Control system for hybrid vehicle
09604632 ยท 2017-03-28
Assignee
Inventors
- Hirotatsu Kitabatake (Susono, JP)
- Yuji Iwase (Mishima, JP)
- Hideaki Komada (Gotenba, JP)
- Yosuke Suzuki (Susono, JP)
- Masafumi Yamamoto (Susono, JP)
Cpc classification
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
Y10S903/93
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60W20/13
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
B60W20/40
PERFORMING OPERATIONS; TRANSPORTING
B60W10/26
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60W20/13
PERFORMING OPERATIONS; TRANSPORTING
B60W10/26
PERFORMING OPERATIONS; TRANSPORTING
B60K6/445
PERFORMING OPERATIONS; TRANSPORTING
B60W20/00
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A vehicle control system is provided to reduce a change in drive force and to start an engine without delay when starting the engine by a motor during running. The control system is applied to a hybrid vehicle having an internal combustion engine and two motors supplied electric power from a battery. The control system comprises a determination means that determines a fact that a state of charge of the battery is lower than a first threshold, during propelling the vehicle by the two motors by supplying the electric power from the battery while stopping the engine (at step S2); and a drive force restriction means that restricts a total drive force of said two motors for propelling the vehicle to an allowable limit which is lower than a theoretical maximum drive force of said two motors, given that the state of charge of the battery is lower than a first threshold (at step S3).
Claims
1. A control system for a hybrid vehicle having an internal combustion engine and two motors to which electric power is supplied from a battery, that is configured to select a drive mode from a mode where the vehicle is powered by the engine, and a mode where the vehicle is powered by at least one of the motors while stopping the engine, comprising: determination means that determines whether a state of charge of the battery is lower than a first threshold during propulsion of the vehicle by the two motors by supplying the electric power from the battery while stopping the engine; and drive force restriction means that restricts a total drive force of said two motors for propelling the vehicle to an allowable limit which is lower than a theoretical maximum drive force of said two motors when the state of charge of the battery is lower than the first threshold.
2. The control system for a hybrid vehicle as claimed in claim 1, wherein the drive force restriction means alters the allowable limit of the drive force to be lower than a theoretical maximum drive force of one of the motors.
3. The control system for a hybrid vehicle as claimed in claim 1, wherein the drive force restriction means lowers the allowable limit of drive force in accordance with a reduction in the state of charge of the battery.
4. The control system for a hybrid vehicle as claimed in claim 3, wherein the drive force restriction means lowers the allowable limit of drive force, with an increment of vehicle speed, to be lower than that of a case in which the vehicle speed is low.
5. The control system for a hybrid vehicle as claimed in claim 1, wherein the first threshold is set to be higher value than a second threshold for determining start-up of the engine and is altered depending on a detection value representing a running condition of the vehicle.
6. The control system for a hybrid vehicle as claimed in claim 5, further comprising: a transaxle that holds the motors and delivers the power of the engine toward drive wheels; and a controller that controls the motors, wherein the detection value includes at least one of a temperature of the motor, a temperature of the controller, a temperature of the transaxle estimated from the temperatures of the motor and the controller, and a vehicle speed.
7. The control system for a hybrid vehicle as claimed in claim 6, wherein the first threshold is increased, if any of the temperatures of the motor, the controller, the transaxle estimated from the temperatures of the motor and the controller is high, to be higher than that of a case in which any of those temperatures is low.
8. The control system for a hybrid vehicle as claimed in claim 6, wherein the first threshold is increased, with an increment of the vehicle speed, to be higher than that of a case in which the vehicle speed is low.
9. The control system for a hybrid vehicle as claimed in claim 6, wherein the drive force restriction means lowers the allowable limit of drive force, if any of the temperatures of the motor, the controller, the transaxle estimated from the temperatures of the motor and the controller is high, to be lower than that of a case in which any of those temperatures is low.
10. A control system for a hybrid vehicle having an internal combustion engine and two motors to which electric power is supplied from a battery, that is configured to select a drive mode from a mode where the vehicle is powered by the engine, and a mode where the vehicle is powered by at least one of the motors while stopping the engine, comprising: an electronic control unit (ECU) configured to: determine whether a state of charge of the battery is lower than a first threshold during propulsion of the vehicle by the two motors by supplying the electric power from the battery while stopping the engine; and restrict a total drive force of said two motors for propelling the vehicle to an allowable limit which is lower than a theoretical maximum drive force of said two motors when the state of charge of the battery is lower than the first threshold.
11. The control system for a hybrid vehicle as claimed in claim 10, wherein the ECU is configured to alter the allowable limit of the drive force to be lower than a theoretical maximum drive force of one of the motors.
