Grinding head for floor grinding machine comprising at least one belt pulley, floor grinding machines and methods
11633831 · 2023-04-25
Assignee
Inventors
- Andreas Fogelberg (Söderköping, SE)
- Daniel Gustavsson (Söderköping, SE)
- Linus Ottosson (Norsholm, SE)
- Samuel Adolfsson (Linköping, SE)
Cpc classification
A47L11/4069
HUMAN NECESSITIES
International classification
B24B41/00
PERFORMING OPERATIONS; TRANSPORTING
A47L11/40
HUMAN NECESSITIES
B24B47/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present disclosure relates to a grinding head for a floor grinding machine for grinding floor surfaces of stone or stone-like material. Such a grinding head comprises a lower casing member, comprising a lower support and an upwardly extending edge portion, and an upper casing member, comprising an upper cover and a downwardly extending edge portion, wherein the upper casing member is joinable to the lower casing member by causing axially distal portions of the edge portions to bear on each other.
Claims
1. A grinding head for a floor grinding machine, comprising: a grinding head casing enclosing a transmission mechanism for transferring power from an ingoing axle to cause the grinding head to rotate, wherein the transmission mechanism comprises at least one belt pulley, and at least one belt, wherein the belt pulley presents a releasably attachable edge portion, which extends over more than 50° of a central angle of the belt pulley, and less than 120°, and which, when released, is movable relative to the remainder of the belt pulley, such that a circumference of the belt pulley is reducible, wherein the circumference of the belt pulley is reducible by rotating the belt pulley after moving the releasably attachable edge portion radially inward relative to the remainder of the belt pulley, and wherein the belt is resiliently flexible, such that its length is extended by 2.0-10% when in a mounted state as compared to a relaxed state.
2. The grinding head as claimed in claim 1, wherein the edge portion is slidable towards a center of the belt pulley.
3. The grinding head as claimed in claim 1, wherein the edge portion is entirely removable from the belt pulley.
4. The grinding head as claimed in claim 1, wherein the belt pulley is fixedly attachable to the grinding head casing.
5. The grinding head as claimed in claim 1, wherein the transmission mechanism in which the belt is operable contains only pulleys which are fixed relative to each other.
6. A floor grinding machine comprising: a machine frame, a motor, supported by the machine frame, the grinding head of claim 1, wherein the grinding head is supported by the machine frame and operatively connected to the motor, such that the grinding head is rotatably drivable by the motor.
7. A method of attaching or releasing a belt housed in a grinding head of a floor grinding machine, comprising: releasing a releasably attachable edge portion of a belt pulley, which edge portion extends over more than 50° of a central angle of the belt pulley, and less than 120°, moving or sliding the releasably attachable edge portion radially inward relative to the belt pulley, rotating the belt pulley after moving the releasably attachable edge portion radially inward such that a circumference of the belt pulley is reduced, applying or removing the belt, putting the releasably attachable edge portion back, and attaching the releasably attachable edge portion.
8. The method as claimed in claim 7, wherein the belt pulley is rotated such that the releasably attachable edge portion faces another belt pulley, which the belt runs over, subsequently releasing and moving the releasably attachable edge portion out of contact with the belt, rotating the belt pulley relative the grinding head, such that parts of the belt pulley which surround the releasably attachable edge portion contact the belt, and removing the belt.
9. The method as claimed in claim 7, wherein the belt pulley is rotated, such that edge recesses of the belt pulley, which surround the releasably attachable edge portion, contact the belt responsive to releasing and moving or sliding the releasably attachable edge portion out of contact with the belt, arranging the belt over the pulley and over at least one other belt pulley, rotating the belt pulley relative the grinding head, such that the releasably attachable edge portion faces the other belt pulley, and subsequently putting the releasably attachable edge portion back.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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DETAILED DESCRIPTION
(11)
(12) The grinding head 1 as illustrated herein is formed as a planetary type grinding head, i.e. the grinding head casing is rotatable relative to the machine frame 101, and in turn carries two or more grinding disks, each of which being rotatable relative to the casing.
