SYNCHRONIZED WEDGE CLUTCH WITH DETENT
20170089405 ยท 2017-03-30
Inventors
Cpc classification
F16D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D13/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D43/2028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D11/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D13/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16D15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A wedge clutch, including an outer carrier, a first clutch plate non-rotatably connected to the outer carrier, a wedge clutch plate, a hub radially inward of the outer carrier, an engagement assembly including a pin with a curved contact surface portion partially disposed within the hub and contacting the wedge clutch plate. For a first synchronization stage for engaging the wedge clutch, an actuator is arranged to clamp the first clutch plate and the wedge clutch plate, and a contact portion of the pin extending radially outward beyond an outer circumference of the hub is arranged to transmit torque between the hub and the wedge plate. For a second synchronization stage for engaging the wedge clutch, the hub and the wedge clutch plate are arranged to circumferentially displace with respect to each other; and the wedge clutch plate is arranged to displace the pin radially inward.
Claims
1. A wedge clutch, rotatable about an axis of rotation, comprising: an outer carrier; a clutch plate non-rotatably connected to the outer carrier; a single wedge clutch plate; a hub radially inward of the outer carrier; an engagement assembly including at least one cylindrical pin oriented parallel to the axis of rotation, said pin being at least partially disposed within the hub and being radially movable so that a contact portion of the pin can move into and away from contact with the wedge clutch plate; and, for a first synchronization stage arranged for engaging the wedge clutch where the clutch plate and the wedge clutch plate are clamped, and the contact portion of the pin is biased outwardly beyond an outer circumference of the hub to contact the wedge plate to transmit torque between the hub and the carrier; and, for a second synchronization stage, arranged for engaging the wedge clutch: the hub and the wedge clutch plate are arranged to move with respect to each other; and, the wedge clutch plate is arranged to displace the pin radially inward.
2. The wedge clutch of claim 1 where a single actuator is provided to clamp the first clutch plate with the wedge clutch plate.
3. The wedge clutch of claim 1 where the pin is a circular cylinder.
4. The wedge clutch of claim 1, where, in the first synchronization stage, force is transmitted between the hub and the carrier in a circumferential direction through the clutch plate through the contact portion of the pin.
5. The wedge clutch of claim 1, where, for the second synchronization stage, the wedge clutch plate is arranged to displace the contact portion of the pin radially inward so that at least a sufficient segment of the contact portion is radially inward of the inner circumference of the wedge clutch plate to avoid interference with clutch plate rotation.
6. The wedge clutch of claim 1, where, in the first synchronization stage, a magnitude of first torque transmitted between the hub and the carrier is less than a magnitude of second torque transmitted between the hub and the carrier in the second synchronization stage.
7. The wedge clutch of claim 1, where, in the second synchronization stage, the wedge clutch plate is arranged to transmit torque between the hub and the carrier and the torque by-passes the first clutch plate.
8. The wedge clutch of claim 1, where the engagement assembly includes a resilient element urging the pin radially outward with respect to the hub with a first force and in the second synchronization stage, the wedge clutch plate exerts a second force radially inward on the pin and greater than the first force.
9. The wedge clutch of claim 8, where the hub includes at least one slot, axially aligned, in the outer circumference of the hub; the resilient element and a second portion of the pin are disposed in the slot; the wedge clutch plate includes a notch in an inner circumference of the wedge clutch plate; in the first synchronization stage, the contact portion of the pin is disposed in the notch; and, in the second synchronization stage, the contact portion of the pin is out of the slot and at least a segment of the contact portion of the pin is disposed in the slot.
10. The wedge clutch of claim 9, where the carrier includes a plurality of slots in an inner circumference of the carrier; and, the first clutch plate includes a plurality of radially-extending protrusions at least partially disposed in the plurality of slots.
