tubular fluid conduit; and first and second flow diversion devices disposed in the first and second neck portions, respectively, wherein each flow diversion device forms a first flow path between the tubular fluid conduit and the neck in a first position and a second flow path between the drain valve portion and the neck in a second position.

2. The primary-secondary piping system of claim 1, wherein the first drain valve portion is substantially parallel to the tubular fluid conduit and the second drain valve portion is oriented at an oblique angle relative to the tubular fluid conduit.

3. The primary-secondary piping system of claim 2, wherein the second drain valve portion is oriented at angle between 15 and 75 degrees relative to the tubular fluid conduit.

4. The primary-secondary piping system of claim 3, wherein the second drain valve portion is oriented at 45 degrees relative to the tubular fluid conduit.

5. The primary-secondary piping system of claim 1, wherein the first drain valve portion extends from the first neck portion in direction away from the second neck portion and the second drain valve portion extends from the second neck portion in a direction towards the first neck portion.

6. The primary-secondary piping system of claim 1, further comprising a secondary piping loop circulation pump.

7. The primary-secondary piping system of claim 6, wherein the first or second neck portion of the primary-secondary piping loop interface apparatus comprises a flange to interface with the secondary piping loop circulation pump.

8. The primary-secondary piping system of claim 7, wherein the flange is independently rotatable with respect to the first or the second neck portion.

9. The primary-secondary piping system of claim 1, further comprising a plurality of secondary piping loops comprising a plurality of primary-secondary piping loop interface apparatus.

10. The primary secondary piping system of claim 9, wherein each of the plurality of secondary piping loops constitutes a separate heating zone.

11. The primary-secondary piping system of claim 1, wherein the primary-secondary piping loop interface apparatus is constructed as a single unit.

12. A primary-secondary piping system, comprising: a primary piping loop; a near boiler piping loop; a secondary piping loop; a primary-near boiler piping loop interface apparatus comprising: a first tubular fluid conduit having a first circumferential sidewall having a first end and a second end, the first tubular fluid conduit being without a valve and providing a flow path without obstruction between the first end and the second end; first and second neck portions extending substantially perpendicular from the circumferential sidewall and being substantially parallel to each other, wherein each neck portion comprises a drain valve portion extending from the neck portion, including a drain shut-off valve and a drain port; and first and second flow diversion devices disposed in the first and second neck portions, respectively, wherein each flow diversion device forms a first flow path between the tubular fluid conduit and the neck in a first position and a second flow path between the drain valve portion and the neck in a second position; and a primary-secondary piping loop interface apparatus comprising: a second tubular fluid conduit having a second circumferential sidewall having a first end and a second end, the second tubular fluid conduit being without a valve and providing a flow path without obstruction between the first end and the second end; first and second neck portions extending substantially perpendicular from the second circumferential sidewall and being substantially parallel to each other, wherein the first and second neck portions comprise first and second drain valve portions, respectively, extending from the first and second neck portions, including a drain shut-off valve and a drain port, wherein at least one of the first and second drain valve portions is oriented at an oblique angle relative to the second tubular fluid conduit; and first and second flow diversion devices disposed in the first and second neck portions, respectively, wherein each flow diversion device forms a first flow path between the second tubular fluid conduit and the neck in a first position and a second flow path between the drain valve portion and the neck in a second position.

13. The primary-secondary piping system of claim 12, wherein: the first drain valve portion of the primary-secondary piping loop interface apparatus is substantially parallel to the second tubular fluid; and the second drain valve portion of the primary-secondary piping loop interface apparatus is oriented at angle between 15 and 75 degrees relative to the second tubular fluid conduit.

14. The primary-secondary piping system of claim 12, further comprising a boiler operatively connected to the near boiler piping loop.

15. The primary-secondary piping system of claim 12, further comprising a near boiler piping loop circulation pump.

16. The primary-secondary piping system of claim 15, wherein the first or second neck portion of the primary-near boiler piping loop interface apparatus comprises a flange to interface with the near boiler piping loop circulation pump, wherein the flange is independently rotatable with respect to the first or the second neck portion.

17. The primary-secondary piping system of claim 12, further comprising a secondary piping loop circulation pump, wherein the first or second neck portion of the primary-secondary piping loop interface apparatus comprises a flange to interface with the secondary piping loop circulation pump, wherein the flange is independently rotatable with respect to the first or the second neck portion.

18. The primary-secondary piping system of claim 12, further comprising a plurality of secondary piping loops comprising a plurality of primary-secondary piping loop interface apparatus.

19. The primary secondary piping system of claim 18, wherein each of the plurality of secondary piping loops constitutes a separate heating zone.

20. The primary-secondary piping system of claim 12, wherein the primary-near boiler piping loop interface apparatus and the primary-secondary piping loop interface apparatus are each constructed as a single unit.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The foregoing and other features and advantages of the present invention will be more fully understood from the following detailed description of illustrative embodiments, taken in conjunction with the accompanying drawings in which:

[0016] FIG. 1 is an axial view of a first embodiment in accordance with the present invention;

[0017] FIG. 2 is a cut-away side view of the first embodiment in accordance with the present invention;

[0018] FIG. 3 is a top-down cut-away view of the first embodiment in accordance with the present invention;

[0019] FIG. 4 is a top-down cut-away view of a second embodiment having a flow diversion device disposed within the first and second secondary loop ports;

[0020] FIG. 5 is a top-down cut-away view of a third embodiment having multiple flow diversion devices disposed within the primary loop;

[0021] FIG. 6 is a plan view of a primary/secondary loop purge valve in normal operating position according to a fourth illustrative embodiment of the invention;

[0022] FIG. 7 is a section view of the primary/secondary loop purge valve in normal operating position according to the fourth illustrative embodiment of the invention;

[0023] FIG. 8 is a plan view of the primary/secondary loop purge valve in a purging position according to the fourth illustrative embodiment of the invention;

[0024] FIG. 9 is a section view of the primary/secondary loop purge valve in purging position according to the fourth illustrative embodiment of the invention;

[0025] FIG. 10 is a plan view of a primary/secondary loop purge valve in normal operating position according to a fifth illustrative embodiment of the invention;

[0026] FIG. 11 is a section view of the primary/secondary loop purge valve in normal operating position according to the fifth illustrative embodiment of the invention;

[0027] FIG. 12 is a plan view of the primary/secondary loop purge valve in a purging position according to the fifth illustrative embodiment of the invention;

[0028] FIG. 13 is a section view of the primary/secondary loop purge valve in purging position according to the fifth illustrative embodiment of the invention.