(13) The grinding head 1 may comprise a casing, which is rotatable inside a hood 103. The casing may enclose the transmission mechanism for achieving the above mentioned rotational movements.
(14) The hood 103 may be arranged to enclose the grinding head 1, such that grinding residues are contained and can be readily collected by e.g. a collection device as will be further described.
(15) The machine 100 may thus further comprise a collection device for collecting grinding residues, such as dust, water and the like. The collection device may comprise a hood connector, such that a space enclosed by the hood is in fluid connection with a dust collector, and optionally a channel, such as a hose or a pipe 104. A hose 104 leading to the dust collector, such as a vacuum cleaner, may be directly connectable to the hood connector, or to the channel.
(16) The machine 100 may further comprise a handle frame 105 extending from an upper rear portion of the machine frame 101. The handle frame 105 may support a handle 106 for a user to grip and/or steer the machine 100, and optionally a user interface 107.
(17) The user interface 107 may comprise an output device, such as a display, which may be a touch screen, for displaying information. The user interface may further comprise one or more input devices, such as a touch screen, buttons, knobs and/or a keyboard for the user to control the machine 100.
(18) The machine 100 may be supported by wheels, such as by a pair of coaxial wheels 108. The wheels may provide part of the support, with additional, or even most, support provided by the grinding head 1.
(19) The wheels may be freely rotatable, whereby the machine 100 may be propelled entirely by being pushed and/or pulled by the user.
(20) As another option, the wheels may be driven by one or more motors. For example, the wheels may be individually drivable, whereby steering of the machine 100 by e.g. radio control may be enabled.
(21) The machine 100 may comprise a control unit, which contains functionality for controlling the machine 100 and/or feeding back information, such as setting a speed of the rotating discs, and reporting a temperature of the grinding discs.
(22)
(23) The grinding head may further comprise an upper casing member 2, comprising an upper cover 21, which may be substantially planar, and a downwardly extending edge portion 22, which may form an edge rim of the lower casing member.
(24) The lower support 31 and the upwardly extending edge portion 32 may be integrated with each other. For example, they may be formed in one piece, such as by casting. Suitable materials may be iron, aluminium, or alloys based on iron or aluminium. Alternatively, the lower support 31 and the upwardly extending edge portion 32 may be integrated with each other by e.g. welding or other permanent fixation.
(25) Similarly, the upper cover 21 and the downwardly extending edge portion 22 may be integrated with each other. They may be formed in one piece, by e.g. casting.
(26) The axially distal portions of the edge portions 22, 32 are joined together forming a hollow grinding head casing.
(27) Referring to
(28) Alternatively, the fastener may comprise a bolt/nut connection, a rivet, a screw and/or a clamp. Alternatively, the joined portion may be permanently fastened by e.g. welding.
(29) As is illustrated in
(30) Moreover, there may be provided radial support surfaces 26, 36, including an radially outwardly facing radial support surface 26 arranged on one of the casing members 3 and a radially inwardly facing radial support surface 36 arranged on the other one of the casing members 2.
(31) There may also be provided at least one bevel 34 on one or both of the edge portions. Such bevel may include an obliquely inwardly facing bevel 34 arranged on one of the casing members 3 and/or an obliquely outwardly facing bevel arranged on the other one of the casing members 2.
(32) These bevels may function as initially guiding surfaces, which may facilitate the axial joining of the casing members 2, 3.
(33) Referring to
(34) The casing encloses a transmission mechanism for causing the grinding head 1 to rotate relative to the machine frame 101, as well as for causing the grinding disks to rotate relative to the grinding head casing 2, 3.
(35) The transmission may comprise a central axle 7, adapted to be connected to the motor 102 and provided with a central belt sheave or belt pulley 71, grinding disc axles 61, 62, 63, 64 associated with a respective grinding disk and each being provided with a respective belt sheave or belt pulley 611, 621, 631, 641. The transmission may further comprise a first belt 51, running over the central belt pulley 71 and over the belt pulleys 611, 621, 631, 641.
(36) In addition, the first belt 51 may run over one or more deflection pulleys, as deemed necessary.