11. The wedge clutch of claim 1, where: the carrier includes a circumferentially-extending slot in an inner circumference of the carrier; the wedge clutch plate includes a chamfered outer circumference at least partially disposed in the slot; and, a first plurality of circumferentially disposed and radially-extending ramps formed on an inner circumference of the wedge clutch plate; and, the hub includes a second plurality of circumferentially disposed and radially-extending ramps formed on the outer circumference of the hub in contact with the first plurality of circumferentially disposed and radially-extending ramps; and, to translate from the first synchronization stage to the second synchronization stage the first and second pluralities of circumferentially disposed and radially-extending ramps are arranged to engage with respect to each other to expand the wedge clutch plate radially outward.
12. The wedge clutch of claim 1, further comprising friction material fixed to at least one of the first clutch plate and the wedge clutch plate; and, in the first synchronization stage, the actuator is arranged to frictionally engage the first clutch plate and the wedge clutch plate through the friction material.
13. The wedge clutch of claim 1, where, in the second synchronization stage, the first clutch plate and the wedge clutch plate are not frictionally engaged.
14. The wedge clutch of claim 1, where the wedge clutch is free of an actuator arranged to directly apply a radial force to the pin or to apply a circumferential or radial force to the wedge clutch plate.
15. A wedge clutch rotatable about an axis of rotation, comprising: an outer carrier; a first clutch plate non-rotatably connected to the outer carrier; a wedge clutch plate radially inward of the outer carrier; a hub radially inward of the outer carrier; and, an engagement assembly including: a cylindrical pin non-rotatably connected to the hub and engageable with the wedge clutch plate, where the pin has a circular shape in a cross-section formed by a plane orthogonal to the axis of rotation; and, a single actuator arranged for engaging the wedge clutch and clamping the first clutch plate and the wedge clutch plate, in a first synchronization stage, where, during the first synchronization stage the clutch plate and wedge clutch plate are clamped and the pin is arranged to non-rotatably connect the hub and the wedge clutch plate; and, during a second synchronization stage for engaging the wedge clutch, the wedge clutch plate is arranged to apply a first force urging the pin radially inward.
16. The wedge clutch of claim 15, where in the second synchronization stage the wedge clutch plate is arranged to circumferentially displace with respect to the hub to apply the first force; and, the wedge clutch plate is arranged to expand radially outward to non-rotatably connect to the hub and the carrier.
17. The wedge clutch of claim 16, comprising: a slot in the hub axially aligned, in the outer circumference of the hub, a resilient element in the engagement assembly disposed in the slot and urging the pin radially outward; a notch in an inner circumference of the wedge clutch plate; and, a portion of the pin disposed in the notch during the first synchronization stage.
18. The wedge clutch of claim 17, where during the first synchronization stage either: the hub is arranged to transmit force, in a circumferential direction, to the wedge clutch plate through a portion of the pin radially outward of an outer circumference for the hub; or, the wedge clutch plate is arranged to transmit force, in a circumferential direction, to the hub through a portion of the pin radially outward of an outer circumference of the hub.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The nature and mode of operation of the present disclosure will now be more fully described in the following detailed description of the present disclosure taken with the accompanying figures, in which:
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DETAILED DESCRIPTION
[0023] At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements of the disclosure. It is to be understood that the disclosure as claimed is not limited to the disclosed aspects.
[0024] Furthermore, it is understood that this disclosure is not limited to the particular methodology, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the present disclosure.
[0025] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure belongs. It should also be understood that any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the disclosure.
[0026] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this present disclosure belongs. It should be appreciated that the term substantially is synonymous with terms such as nearly, very nearly, about, approximately, around, bordering on, close to, essentially, in the neighborhood of, in the vicinity of, etc., and such terms may be used interchangeably as appearing in the specification and claims. It should be appreciated that the term proximate is synonymous with terms such as nearby, close, adjacent, neighboring, immediate, adjoining, etc., and such terms may be used interchangeably as appearing in the specification and claims. Curvilinear means any open or closed combination of straight or curved lines or both. Cylindrical, as used herein, is used in its broad mathematical sense, and includes, i.e., prismatic type structures having a central axis and an external sidewall surface or surfaces at least approximately parallel to the central axis. Frustoconical or frustotrapezoidal sidewall configurations may be permitted but usually should not have external surface sidewalls that deviate from being parallel to the central axis by more than ten degrees. The configuration of a cross section in a plane perpendicular to the central axis of the cylinder may be circular, elliptical, polygonal or of any other curvilinear shape suitable for use in accordance with the requirements of wedge clutch described herein. When reference to a cylinder with a particular cross section is intended, cylinder will be modified by the cross sectional configuration, e.g., circular cylinder or elliptical cylinder, will be used. A particularly preferred cross section has four sides, three of which are straight lines and one of which is convexly arcuate to form a contact portion of the pin for contacting the wedge clutch plate.