[0029] FIG. 14 is a plan view of a primary/secondary loop adapter in normal operating position according to a sixth illustrative embodiment of the invention;

[0030] FIG. 15 is a section view of the primary/secondary loop adapter in normal operating position according to the sixth illustrative embodiment of the invention;

[0031] FIG. 16 is a plan view of the primary/secondary loop adapter in a purging position according to the sixth illustrative embodiment of the invention;

[0032] FIG. 17 is a section view of the primary/secondary loop adapter in a first purging position according to the sixth illustrative embodiment of the invention;

[0033] FIG. 18 is a section view of the primary/secondary loop adapter in a second purging position according to the sixth illustrative embodiment of the invention;

[0034] FIG. 19 is a plan view of a primary/secondary loop adapter in normal operating position according to a seventh illustrative embodiment of the invention;

[0035] FIG. 20 is a plan view of a primary/secondary piping loop interface apparatus according to an eighth illustrative embodiment of the present invention;

[0036] FIG. 21 is a top cross sectional view of the primary/secondary loop interface apparatus according to the eighth embodiment of the present invention;

[0037] FIG. 22 is a schematic system diagram of a primary/secondary loop piping system including a primary/secondary loop interface apparatus according to an illustrative embodiment of the invention;

[0038] FIG. 23 is a plan view of a near boiler piping apparatus according to an illustrative embodiment of the invention; and

[0039] FIG. 24 is a process flow diagram showing a method for operating a primary/secondary loop interface apparatus to drain, fill or flush a secondary loop of a primary/secondary loop piping system according to an illustrative embodiment of the invention.

DETAILED DESCRIPTION

[0040] Detailed embodiments of the present invention are disclosed herein, however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which may be embodied in various forms. Therefore, specific functional or structural details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed embodiment.

[0041] Turning to FIG. 1, an axial view of an embodiment in accordance with the present invention is shown. A valve body 1 defines a flow channel 16 that extends axially through the valve body 1 from a first primary loop port 18 to a second primary loop port. The valve body 1 also defines a first secondary loop port 12 and a second secondary loop port (not shown). An end cap 2 is affixed to the valve body 1 at the first primary loop port 18. An actuator 20 extends from the valve body 1 enabling a first and second position of the valve. The actuator 20 includes a handle 11 affixed to the valve body by a handle nut 10. A flow diversion device (not shown here) is connected to the handle 11. The position of the actuator 20 in a first position configures the flow diversion device to allow flow axially through the entire flow channel 16 from the first primary loop port to the second primary loop flow port as well as through the first and second secondary loop flow ports. In a second position of the actuator 20, the flow diversion device blocks the flow from the first primary loop port 18 to the second primary loop port. In this position, the first primary loop port 18 is in fluid communication with the first secondary loop port 12 only and the second primary loop port is in fluid communication with the second secondary loop port only. In a hydronic piping system, the valve in this position will break the primary loop and force all flow into the secondary loop. This position is used in such systems to purge the secondary loop of air during installation or maintenance.

[0042] Turning now to FIG. 2 and FIG. 3, cut-away views of the first embodiment of the present invention are shown. FIG. 2 depicts the embodiment from a side-view, while FIG. 3 depicts the embodiment from a top-view. A valve body 1 defines a flow channel 16 axially though the valve from the first primary loop port 18 to the second primary loop port 22. The first secondary loop port 12 and the second secondary loop port 14 are also in fluid communication with the flow channel 16. The end cap 2 is disposed into the valve body 1 and mated with a seat retainer 3. The actuator 20 extends from the valve body 1 containing a stem 6, a stem seal 7 and a packing gland 8. The actuator 20 also includes a handle 11 that is affixed to the stem 6 with the handle nut 10. The actuator 20 repositions the flow diversion device 5 to alter the flow channels of the valve. The flow diversion device 5 is disposed within the valve body 1 in between the first secondary loop port 12 and the second secondary loop port 14. The flow diversion device in this embodiment includes a ball defining two openings equal in diameter to the diameter of the flow channel 16. The flow diversion device 5 is disposed between valve seats 4. The position of the actuator 20 in a first position positions the flow diversion device to allow flow axially through the entire flow channel 16 from the first primary loop port to the second primary loop port as well as through the first and second secondary loop ports. In a second position of the actuator 20, the flow diversion device blocks the flow from the first primary port 18 to the second primary port. In this position, the first primary loop port 18 is in fluid communication with the first secondary loop port 12 only and the second primary loop port is in fluid communication with the second secondary loop port only.

[0043] An alternative embodiment of the present invention is described with reference to FIG. 4 which is similar to the embodiment shown in FIG. 3 but also includes a flow diversion device disposed within each of the first and second secondary loop ports 12, 14. A valve body 1 defines a flow channel 16 axially though the valve from the first primary loop port 18 to the second primary loop port 22. The first secondary loop port 12 and the second secondary loop port 14 are also in fluid communication with the flow channel 16. A first secondary flow diversion device 30 is disposed within the first secondary loop port and is configurable to a first position which closes the first secondary loop port and to a second position which opens the first secondary loop port. A second secondary flow diversion device 32 is disposed within the second secondary loop port and is configurable to a first position which closes the second secondary loop port and to a second position which opens the second secondary loop port.

