Mat seal for an electric connector and molding tool for injection molding of a mat seal

Abstract

A mat seal for an electrical connector, including: a front face, a rear face opposite to the front face, and a plurality of passageways each adapted to receive a cable to be inserted through the passageway, at least one cavity in at least one of the front face and the rear face, wherein at least two first passageways of the plurality of passageways open into one of the at least one cavity, and wherein at least one second passageway of the plurality of passageways opening into the front face and the rear face of the mat seal.

Claims

1. A molding tool for injection molding of a mat seal (1) for an electric connector, comprising: a first mold with a first cavity, a second mold with a second cavity, a mold cavity formed by said first cavity and said second cavity for forming the mat seal, and at least one insert with a plurality of receiving chambers, each receiving chamber receives a core reaching into the mold cavity for forming a first passageway through the mat seal, wherein said at least one insert projects into the mold cavity for forming a cavity in a face of the mat seal.

2. The molding tool according to claim 1, wherein at least one pair of inserts is provided, each pair of inserts comprises a first insert arranged in the first mold and a second insert arranged in the second mold, wherein each pair of inserts receives at least one pair of said cores, each pair of said cores comprising one first core received in the first insert and one second core received in the second insert, and wherein the first core and the second core of each pair of cores abut each other within the mold cavity for commonly forming a first passageway of the mat seal.

3. The molding tool according to claim 1, wherein the molding tool further comprises at least one insertless core reaching into the mold cavity for forming a second passageway through the mat seal wherein the insertless core is received in a receiving chamber of the molding tool.

4. The molding tool according to claim 3, wherein the minimal diameter of said cores received in said at least one insert is smaller than the minimal diameter of said at least one insertless core.

5. The molding tool according to claim 3, wherein the molding tool comprises two or more cores received in said at least one insert and two or more insertless cores, and wherein the distance between adjacent cores received in said at least one insert is smaller than the distance between adjacent insertless cores.

6. The molding tool according to claim 1, wherein each of said cores has a projecting portion projecting out of the respective receiving chamber into the mold cavity.

7. The molding tool according to claim 6, wherein the projecting portion of said cores received in said at least one insert have a constriction with a circular cross section having a maximum diameter of 0.75 mm.

8. The molding tool according to claim 6, wherein the projecting portion of said cores received in said at least one insert have a constriction with a circular cross section having a maximum diameter of 0.50 mm.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) A preferred embodiment is described, by way of example, in the following description and the accompanying drawings.

(2) FIG. 1 is a perspective view of a mat seal;

(3) FIG. 2 is a sectional view along the section line II-II according to FIG. 1;

(4) FIG. 3 is a perspective longitudinal sectional view of a molding tool for molding a mat seal;

(5) FIG. 4 is an enlarged view of the molding cavity of the molding tool according to FIG. 3;

(6) FIG. 5 is a perspective view of an insert for a molding tool according to FIG. 3 and

(7) FIG. 6 is a perspective view of a core inserted into the insert according to FIG. 5.

DETAILED DESCRIPTION OF THE INVENTION

(8) FIGS. 1 and 2 show a mat seal in different views and are described together.

(9) The mat seal 1 has a front face 2 and a rear face 3 wherein the front face 2 and the rear face 3 are arranged parallel to each other. The thickness of the mat seal 1 is defined by the distance between the front face 2 and the rear face 3. The mat seal has a circumference with three sealing beads 11. The mat seal 1 is designed for being held between a housing of a connector and a mat seal holder. The front face 2 is intended to be in contact with the housing of the connector and the rear face 3 is intended to be in contact to the mat seal holder. The sealing beads 11 are held in sealing contact to the housing or the mat seal holder.

(10) The mat seal 1 is penetrated by a plurality of first passageways 4 and second passageways 5. The passageways 4, 5 are orientated along respective longitudinal axes L, L wherein all longitudinal axes L, L of all passageways 4, 5 are arranged parallel to each other and perpendicular to the front face 2 and the rear face 3.

(11) In the following, two first passageways 4, 4 are described representing all first passageways 4, 4. The first passageways 4, 4 open into one common cavity 6 in the front face 2 and into one common cavity 7 in the rear face 3. The first passageways 4, 4, hence, have a shorter length in longitudinal direction than the thickness of the mat seal 1. In other words, the distance between the front face 2 and the rear face 3 is bigger than the length of the first passageways 4, 4. The first passageways 4, 4 reach from a ground 8 of the cavity 6 of the front face 2 to a ground 9 of the cavity 7 of the rear face 3.