(37) With the axles 7, 61, 62, 63, 64 and the first belt 51 providing for the transmission of rotary movement from the motor 102 to the disk axles 61, 62, 63, 64 to cause the grinding disks to rotate relative to the grinding head casing 2, 3, a secondary transmission may be provided for achieving the rotation of the grinding head 1 relative to the machine frame 101.
(38) This secondary transmission may comprise a secondary belt pulley 612, 632 provided on one or more of the axles 61, 62, 63, 64 and a grinding head belt pulley 8, which is fixed relative to the machine frame 101.
(39)
(40) The casing members 2, 3, may comprise respective seats for receiving the components forming the transmission mechanism. For example, the casing members 2, 3, may comprise seats for axles, bearings or other mounting devices.
(41) In particular, the lower casing member 3 of the grinding head 1 may comprise seats 311, 312, 313, 314, 317 for the axles 61-64 and 7 (axles not shown in
(42) The seats may be formed as recesses or inwardly protruding rims (which may be continuous as illustrated, or intermittent, e.g. crenellated) providing an axial support surface and surrounding supports, such as the surrounding rims shown in
(43) The belt 51 may extend between the central axle 71, the grinding disk pulleys 611, 621, 631, 641 and a belt tensioner pulley 41.
(44) As mentioned, the transmission mechanism may further comprise a grinding head pulley 8, i.e. a pulley that is fixedly connected to the machine frame 101, and a second belt 52, arranged to transfer torque from one of the grinding disk axles to the grinding head pulley 8, thus causing the grinding head 1 to rotate relative to the machine frame 101.
(45) The grinding head 1 may comprise at least two axles 61, 62, extending between the upper and lower casing members 2, 3, as illustrated in
(46) The process of assembling the casing members 2, 3, will be described with reference to
(47) One respective end of the axles 61, 62, may be initially arranged in one of the casing members 2, 3. Typically, most of the transmission mechanism is initially mounted in the upper casing member 2, after which the lower casing member 3 is brought into place and connected to the upper casing member 2.
(48) This initial mounting may include mounting the components in an axially fixed manner relative to this upper casing member 2.
(49) In
(50) The axles 61, 62, may be arranged in a seat of the casing member 2, 3. The seat may be a recess formed in the casing member, such as in the lower support 31 and in the upper cover 21, as described above.
(51) Alternatively, the seats may be formed by a respective guide or rim extending upwardly from the lower support 31 and/or the upper cover 21 so as to surround the axle 61, 62. The guide may present a shape corresponding to an outer shape of the part that is to be received in it, as seen in a plane parallel with the lower support 31.
(52) When the grinding head 1 is assembled through a relative axial movement of the upper and lower casing members 2, 3, towards each other, the respective other end of the axles 61, 62, may engage the other one of the casing members 2, 3 at different relative axial positions of the casing members 2, 3.
(53) As illustrated in
(54) The axles 61, 62, may engage the other casing member at different relative axial positions of the casing members 2, 3. That is, in
(55) To this end, a length of the first axle 61 may differ from a length of the second axle 62, as illustrated in
(56) As another option, or supplement, a distance between the first axle seats 211, 311, may differ from a distance between the second axle seats 212, 312. Also here, the difference in distance may be on the order of 0.5-15 mm, preferably 1-5 mm.
(57) Alternatively, the seats 211, 311, 212, 312, may have different depths, or different rim heights, as illustrated in
(58) Once received in the lower casing member 3, the axles, bearings or other parts contacting the lower casing member 3 may be axially moveable relative to the lower casing member. Hence, heat expansion may be compensated for. Radially, however, the axle, bearing or other part may be fixed with zero or even negative play.
(59) Referring to
(60)
(61) The belt tensioner 4 comprises a pulley 41, which is arranged to engage the first belt 51.
(62) A rotational axis of the pulley is displaceable in a plane perpendicular to the rotational axis of the grinding head 1. In the illustrated example, the pulley 41 is arranged on one or more pulley levers 42 extending from a setting axle 43, about which the rotational axis and the pulley 41 are pivotable.