[0027]
[0028] To clarify the spatial terminology, objects 12, 13, and 14 are used. An axial surface, such as surface 15 of object 12, is formed by a plane co-planar with axis 11. Axis 11 passes through planar surface 15; however any planar surface co-planar with axis 11 is an axial surface. A radial surface, such as surface 16 of object 13, is formed by a plane orthogonal to axis 11 and co-planar with a radius, for example, radius 17. Radius 17 passes through planar surface 16; however any planar surface co-planar with radius 17 is a radial surface. Surface 18 of object 14 forms a circumferential, or cylindrical, surface. For example, circumference 19 is passes through surface 18. As a further example, axial movement is parallel to axis 11, radial movement is orthogonal to axis 11, and circumferential movement is parallel to circumference 19. Rotational movement is with respect to axis 11. The adverbs axially, radially, and circumferentially refer to orientations parallel to axis 11, radius 17, and circumference 19, respectively. For example, an axially disposed surface or edge extends in direction AD, a radially disposed surface or edge extends in direction R, and a circumferentially disposed surface or edge extends in direction CD.
[0029] The following should be viewed in light of
[0030] Wedge clutch 100, rotatable about axis of rotation AR, includes outer carrier 102; at least one clutch plate 104 connected to and non-rotatable with respect to outer carrier 102; at least one wedge clutch plate 106; a hub 108 radially inward of outer carrier 102; and an engagement assembly 110. Clutch plate 104 and wedge plate 106 are radially disposed between carrier 102 and hub 108. Outer carrier 102 accommodates wedge plate 106, clutch plate 104 and hub 108. When actuator 114 applies force F5 to clutch plate 104 in a direction parallel to central axis of rotation AR, rotation of hub 108 is initiated relative to wedge clutch plate 106. Hub 108 has a variable radius forming hub ramps 134 such that it engages wedge clutch plate ramps 132 in a central portion WOC of wedge plate 106 to radially expand and engage at the circumference of wedge plate 106 with an inner circumference CIC of outer carrier 102 thus locking hub 108 to carrier 102 to engage clutch 100.
[0031] In an example embodiment, e.g., as shown in
[0032] By non-rotatably connected elements we mean: when any one of the elements rotate, the other elements rotate as well; and relative rotation between the non-rotatably connected elements is not possible. That is, the connected elements are essentially a monolithic structure with respect to rotation. Although a particular number and ratio of plates 104 and 106 are shown in the example embodiments of
[0033] In
[0034] Assembly 110 includes pin 110A partially disposed within hub 108 and in contact with wedge clutch plate 106. In an example embodiment, as seen in
[0035] Although a particular number and configuration of pins 110A are shown in the example of
[0036] For a first synchronization stage, e.g., as seen in
[0037]
[0038] As further described below, for the first synchronization stage, a magnitude of torque transmitted between hub 108 and outer carrier 102 is less than a magnitude of torque transmitted between hub 108 and outer carrier 102 in the second synchronization stage. Again as further described below, for the second synchronization stage, wedge clutch plate 106 is arranged to transmit torque between hub 108 and outer carrier 102, and the torque by-passes clutch plates 104.