[0044] In a still further alternative embodiment illustrated in FIG. 5 the primary/secondary loop valve includes multiple valves in the primary loop to effect flow in the primary and secondary loops. The multiple flow diversion devices, 30, 32 are disposed in the primary flow channel 16 at the intersections of the primary and secondary flow paths. The flow diversion devices are configured, as described hereinbefore, to alternately provide flow through at least one of the primary and secondary loops.

[0045] The present invention also provides a method of purging a primary loop in a primary/secondary plumbing system using the inventive loop purge valve by connecting the first secondary loop port to a flushing fluid source and actuating the primary flow diversion device to configure the primary flow diversion device in its second position to close the flow path between the first primary loop port and second primary loop port. The first secondary flow diversion device is configured in the second position to allow the flushing fluid to flow into the first secondary loop port and the second secondary flow diversion device is configured in the second position to allow the flushing fluid to flow out from the second secondary loop port after flowing through the secondary loop (complete loop not shown). Upon completion of the purging procedure, each of the flow diversion devices can be configured to their respective first positions.

[0046] Although one illustrative embodiment described herein includes diversion devices in both of the secondary loop ports and in the primary loop path, one skilled in the art should appreciate that other configurations of diversion devices can be implemented, such as a diversion device in each of the first and second primary loop ports, or in other combinations, such as a diversion device at inputs and/or outputs of the loop ports (primary and/or secondary).

[0047] FIG. 6 is a plan view of a primary/secondary loop purge valve in normal operating position according to a fourth illustrative embodiment of the invention. The embodiment includes a valve body 60 containing a first primary loop port 62, a second primary loop port 64, a first secondary loop port 66 and a second secondary loop port 68. The secondary loop ports 66, 68 are disposed at respective ends of a linear secondary loop portion 70 of the valve body 60. A primary loop portion 72 of the valve body 60 is formed by a pair of closely spaced tees 74, 76 extending from the secondary loop portion 70. At least one main valve portion 78 is disposed in at least one of the tees 76 between the secondary loop portion 70 and a primary loop port 64. A drain/venting valve portion 80 extends from the main valve portion 78. An end cap 81 is affixed to the valve body 60 at a drain port 83 of the drain/venting valve portion 80. A portion of the secondary loop portion 70 between the tees 74, 76 is shared with the primary loop portion in which flow in a primary loop and a secondary loop are hydraulically separated.

[0048] A main actuator 85 extends from the valve body 60 enabling a first and second position of the main valve portion 78. A main flow diversion device (not shown here) is connected to a main handle 87 via the main actuator 85. The main handle 87 is retained to the main actuator with a nut 89. A purge valve handle 91 is connected to a purge valve flow diversion device (not shown here) via a purge valve actuator (not shown here). The purge valve handle 91 is retained to the purge valve actuator by a screw 93.

[0049] FIG. 7 is a sectioned view of the primary/secondary loop purge valve in normal operating position according to the fourth illustrative embodiment of the invention. A primary loop fluid flow path 82 is shown by arrows extending into tee 74, through the secondary loop portion 70 and into tee 76. Fluid can flow in either direction along the primary loop fluid flow path 82. A secondary loop flow path 84 is shown by arrows extending into the first secondary loop port 66 through the secondary loop portion 70 and out from the second secondary loop port 68. It should be understood that a common flow of both the primary loop flow path 82 and the secondary loop flow path 84 exists in the secondary loop portion 70.

[0050] The main valve portion 78 is shown in the normal operation position in which fluid in the primary fluid flow path 82 can flow from secondary loop portion 70 through the main valve portion 78 to the primary loop port 64. The main flow diversion device 79 in the main valve portion 78 is shown in a first position to enable flow in the primary flow path between tee 76 and the second primary loop port 64 while preventing flow to the drain/venting valve portion 80. In this illustrative embodiment, the main flow diversion device 79 is a first ball having a through hole 95 extending through its center and a blind hole 97 extending orthogonal to the through hole to its center. The first ball is rotatable on an axis of the main actuator 85 (FIG. 7) by movement of handle 87 (best seen in FIG. 6) and main actuator 85 (FIG. 7). The first ball forms a seal with sealing portions 99 and 101.

[0051] The purge valve flow diversion device 103 in the drain/venting valve portion 80 is shown in its normally closed position in which fluid in the primary flow path 82 is prevented from flowing between the main valve portion 78 and the drain port 83. In this illustrative embodiment, the purge valve flow diversion device 103 is a second ball having a through hole extending through its center. The second ball is rotatable on an axis of the purge valve actuator (not shown) which extends through its center and normal to the plane of drawing in FIG. 7 by movement of purge valve handle 91 (best seen in FIG. 6) and the purge valve actuator retained thereto (not shown) by screw 93. The second ball forms a seal with sealing portions 105 and 107.

[0052] FIG. 8 is a plan view of the primary/secondary loop purge valve in a purge/drain position according to the fourth illustrative embodiment of the invention. The main valve handle 87 and main actuator 85 are rotated 90 degrees counter clockwise relative to their normal operating position. The purge valve handle 91 is rotated 90 degrees clockwise relative to its normally closed position.