(63) The setting axle 43 is accessible through an opening 48 in the casing member 3.
(64) Hence, the pulley 41 is displaceable by rotation about the setting axle 43.
(65) A locking device 44, 45, 46, for locking the pulley 41 at an angular position about the setting axle 43 is provided. The locking device 44, 45, 46, may comprise a locking lever 44, which is fixedly connected to the setting axle 43 and a fastener 45 that is arranged to act on the locking lever 44 to prevent the locking lever 44, and thus also the pulley lever 42 from rotating about the setting axle 43.
(66) The locking lever 44 may be integrated with, such as e.g. formed in one piece with, the pulley lever 42. For example, these two components may be formed from a single planar piece of material.
(67) The lever fastener 45 may comprise a bolt and a device 46 providing an anvil, which through a threaded connection may engage the bolt, such that when the bolt is rotated relative to the anvil, the anvil will clamp the locking lever towards the inside of the casing member 3.
(68) The anvil device 46 may be initially connected to the casing member 3 before assembly of the casing members 2, 3. In particular, such connection may provide some play, at least in a direction parallel with the lower support 31.
(69) The locking lever 44 may comprise a slit 441, which may be curved with a bending radius corresponding to a radial distance from the setting axle 43 to the slit 441. The slit 441 may be open at a short end thereof, so as to facilitate assembly.
(70)
(71) As mentioned above, assembly of the grinding head 1 may be performed by initially mounting most components in one of the casing members 2, 3, typically the upper casing member 2, and then, as one of the last steps, mounting the other one (normally the lower casing member 3) of the casing members 2, 3.
(72) Hence, in the illustrated example, the setting axle 43 and the levers 42, 44 are initially mounted in the upper casing member 3 (which here is turned upside down for allowing assembly).
(73) The anvil device 46 is mounted on the inside of the lower casing member 3 and attached by means of an anvil fastener 461, which may be a screw or bolt. The anvil device 46 may be loosely fastened, i.e. there may be some play in a plane perpendicular to the axle 43.
(74) The lever 44 is in a mounting position, which may correspond to an angular position at which the anvil device 46 and the lever 44 may pass each other, as seen in the axial direction.
(75) The lower casing member 3 is then aligned with the upper casing member 2 and moved axially into engagement with the upper casing member 2.
(76) Once engagement between the casing members 2, 3 has been achieved, and optionally these have been connected to each other, as described above, the lever fastener 45 is brought into engagement with the anvil device 46.
(77) By applying a key to the axle portion 47 exposed through the opening 48 in the lower casing member 3, the locking lever 44, and thus the pulley lever 42, may be pivoted anti-clockwise (as seen in
(78) A sealing device, such as an o-ring, may be provided between the axle portion 47 and the opening 48, such that dust and debris is prevented from entering the casing 2, 3.
(79) Preferably, the key applied comprises a torque measuring, indicating or limiting device, such that a predetermined torque may be applied to the setting axle 43.
(80) When the desired angular position has been reached, the lever fastener 45 is further engaged, e.g. tightened, such that the lever 44 is clamped between the anvil device 46 and the lower casing 3.
(81) Referring to
(82) As is recognized from e.g.
(83) Hence, a periphery of the grinding head pulley may be provided with one or more edge recesses 81, i.e. recesses extending from the peripheral edge and radially inwardly to a sufficient extent, such that, when the edge recess 81 is aligned with the pulley axle 61, 62, 63, 64, the pulley axle 61, 62, 63, 64, is free from overlap with the grinding head pulley 8, as illustrated in
(84) The edge recesses 81 may present a radial extent of about 1-20% of a radius of the grinding head pulley 8, preferably 1-10% or 1-5%. The edge recess 81 should preferably have an extent such that it reduces the circumference of the belt pulley 8 by less than 2%, preferably by less than 1%, as compared to the case where the belt pulley 8 was perfectly circular.
(85) Moreover, the edge recess 81 may extend over a central angle of the grinding head pulley 8 corresponding to less than 30°, preferably less than 20° or less than 10°. In preferred embodiments, the angle may be 12°+/−1° or 14°+/−1°.