[0039] Pin assembly 110 includes resilient elements 116 urging pins 110A radially outward with respect to hub 108 with force F2. For the second synchronization stage, wedge clutch plates 106 exert force F3 radially inward on pin 110A and greater than force F2. That is, force F3 overcomes force F2 to push pins 110A radially inward. In the examples of
[0040] Hub 108 includes slots 118 axially aligned in outer circumference HOC. Respective resilient elements 116 and at least portions of respective pins 110A, for example, contact portions 110B are disposed in the slots. Wedge clutch plates 106 include respective notches 120 in inner circumference WIC of the wedge clutch plates. Inner circumference WIC is the circumference of a non-circular central opening 107 in wedge clutch plate 106. In the first synchronization stage, contact portions 110B are disposed in notches 120. In the second synchronization stage, at least respective segments of contact portions 110B, are disposed in slots 118 and out of notches 120. In the case in which contact portions 110B are displaced completely radially inward of circumference WIC in the second synchronization stage, contact portions 110B are no longer in notches 120. Note that axial length L of pins 110A is sufficient for pins 110A to engage every wedge plate 106 when clutch 100 includes multiple plates 106.
[0041] Carrier 102 includes slots 124 in inner circumference CIC of the carrier. Clutch plate 104 includes radially-extending protrusions 128 at least partially disposed in carrier slots 124. The engagement of protrusions 128 and slots 124 non-rotatably connects carrier 102 and plate 104. Thus, plate 104 is not rotatably displaceable with respect to carrier 102, but plate 104 is axially displaceable with respect to carrier 102.
[0042] In an example embodiment, carrier 102 includes circumferentially-extending slots 130 in inner circumference CIC and wedge clutch plate 106 includes respective chamfered outer circumference WOC at least partially disposed in slots 130. As previously discussed, wedge clutch plate 106 includes circumferentially disposed and radially-extending ramps 132 on inner circumference WIC. Hub 108 includes circumferentially disposed and radially-extending ramps 134 formed on outer circumference HOC. In an example embodiment, radially-extending ramps 134 are in contact with circumferentially disposed and radially-extending ramps 132. To translate from the first synchronization stage to the second synchronization stage, ramps 132 and 134 are arranged to circumferentially move over each other to expand wedge clutch plate 106 radially outward.
[0043] Clutch 100 may include friction material 136 fixed to clutch plate 104 or wedge plate 106, as shown in
[0044]
[0045] Although coil springs and wave springs are shown in the examples of the present disclosure, it should be understood that other types of resilient elements, including but not limited to, leaf springs and solid pieces of resilient material such as rubber, can be used.
[0046] The following provides further detail regarding operation of clutch 100. The discussion that follows is directed to hub 108 receiving torque and hub 108 transmitting the torque to carrier 102 when clutch 100 is engaged. However, it should be understood that the discussion is applicable to the case in which carrier 102 receives torque for transmission to hub 108. Advantageously, there is little or no frictional contact between plates 106 and carrier 102 when clutch 100 is disengaged. Thus, there is little or no drag friction and subsequent losses in efficiency. However, a mechanism is required to implement the engaging and disengaging of clutch 100. This mechanism is centered around pins 110A.
[0047] As noted above, to initiate engaging of clutch 100 (first synchronizing stage), actuator 114 clamps plates 104 and 106 so that plates 104 and 106 are frictionally engaged and generally rotate in unison (some slipping is possible) to transmit torque from hub 108 to carrier 102. During the first stage, pins 110A are disposed in notches 120 of wedge plates 106, non-rotatably connecting hub 108 to wedge plates 106. Thus, ramps 132 and 134 do not slide across each other and wedge plates 106 do not expand radially outward. Pins 110A are urged radially outward into notches 120 by resilient elements 116 with force F2. As long as F2 is greater than force F3 generated by the interaction of wedge plates 106 with pins 110A, pins non-rotatably connect hub 108 and plates 106.
[0048] However, as torque from hub 108 increases, force F3, from force F5, equals and then surpasses force F2 and hub 108 begins to rotate with respect to plates 106 (force F5 essentially blocks rotation of plates 106) and plates 106 push pins 110A radially inward. As hub 108 begins to rotate with respect to plates 106, ramps 134 begin to slide on ramps 132. In the present example, hub 108 is rotating and transmitting torque in direction CD1. Ramps 132 extend radially inward in direction CD2 and ramps 134 extend radially outward in direction CD1. Thus, as hub 108 rotates in direction CD1 with respect to plates 106 due to force F5, the radially outward portions of ramps 134 slide along the radially inward portions of ramps 132, thus expanding wedge plates 106 radially outward.