[0053] FIG. 9 is a section view of the primary/secondary loop purge valve in a purge/drain position according to the fourth illustrative embodiment of the invention. The primary loop fluid flow path 82 is shown by arrows extending into tee 74, through the secondary loop portion 70 and into tee 76. Fluid in the primary flow path flows into main valve portion 78 where it is diverted by the main flow diversion device 79 into the drain/venting valve portion 80. Because the purge valve handle is in the purge/drain position, fluid entering the drain/venting valve portion 80 can flow through the purge valve flow diversion device 103 to the drain port 83. Protective cap 81 can be removed to vent or drain the system via the primary flow path 82.

[0054] Again, it should be understood that labeling of primary flow path and secondary flow path is for illustration purposes and can be reversed without changing the scope of the present invention. For example, the primary flow path could be called the secondary flow path and vice versa. In a typical hydronic system, the primary loop is usually, but not always, associated with a boiler. The closely spaced tees hydraulically separates the primary flow path from the secondary flow path. That is, flow in the primary flow path does not affect flow in the secondary flow path and flow in the secondary flow path does not affect flow in the primary flow path.

[0055] In normal operating position of valve body 60, the affect of closely spaced tees 74,76 and main valve portion 78 in the normal operating position is to hydraulically separate the primary flow path 82 from the secondary flow path 84.

[0056] In a second configuration, the main valve portion 78 closes off the primary flow path 82 and the drain/venting valve portion 80 is opened. The flow from the primary flow path 82 goes into a flow passageway, secondary loop portion 70, that is shared with the secondary flow path 84, then back to the primary flow path 82. Because the main valve portion is closed, i.e. in its second configuration, and the drain/venting valve portion 80 is open, for example any trapped air is purged out of the system. Once the trapped air has been purged out of the system, the main valve portion 78 and the drain/venting valve portion 80 are returned to their normal operating positions.

[0057] Hydronic systems that use the primary/secondary piping method typically have circulation pumps installed in each loop. The circulation pump forces the fluid through the loop until the fluid encounters an obstacle, such as a shut valve. By providing a new path for the fluid to flow (e.g., out of the drain/venting valve portion 80) the fluid can continue to flow. Upon commissioning a piping system, or performing maintenance on a system, air is tapped inside the piping system. By power pumping when the main valve portion 78 and drain venting valve portion 80 are in the drain/purge configuration, air is power purged from the system via the drain port 83.

[0058] It should be appreciated that the flow directions in the primary flow path 82 and the secondary flow path 84 can be reversed within the scope of the present invention. In such cases, the main flow diversion device 79 is oriented 180 degrees relative to the orientation shown so that the closed portion is located downstream, i.e. toward the lower portion of main valve portion 79 when the primary flow path is oriented from the second primary loop port 64 toward tee 76.

[0059] FIG. 10 is a plan view of a primary/secondary loop purge valve in normal operating position according to a fifth illustrative embodiment of the invention. The embodiment includes a valve body 100 containing a first purge/fill port 102, a second purge/fill port 104, a first primary loop port 106 and a second primary loop port 108. The primary loop ports 106, 108 are disposed at respective ends of a linear primary loop portion 110 of the valve body 100. A first purge/fill valve portion 112 and a second purge/fill valve portion 114 are formed in a pair of closely spaced tees 116, 118 extending from the primary loop portion 110. Persons having ordinary skill in the art should appreciate that the closely spaced tees 116, 118 provide hydraulic separation in the primary loop portion 110 between the first purge/fill valve portion 112 and the second purge/fill valve portion 114. A main valve portion 120 is disposed in the primary loop portion 110 in alignment with one of the closely spaced tees 116.

[0060] A main actuator 122 extends from the valve body 100 enabling a first and second position of the main valve portion 120. A main flow diversion device (not shown here) is connected to a main handle 124 via the main actuator 122. The main handle 124 is retained to the main actuator with a nut 126. A first purge/fill valve handle 128 is connected to a first purge/fill valve flow diversion device (not shown here) via a first purge/fill valve actuator (not shown here). The first purge/fill valve handle 128 is retained to the purge/fill valve actuator by a screw 130. A second purge/fill valve handle 132 is connected to a second purge/fill valve flow diversion device (not shown here) via a second purge/fill valve actuator (not shown here). The second purge/fill valve handle 132 is retained to the second purge/fill valve actuator by a screw 134.

[0061] FIG. 11 is a section view of the primary/secondary loop purge valve in normal operating position according to the fifth illustrative embodiment of the invention. A primary loop fluid flow path 136 is shown by arrows extending through the primary loop portion 110. In the configuration shown in FIG. 11, fluid can flow in either direction along the primary loop fluid flow path 136.

[0062] The main valve portion 120 is shown in the normal operation position in which fluid in the primary fluid flow path 136 can flow between the first primary loop port 106 and the second primary loop port 108 via the main valve portion 120. The main flow diversion device 138 in the main valve portion 120 is shown in a first position to enable flow in the primary flow path. The first purge/drain flow diversion device 140 and second purge/drain flow diversion device 142 are shown in a first position to prevent flow from the primary flow path to either the first purge/drain port 102 or the second purge/drain port 104. In this illustrative embodiment, the main flow diversion device 138 is a first ball having a through hole 144 extending through its center and a blind hole 146 extending orthogonal to the through hole to its center. The first ball is rotatable on an axis of the main actuator 122 (FIG. 10) by movement of handle 124 and main actuator 122 (FIG. 10). The first ball forms a seal with sealing portions 148 and 150.

[0063] The first purge/fill valve flow diversion device 140 in the first purge/fill valve portion 112 is shown in its normally closed position in which fluid in the primary flow path 136 is prevented from flowing between the main valve portion 120 and the first purge/fill port 102. In this illustrative embodiment, the first purge/fill valve flow diversion device 140 is a second ball having a through hole extending through its center. The second ball is rotatable on an axis of the first purge/fill valve actuator (not shown) which extends through its center and normal to the plane of drawing in FIG. 11 by movement of first purge/fill valve handle 128 (FIG. 10) and the first purge valve actuator retained thereto (not shown) by screw 130 (FIG. 10). The second ball forms a seal with sealing portions 151 and 152.