(12) Further, the cavities 6, 7 do have a greater extend lateral to the longitudinal axes L, L than the first passageways 4, 4. The greatest diameter of the first passageways 4, 4 is smaller than the smallest lateral extension of the cavities 6, 7 perpendicular to the longitudinal axes L, L. Thus, when a terminal with a connected cable is pushed through one of the first passageways 4, 4 neither the terminal nor the cable comes into contact with the mat seal 1 in the region of the cavities 6, 7. Further, the length of the first passageways 4, 4 is less than the thickness of the mat seal 1. Both provides for a reduced friction force which acts from the mat seal 1 to the terminal or the cable.

(13) Compared to this, the second passageways 5 do not open into a cavity but directly into the front face 2 and the rear face 3 so that the friction forces are higher than the friction forces within the first passageways 4. In addition, the minimal diameter of the first passageways 4 is smaller than the minimal diameter of the second passageways 5 so that the second passageways 5 are suitable for bigger cables than the first passageways 4.

(14) FIGS. 3 and 4 depict a molding tool for molding a mat seal according to FIGS. 1 and 2. The molding tool comprises a first mold 12 and a second mold 13. The first mold is a combination of a first mold module 14 and a second mold module 15 together forming a first cavity 16. The second mold 13 forms a second cavity 17. The first cavity 16 and the second cavity 17 together form a mold cavity 18 in the form of the mat seal according to FIGS. 1 and 2. The mat seal 1 is also shown in FIG. 3. In FIG. 4 the mold cavity 18 is shown without mat seal. The first mold 12 and the second mold 13 can be opened and closed. In FIGS. 3 and 4 the molds 12, 13 are shown in the closed position. For opening the molds 12, 13 are moved apart from each other parallel to the longitudinal axes L, L.

(15) The first mold 12 further comprises several first inserts 19, one of which is described representing all first inserts 19. The second mold 13 comprises several second inserts 20, one of which is described representing the other second inserts.

(16) The first insert 19 and the second insert 20 each have an insert head 29, 30, which can also be seen in FIG. 5, showing the first insert 19. The insert heads 29, 30 project into the mold cavity 18 for forming the cavities in the front face 2 and the rear face 3 respectively of the mat seal according to FIGS. 1 and 2.

(17) The first insert 19 has receiving chambers 21 extending along the longitudinal axis L for forming the first passageways 4. The receiving chambers 21 receive first cores 22, one of which is shown in FIG. 3. In the same manner the second insert 20 has receiving chambers 23 receiving second cores 24. The first cores 22 and the second cores 24 each have a projecting portion 31, 32 aligned to the longitudinal axis L and projecting out of their respective receiving chamber 21, 23 for forming the first passageways 4. For forming each of the first passageways for a pair of inserts, i.e. the one first insert 19 and one second insert 20 are provided. Further, a pair of receiving chambers 21, 23 are provided, one receiving chamber 21 in the first insert 19 and one receiving chamber 23 in the second insert 20, wherein the receiving chambers 21, 23 of the pair of receiving chambers are aligned along one longitudinal axis L. The receiving chambers 21, 23 receive cores, i.e. a first core 22 in the receiving chamber 21 of the first insert 19 and a second core 24 in the receiving chamber 23 of the second insert 20. Within the mold cavity 18 the first core 22 and the second core 24 abut each other.

(18) For forming the second passageways 5 the first mold 12, namely the second mold module 15, and the second mold 13 are provided with receiving chambers 25, 27 wherein the receiving chambers 25, 27 are directly provided within the first mold 12 and the second mold 13 respectively without any inserts. The receiving chambers 25, 27 receive cores 26, 28, each having a projecting portion 33, 34 which project out of their respective receiving chamber 25, 27 into the mold cavity 18. A pair of cores 26, 28 are aligned along a longitudinal axis and abut each other within the mold cavity 18 in order to form a second passageway 5 of the mat seal 1.

(19) Especially, as can be seen from FIG. 4, the projecting portions 31, 32 of the cores 22, 24 for forming the first passageway 4 are shorter and project over a smaller distance into the mold cavity 18 as the projecting portions 33, 34 of the cores 26, 28 forming the second passageways 5. The cores 22, 24 for forming the first passageways 4 are supported in a radial direction by the inserts 19, 20 so that these cores 22, 24 have a increased radial stability. Therefore, the cores 22, 24 can have a smaller diameter than the cores 26, 28 for forming the second passageways 5.