(86) Referring to
(87) The edge insert 84 may be a removable piece, which may be removed when the edge recess 81 is needed. In the alternative, it may be movably connected to the grinding head pulley 8, e.g. as illustrated in
(88) Referring to
(89) The belt 52 may be a resilient belt, i.e. typically a belt which allows for a deformation when a force is applied to it. Typically, the deformation when the belt 52 is mounted may be on the order 2.0-10%, preferably 2.0-5%, 2.2-10% or 2.2-5%.
(90) As can be seen in
(91) In
(92) To this end, the grinding head pulley 8 is fixedly attached to the machine frame 101. Axles 61, 63 of a pair of the grinding disk belt pulleys 611, 631 are provided with additional belt pulleys 612, 632 for engaging a second belt 52, which thus runs around the grinding head belt pulley 8 and the two additional belt pulleys 612, 632, which are arranged to rotate in the same direction, as illustrated in
(93) In order to facilitate assembly and disassembly of the belt 52, the grinding head belt pulley 8 may be provided with one or more edge recesses 82. The edge recesses 82 should have an extent such that a circumference of the belt pulley 8 is reduced by more than 2%, preferably by more than 5%, as compared to the case where the belt pulley 8 was perfectly circular.
(94) The edge recesses 82 are provided with releasably attachable edge portions 83. Such edge portions 83 may be entirely removable, or merely moveable relative to the grinding head pulley body. In the example illustrated, the removably attachable edge portions 83 are slidable in a direction towards a centre of the grinding head belt pulley 8, and fixable to the grinding head belt pulley body by means of screws or bolts.
(95) Hence, it is possible to release and move the releasably attachable edge portion 83 to facilitate removal and/or attachment of the belt 52.
(96) The releasably attachable edge portion 83 may extend over more than 50°, preferably more than 70° or more than 80° central angle of the belt pulley 8, but preferably over less than 120°. Preferred angles may be 80°+/−2°.
(97) At this point it is easier to remove or position the second belt 52.
(98) After the belt 52 has been positioned (e.g. put back or replaced), the releasably attachable edge portion 83 is put back and attached.
(99) For example, the releasably attachable edge portion 83 may facilitate removal of a belt 52, and in particular a secondary belt, according to the following method.
(100) The belt pulley 8 is initially arranged (e.g. rotated to a position) such that the releasably attachable edge portion 83 faces one of the other belt pulleys 612, 632, which the belt 52 runs over.
(101) At this point, the releasably attachable edge portion 83 is released and moved, e.g. by a sliding movement towards the centre of the grinding head belt pulley 8, as illustrated in
(102) The belt grinding head belt pulley 8 may then be rotated (
(103) At this point, the effective circumference of the grinding head belt pulley 8 has been reduced, and the belt 52 may readily be removed.
(104) It is understood that this operation may be done for one or more releasably attachable edge portions 83.
(105) As another example, the releasably attachable edge portion 83 may facilitate mounting, putting back or replacing a belt 52.
(106) To this end, the belt pulley 612, 632, is initially arranged (e.g. rotated) such that parts of the belt pulley which surround the releasably attachable edge portion 83 are in a position where they would contact the belt 52 (
(107) At this point, the releasably attachable edge portion 83 may be released and moved out of contact with the belt 52. In the alternative, e.g. when initially assembling the grinding head 1, the grinding head belt pulley body may be supplied and mounted without the releasably attachable edge portion 83, and this releasably attachable edge portion 83 may then be supplied during the mounting process.
(108) The belt 52 is then arranged over the grinding head belt pulley 8 and over at least one other belt pulley 612, 632.
(109) The grinding head belt pulley 8 is then rotated (
(110) At this point, the releasably attachable edge portion 83 may be moved back towards its position at the periphery, or initially supplied and thus arranged at its position at the periphery, such that a circular shape of the pulley 8 is restored.
(111) The releasably attachable edge portion 83 is then attached to the grinding head belt pulley body, after which the assembly has been completed (