[0064] The second purge/fill valve flow diversion device 142 in the second purge/fill valve portion 114 is shown in its normally closed position in which fluid in the primary flow path 136 is prevented from flowing between the primary loop portion 110 and the second purge/fill port 104. In this illustrative embodiment, the second purge/fill valve flow diversion device 142 is a third ball having a through hole extending through its center. The third ball is rotatable on an axis of the second purge/fill valve actuator (not shown) which extends through its center and normal to the plane of drawing in FIG. 11 by movement of second purge/fill valve handle 132 (FIG. 10) and the first purge valve actuator retained thereto (not shown) by screw 134 (FIG. 10). The second ball forms a seal with sealing portions 154 and 156.

[0065] FIG. 12 is a plan view of the primary/secondary loop purge valve in a purging position according to the fifth illustrative embodiment of the invention. The main valve handle 124 and main actuator 122 are rotated 90 degrees counter clockwise relative to their normal operating position. The first purge/fill valve handle 128 is rotated 90 degrees clockwise relative to its normally closed position and is obscured in this view by the main valve handle 124. The second purge/fill valve handle 132 is rotated 90 degrees counter-clockwise relative to its normally closed position.

[0066] FIG. 13 is a section view of the primary/secondary loop purge valve in purging position according to the fifth illustrative embodiment of the invention. A first purge/fill loop flow path 160 is shown by arrows extending between primary loop port 106 and tee 116. Fluid in the first purge/fill loop flow path 160 can flow through main valve portion 120 where it is diverted by the main flow diversion device 138 into the first purge/fill valve portion 112. Because the first purge/fill valve handle 128 (best seen in FIG. 10) is in the purge/fill position, fluid entering the first purge/fill valve portion 112 can flow through the first purge/fill flow diversion device 140 to the first purge/fill port 102.

[0067] A second purge/fill loop flow path 162 is shown by arrows extending between primary loop port 108 and tee 118. Fluid in the second purge/fill loop flow path 162 can not flow through main valve portion 120 because it is diverted by the main flow diversion device 138. Because the second purge/fill valve handle 132 (best seen in FIG. 12) is in the purge/fill position, fluid entering the second purge/fill valve portion 114 from primary loop port 108 can flow through the second purge/fill flow diversion device 142 to the second purge/fill port 104.

[0068] FIG. 14 is a plan view of a primary/secondary loop adapter in normal operating position according to a sixth illustrative embodiment of the invention. The embodiment includes a valve body 260 containing a first primary loop port 262, a second primary loop port 264, a first secondary loop port 266 and a second secondary loop port 268. The secondary loop ports 266, 268 are disposed at respective ends of a linear secondary loop portion 270 of the valve body 260. A primary loop portion 272 of the valve body 260 is formed by a pair of closely spaced tees 274, 276 extending from the secondary loop portion 270. A first main valve portion 278 is disposed in a first one of the tees 276 between the secondary loop portion 270 and a primary loop port 264. A second main valve portion 300 is disposed in a second one of the tees 274 between the secondary loop portion 270 and primary loop port 262. In this illustrative embodiment, the primary loop port 262 includes a flange 302 which may be adapted for connecting directly to an apparatus in the primary loop, such as a pump, for example. The flange 302 may be implemented as a multi-piece rotatable flange such as disclosed in co-pending, commonly owned U.S. patent application Ser. No. 12/749,020 entitled, Rotatable Flange Apparatus and Method which is hereby incorporated by reference in its entirety.

[0069] A drain/venting valve portion 280 may extend from one or both main valve portions 278, 300. In the embodiment shown in FIG. 14 only one main valve portion 278 has a drain/venting valve portion 280 extending therefrom. Drain/venting valve portion 280 extends from the main valve portion 278. An end cap (not shown) may be affixed to the valve body 260 at a drain port 283 of the drain/venting valve portion 280. It should be understood that a similar drain/venting valve portion with or without an end cap could also extend from main valve portion 300 within the scope of the present disclosure.

[0070] A portion of the secondary loop portion 270 between the tees 274, 276 is shared with the primary loop portion in which flow in a primary loop and a secondary loop are hydraulically separated.

[0071] A main actuator 285 extends from the valve body 260 enabling a first and second position of the main valve portion 278. A main flow diversion device (not shown here) is connected to a main handle 287 via the main actuator 285. The main handle 287 is retained to the main actuator with a nut 289. A purge valve handle 291 is connected to a purge valve flow diversion device (not shown here) via a purge valve actuator (not shown here). The purge valve handle 291 is retained to the purge valve actuator by a screw 293.

[0072] FIG. 15 is a sectioned view of the primary/secondary loop adapter in normal operating position according to a sixth illustrative embodiment of the invention. A primary loop fluid flow path 282 is shown by arrows extending into tee 274, through the secondary loop portion 270 and into tee 276. Fluid can flow in either direction along the primary loop fluid flow path 282. A secondary loop flow path 284 is shown by arrows extending into the first secondary loop port 266 through the secondary loop portion 270 and out from the second secondary loop port 268. It should be understood that a common flow of both the primary loop flow path 282 and the secondary loop flow path 284 exists in the secondary loop portion 270.

[0073] The first main valve portion 278 is shown in the normal operation position in which fluid in the primary fluid flow path 282 can flow from secondary loop portion 270 through the first main valve portion 278 to the primary loop port 264. The second main valve portion 300 is also shown in the normal operation position in which fluid in the primary fluid flow path 282 can flow from secondary loop portion 270 through the second main valve portion 300 to the primary loop port 262.