[0049] When plates 106 are sufficiently radially expanded, plates 106 non-rotatably connect to hub 108 and carrier 104. At this point, the clamping of plates 104 and 106 is no longer needed and actuator 114 can be de-activated, reducing the energy requirements for clutch 100. The particular configuration of ramps 132 and 134 determines the extent to which pins 110A are displaced radially inward. For example, the relative slope of ramps 132 and 134 can be such that the required rotation of hub 108 with respect to plates 106 causes plates 106 to displace all of contact portions 110B radially inward of WIC for plates 106. For example, the relative slope of ramps 132 and 134 can be such that the required rotation of hub 108 with respect to plates 106 is less than the amount needed for plates 106 to displace all of contact portions 110B radially inward of WIC for plates 106.
[0050] Advantageously, clutch 100 may use a single actuator in comparison to the two actuators often needed for prior art clutches. Thus, the cost, complexity, size, and energy requirements for clutch 100 are less than those of such prior art clutches. Further, the operation of clutch 100 is simpler and more reliable. Further, mechanical resilient elements 116 are more robust and reliable than a second electric, hydraulic or pneumatic actuator needed for such prior art clutches.
[0051] It will be appreciated that various of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
REFERENCE CHARACTERS
[0052] 10 cylindrical coordinate system
[0053] 11 longitudinal axis
[0054] 12 object illustrating an axial surface
[0055] 13 object illustrating a radial surface
[0056] 14 object illustrating a cylindrical surface
[0057] 15 axial surface of object 12
[0058] 16 radial surface of object 13
[0059] 17 radius
[0060] 18 cylindrical/circumferential surface of object 14
[0061] 19 circumference passing through surface 18
[0062] AD axial direction
[0063] CD circumferential direction
[0064] R radius
[0065] RD radial direction
[0066] 100 wedge clutch
[0067] 102 outer carrier
[0068] 104 clutch plate
[0069] 107 non-circular wedge clutch plate central opening
[0070] 106 wedge clutch plate
[0071] 108 hub
[0072] 110 pin assembly
[0073] 110A pin
[0074] 110B contact portion of pin 110A extending beyond HOC
[0075] 110C spring retainer section
[0076] 114 actuator
[0077] 116 resilient element
[0078] 118 hub slots
[0079] 120 wedge clutch plate notches
[0080] 124 carrier slots
[0081] 128 clutch plate protrusions
[0082] 130 circumferential carrier slots
[0083] 132 radially extending wedge clutch plate ramps
[0084] 134 radially extending hub ramps
[0085] 136 friction material on 104 and/or 106
[0086] 140 acute angle
[0087] 142 face of pin 110A
[0088] AR axis of rotation
[0089] C wedge plate central portion
[0090] CD1 circumferential hub direction
[0091] CD2 circumferential hub direction opposite CD1
[0092] CIC inner circumference of carrier 102
[0093] F1 force from carrier 102
[0094] F2 outward force from 116
[0095] F3 inward pin force from wedge plate 106
[0096] F4 friction force from F1
[0097] F5 force from plate 104
[0098] HOC hub outer circumference
[0099] L axial length of pin 110A
[0100] PIC plate 104 inner surface
[0101] WIC wedge plate 106 inner circumference
[0102] WOC chamfered outer circumference of wedge plate 106
[0103] 210 prior art wedge clutch
[0104] 212 carrier
[0105] 214 clutch plates
[0106] 216 wedge clutch plates
[0107] 218 hub
[0108] 220 pins
[0109] 220A portion of 220
[0110] 220B portion of 220
[0111] 222 plate
[0112] 224 plate
[0113] 226 pass through openings
[0114] 228 opening
[0115] 230 opening
[0116] 232 protrusions
[0117] 234 slots in in carrier 212
[0118] 236 ramps on plates 216
[0119] 238 ramps on hub 218