[0074] The main flow diversion devices 279, 279 in the main valve portion 278, 300 are shown in a first position to enable flow in the primary flow path between tees 274, 276 and the primary loop ports 262, 264 while preventing flow to the drain/venting valve portion 280. In this illustrative embodiment, the main flow diversion devices 279, 279 are balls having a through hole 295, 295 extending through their center. In embodiments in which a drain/venting valve portion 280 is extended from a main valve portion as shown extending from the first main valve portion 278, the ball includes a blind hole 297, extending orthogonal to the through hole to its center. The ball is rotatable on an axis of the main actuator 285, by movement of handles 287, 287 and main actuators 285, 285 (best seen in FIG. 14). The ball forms a seal with sealing portions 299 and 301.

[0075] The purge valve flow diversion device 303 in the drain/venting valve portion 280 is shown in its normally closed position in which fluid in the primary flow path 282 is prevented from flowing between the main valve portion 278 and the drain port 283. In this illustrative embodiment, the purge valve flow diversion device 303 is a second ball having a through hole extending through its center. The second ball is rotatable, on an axis of the purge valve actuator (not shown) which extends substantially through its center and normal to the plane of drawing in FIG. 15, by movement of purge valve handle 291 and the purge valve actuator retained thereto by a screw 293 (best seen in FIG. 14). The second ball forms a seal with sealing portions 305 and 307.

[0076] FIG. 16 is a plan view of the primary/secondary loop adapter in a purge/drain position according to the sixth illustrative embodiment of the invention. The main valve handles 287, 287 and main actuators 285 (second main actuator not shown) are rotated 90 degrees counter clockwise relative to their normal operating position. The purge valve handle 291 is rotated 90 degrees clockwise relative to its normally closed position. It should be appreciated that the actuators could be configured for rotation in the opposite directions.

[0077] FIG. 17 is a sectioned view of the primary/secondary loop adapter in a first purge/drain position according to the sixth illustrative embodiment of the invention. The primary loop fluid flow path 282 is shown by arrows extending into tee 274, through the secondary loop portion 270 and into tee 276. Fluid in the primary flow path flows into first main valve portion 278 where it is diverted by the first main flow diversion device 279 into the drain/venting valve portion 280. Because the purge valve handle is in the first purge/drain position, fluid entering the drain/venting valve portion 280 from tee 276 can flow through the purge valve flow diversion device 303 to the drain port 283. A protective cap (not shown) can be removed to vent or drain the system via the primary flow path 282. Fluid in the primary flow path 282 that is directed into the second main valve portion 300 is blocked by the second main flow diversion device 279.

[0078] FIG. 18 is a sectioned view of the primary/secondary loop adapter in a second purge/drain position according to the sixth illustrative embodiment of the invention. The primary loop fluid flow path 282 is shown by arrows extending through the primary loop port 264 into the first main valve portion 278. Fluid in the primary flow path flows into first main valve portion 278 where it is diverted by the first main flow diversion device 279 into the drain/venting valve portion 280. Because the purge valve handle is in the second purge/drain position, fluid entering the drain/venting valve portion 280 from primary loop port 264 can flow through the purge valve flow diversion device 303 to the drain port 283. Fluid in the secondary flow path 284 that is directed into the second main valve portion 300 is blocked by the second main flow diversion device 279. Fluid in the secondary flow path 284 that is directed into the first main valve portion 278 is blocked by the first main flow diversion device 279.

[0079] Persons having ordinary skill in the art should appreciate, with reference to FIGS. 15-18, that the second main flow diversion device 279 can be rotated to any one of three separate flow positions by rotation of the actuator 285 through about 180 degrees. That is, in the illustrative embodiment, the main flow diversion device operates as a 3-way valve. In the various illustrative embodiments of the invention, either or both of the main flow diversion devices 279, 279 can be so configured to operate as three way valves.

[0080] FIG. 19 is a plan view of a primary/secondary loop adapter 400 in normal operating position according to a seventh illustrative embodiment of the invention. The embodiment includes a valve body 360 containing a first primary loop port 362, a second primary loop port 364, a first secondary loop port 366 and a second secondary loop port 268. The secondary loop ports 366, 368 are disposed at respective ends of a linear secondary loop portion 370 of the valve body 360. A primary loop portion 372 of the valve body 360 is formed by a pair of closely spaced tees 374, 376 extending from the secondary loop portion 370. A main valve portion 402 is disposed in a first one of the tees 374 between the secondary loop portion 370 and a primary loop port 362. In this illustrative embodiment, the primary loop port 362 includes a flange 404 which may be adapted for connecting directly to an apparatus in the primary loop, such as a pump, for example.

[0081] FIG. 20 is a plan view of an eighth illustrative embodiment of the primary/secondary loop interface apparatus. The primary-secondary piping loop interface apparatus 500 includes a primary loop portion 502 including a tubular fluid conduit having a circumferential sidewall, a first end 504 and a second end 506 for interfacing with a primary loop in a plumbing system. A secondary loop portion 508 includes a first neck portion 510 and a second neck portion 512 extending from the circumferential sidewall. The first neck portion 510 and second neck portion 512 are substantially parallel to each other and substantially perpendicular to the primary loop portion 502 to form a pair of closely spaced tees suitable for hydraulic separation of fluid flow between the primary loop portion 502 and the secondary loop portion 508.

[0082] The secondary loop portion 508 further includes at least one drain valve portion 514, 514 extending from a corresponding neck portion 510, 512. The drain valve portion(s) 514, 514 include a respective drain shut-off valve 516, 516 disposed therein and a respective drain port 518, 518. The respective drain shut-off valve(s) 516, 516 are arranged to enable or disable flow through the respective drain port(s) 518, 518.

[0083] The secondary loop portion 508 also includes at least one secondary loop interface port 520, 520 terminating each respective neck portion 510, 512 and at least one secondary loop shut-off valve 522, 522 disposed in the corresponding neck portion 510, 512 between the respective secondary loop interface port 518, 518 and the circumferential sidewall of the primary loop portion 502.

[0084] In the eighth illustrative embodiment, the secondary loop shut-off valves 522, 522 includes an open operative position configured to open a main flow-path between the respective secondary loop interface port 520, 520 and the primary loop portion 502, and a closed operative position configured to close the main flow path between the respective secondary loop interface port 520, 520 and the primary loop portion 502. A drain flow path between the secondary loop interface port 520, 520 of the respective neck portion 510, 512 and the respective drain valve portion 514, 514 is configured to be open in both the open operative position and the closed operative position of the secondary loop shut-off valves 522, 522.

[0085] In the illustrative embodiment, a rotatable flange 523 such as described in commonly owned co-pending U.S. patent application Ser. No. 12/749,020, which is incorporated herein by reference in its entirety, is configured to secure at least one of the secondary loop interface ports 520, 520 to an arbitrarily rotated flange interface in the secondary loop of a primary/secondary loop plumbing system.

[0086] FIG. 21 shows a top cross sectional view of the eighth illustrative embodiment wherein the section is taken through the secondary loop shut-off valves 522, 522 and the drain shut-off valves 516, 516. The secondary loop shut-off valves 522, 522 each include a flow diversion device 524, 524 disposed in a junction between a respective neck portion 510, 512 and corresponding drain valve portion 514, 514.

[0087] Each of the flow diversion devices 524, 524 include a main ball portion 526, 526 having a through hole 528, 528 extending centrally there-through and having a blind hole 530, 530 extending orthogonally to the through hole 528, 528 from the center of the respective main ball portion 526, 526. The main ball portion 526, 526 is rotatable about a main ball axis 532, 532 through the center of the respective main ball portion 526, 526 and orthogonal to a plane of the respective through hole 528, 528 and blind hole 530, 530. In the open operative position of a respective secondary loop shut-off valve 522, 522, the respective through hole 528, 528 is aligned with the corresponding secondary loop interface port 520, 520 (FIG. 20) and wherein in the closed operative position, the respective blind hole 530, 530 is aligned with the corresponding secondary loop interface port 520, 520 (FIG. 20).

[0088] Each of the drain shut-off valves 516, 516 includes a drain ball portion 534, 534 having a through hole 536, 536 extending centrally there-through and is rotatable through an arc of about 90 degrees about a drain ball axis 538, 538. Each of the drain ball axes 538, 538 are perpendicular to the through hole 536, 536 of the drain ball portion and parallel to the corresponding main ball axis 532, 532.

[0089] In the illustrative embodiment, a first drain valve portion 514 is parallel to the primary loop portion 502 and directed away from the second neck portion 512, and the second drain valve portion 514 is directed generally toward the first neck portion 510 and oriented at an angle 540 of about 45 degrees relative to the primary loop portion 502 in this illustrative embodiment. An angle of 0 to 90 degrees or preferably 15-75 degrees may be implemented to provide clearance around the first neck portion 510 for access to the drain valve port 518 of the second drain valve portion 514.

[0090] An implementation of the primary/secondary loop interface apparatus according to the eighth embodiment of the invention in a primary/secondary loop piping system is described with reference to FIG. 22. The primary-secondary loop piping system includes at least one boiler 602 in fluid communication with a primary piping loop 604. At least one primary loop pump 606 is installed in the primary piping loop 604. At least one secondary piping loop 608, 608, 608 branches away from the primary loop 604 and returns downstream to the primary loop 608 via a pair of closely spaced tees in a primary-secondary piping loop interface apparatus 500.

[0091] In the primary/secondary loop piping system shown in FIG. 22, each of the primary-secondary piping loop interfaces 500 are substantially identical to those described hereinbefore with reference to FIGS. 20 and 21.

[0092] At least one secondary loop pump 610 is installed in each of the secondary piping loops 608. In each secondary loop 608, the secondary loop pump 610 is mounted to a flange 523 on one of the secondary loop interface ports (520 FIG. 20). In the illustrative embodiment the flange 523 is a rotatable flange as described in the referenced U.S. patent application Ser. No. 12/749,020. However, it should be understood that various alternative embodiments could be configured wherein flange 523 is a fixed flange within the scope of the present disclosure. The rotatable flange 523 is configurable to secure a secondary loop interface port (520 FIG. 20) to an arbitrarily rotated flange interface in the secondary loop 608, such as a mating flange on the secondary loop pump 610. The rotatable flange allows the secondary loop pump 610 or other component having a flange interface to be connected to the primary/secondary loop interface apparatus 500 over a range of relative angular displacements between the secondary loop pump 610 and the primary/secondary loop interface apparatus 500. This is beneficial where mounting a pump in a particular fixed angular displacement could be difficult or impossible due to space constraints, for example, or other zone loop.

[0093] In the illustrative embodiment, the primary/secondary piping loop system includes a plurality of secondary piping loops 608 wherein one or more of the secondary piping loops 608 each constitute a separate heating zone, for example. Another of secondary piping loops 608 could constitute a snow melt system, for example.

[0094] In the illustrative embodiment the boiler 602 is also installed in a secondary loop referred to herein as a near boiler piping loop 612. A secondary loop pump 614 in the near boiler piping loop 612 can be installed to the primary-secondary piping loop interfaces 500 in the same manner as described with regard to the secondary loop pumps 610 in secondary loops 608. Alternative embodiments of a near boiler piping loop 612 may include a secondary loop pump which is incorporated internally within the boiler rather than external to the boiler 602 as shown in FIG. 22. In these alternative embodiments, the flange 523 on the primary-secondary piping loop interfaces 500 may be replaced by a union fitting for connecting to piping in the near boiler piping loop 612.

[0095] Illustratively, the primary loop pump 606 is installed in the primary loop 604 between the near boiler piping loop 612 and the other secondary loops 608 wherein energy from the boiler is distributed. It should be understood that alternative embodiments within the scope of the present disclosure could include a boiler installed in the primary loop, rather than in a secondary loop as shown in FIG. 22. Such embodiments may include a pump incorporated internally with the boiler rather than a separately installed primary loop 606 as shown in FIG. 22.

[0096] In another implementation, the primary-secondary piping loop interface apparatus 500 according to the eighth embodiment of the invention is included in a near boiler piping apparatus which is described with reference to FIG. 23. The near boiler piping apparatus 700, includes a primary-secondary loop interface apparatus 500 which was described hereinbefore with reference to FIGS. 20 and 21 and a return branch pipe section 702 attached to the second secondary loop interface port (520 FIG. 20) of the primary-secondary loop interface apparatus 500.

[0097] In the illustrative embodiment, a first flange 523 is configured on the first secondary loop interface port (520 FIG. 20) to allow attachment of a first flange interface of a circulation pump 704 to the first secondary loop interface port (520 FIG. 20). In the illustrative embodiment the first flange 523 is a rotatable flange configured on the first secondary loop interface port (520 FIG. 20) to allow attachment of an arbitrarily rotated first flange interface of the circulation pump 704 to the first secondary loop interface port (520 FIG. 20).

[0098] The return branch pipe section 702 includes a return branch boiler attachment tee 706. The return branch boiler attachment tee 706 includes a return branch boiler attachment fitting 708 and a return branch auxiliary attachment point 710.

[0099] A second flange 712 is configured on wye strainer 714 which is attached to a supply branch pipe section 716 for mounting the wye strainer 714 to a second flange interface of the circulation pump 704. In the illustrative embodiment, the second flange 712 is a rotatable flange configured on the wye strainer 714 to allow attachment of an arbitrarily rotated second flange interface of the circulation pump 704. A wye strainer 714 with a rotatable flange which is suitable for use in the near boiler piping apparatus 700 is described in Applicant's co-pending U.S. patent application entitled ROTATABLE FLANGE WYE STRAINER, attorney docket no. 55807.16-CIP, which is a Continuation-in-Part of U.S. patent application Ser. No. 12/749,020, filed on Mar. 29, 2010 which are incorporated herein by reference in their entirety.

[0100] The supply branch pipe section 716 includes a supply branch boiler attachment tee 718. In the illustrative embodiment, the supply branch boiler attachment tee 718 includes a supply branch boiler attachment fitting 720 and a supply branch auxiliary attachment point 722. The supply branch auxiliary attachment point 722 and return branch auxiliary attachment point 710 can be used for attaching an indirect water heater to the boiler, for example.

[0101] A union fitting 724 connects the return branch pipe section 702 to the second secondary loop interface port (520, FIG. 20). In the illustrative embodiment, the union fitting 724 includes a gauge hole configured for connecting a gauge 726 such as a pressure gauge or temperature gauge, for example, to the union fitting 724.

[0102] In the illustrative embodiment, the return branch pipe section includes a knee portion 728 configured to offset the return branch boiler attachment tee 706 from the supply branch boiler attachment tee 718.

[0103] Illustrative embodiments of the present invention also provide a method of servicing a secondary loop in a primary-secondary loop piping system by operating the primary-secondary piping loop interface apparatus described hereinbefore with reference to FIGS. 20 and 21. In an embodiment described with reference to FIG. 24, the method 800 of operating the primary-secondary piping loop interface apparatus includes the step of setting each of the at least one secondary loop shut-off valves (522, 522, FIG. 20) to their respective closed operative position 802.

[0104] In the illustrative embodiment, a draining operation of the primary-secondary loop interface apparatus requires the stop of draining a corresponding secondary loop of the primary-secondary loop piping system by opening the respective drain shut-off valves at least one of the drain valve portions.

[0105] In the illustrative embodiment, a filling operation of the primary-secondary loop piping interface includes the steps of filling a corresponding secondary loop of the primary-secondary loop piping system by connecting a fill hose to at least one of the drain ports of at least one of the drain valve portions 806 and opening the respective drain shut-off valve of the drain valve portion 808.

[0106] In the illustrative embodiment, a flushing operation of the primary-secondary loop piping interface includes the steps of flushing a corresponding secondary loop of the primary-secondary loop piping system by connecting a fill hose to at least one of the drain ports of at least one of the drain valve portions 810, opening the respective drain shut-off valve of the respective drain valve portion 812 and opening the drain shut-off valve in another of the at least one drain valve portions 814.

[0107] It should be appreciated that a diversion device can be one or more devices for diverting flow in a desired manner. The descriptions of flow paths and flow directions herein which identify flow paths or other elements with labels such as primary and secondary, or first and second are for illustrative purposes to provide labels for a particular embodiment, drawing or claim and are not indicative of a hierarchal relationship between the elements. Further it should be understood that such labels may be reversed in any of the embodiments described or claimed herein without affecting the scope of the present disclosure. Similarly, it should be understood that the clockwise or counterclockwise direction of rotations of certain elements such as flow diversion devices and handles described herein are for illustrative purposes only and may generally be reversed without changing the scope of the present disclosure.

[0108] While the invention has been described with reference to illustrative embodiments, it will be understood by those skilled in the art that various other changes, omissions and/or additions may be made and substantial equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims. Moreover, unless specifically stated any use of the terms first, second, etc. do not denote any order or importance, but rather the terms first, second, etc. are used to distinguish one element from another.