12. The control system for a hybrid vehicle as claimed in claim 10, wherein the ECU is configured to lower the allowable limit of drive force in accordance with a reduction in the state of charge of the battery.
13. The control system for a hybrid vehicle as claimed in claim 12, wherein the ECU is configured to lower the allowable limit of drive force, with an increment of vehicle speed, to be lower than that of a case in which the vehicle speed is low.
14. The control system for a hybrid vehicle as claimed in claim 10, wherein the first threshold is set to be higher value than a second threshold for determining start-up of the engine and is altered depending on a detection value representing a running condition of the vehicle.
15. The control system for a hybrid vehicle as claimed in claim 14, further comprising: a transaxle that holds the motors and delivers the power of the engine toward drive wheels; and a controller configured to control the motors, wherein the detection value includes at least one of a temperature of the motor, a temperature of the controller, a temperature of the transaxle estimated from the temperatures of the motor and the controller, and a vehicle speed.
16. The control system for a hybrid vehicle as claimed in claim 15, wherein the first threshold is increased, if any of the temperatures of the motor, the controller, the transaxle estimated from the temperatures of the motor and the controller is high, to be higher than that of a case in which any of those temperatures is low.
17. The control system for a hybrid vehicle as claimed in claim 15, wherein the first threshold is increased, with an increment of the vehicle speed, to be higher than that of a case in which the vehicle speed is low.
18. The control system for a hybrid vehicle as claimed in claim 15, wherein the ECU is configured to lower the allowable limit of drive force, if any of the temperatures of the motor, the controller, the transaxle estimated from the temperatures of the motor and the controller is high, to be lower than that of a case in which any of those temperatures is low.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
(11) Preferred examples of the control system according to the present invention will now be explained with reference to the accompanying drawings. The control system of the present invention is configured to shift a drive mode between EV (i.e., Electric Vehicle) mode where the hybrid vehicle is powered only by an electric motor and HV (i.e., Hybrid Vehicle) mode where the hybrid vehicle is powered by both electric motor and internal combustion engine. Specifically, the control system of the present invention is configured to start the engine when shifting the drive mode from the EV mode to the HV mode, and to restrict allowable output powers of the motors for propelling the vehicle for the preparation of shifting the drive mode from EV mode to HV mode when the engine is expected to be stared. Thus, the control system of the present invention is applied to a hybrid vehicle comprised of an internal combustion engine and a motor serving as prime movers. In the following explanation, a running state where the vehicle is propelled under the EV mode will be called the EV running, and a running state where the vehicle is propelled under the HV mode will be called the HV running. Hereinafter, preferred examples of the present invention will be explained with reference to the accompanying drawings.
(12) First of all, a structure of the hybrid vehicle to which the control system according to the preferred example is applied will be explained hereinafter. Referring now to
(13) A power distribution device 4 is disposed on the power transmission route between the engine 1 and the drive wheels to distribute power of the engine 1. According to the example shown in
(14) Specifically, a rotary shaft 5 integrated with a crank shaft of the engine 1 is connected to the carrier Cr to be rotated integrally therewith by the power of the engine 1. In order to selectively stop rotation of the rotary shaft 5 and the carrier Cr, a brake B as an engagement element is disposed on the power transmission route between the engine 1 and the power distribution device 4. That is, the brake B is brought into disengagement to enable torque transmission between the engine 1 and the power distribution device 4, and brought into engagement to inhibit torque transmission therebetween.
(15) Any kind of dog clutch, friction clutch etc. adapted to selectively allow and stop rotation of the rotary shaft 5 may be used as the brake B. In the example shown in
(16) An output gear 9 serving as an output member is connected to the ring gear Rg of the power distribution device 4 to be rotated integrally therewith while being meshed with a counter driven gear 11 fitted onto a counter shaft 12. A counter drive gear 13 is also fitted onto the counter shaft 12 while being meshed with a ring gear 14 of a differential 15. Thus, the counter driven gear 11, counter shaft 12 and the counter drive gear 13 forms a counter gear pair 10, and the output gear 9 is also connected to the differential 15 through the counter gear pair 10. That is, the drive force is delivered to the drive wheels from the differential 15 through an axle shaft 16.
(17) The sun gear Sn of the power distribution device 4 is connected to the first motor/generator 2. Specifically, a rotor of the first motor/generator 2 is integrated with a rotary shaft serving as an output shaft, and the rotary shaft is also connected to the sun gear Sn of the power distribution device 4 to be rotated integrally therewith.
(18) Although not especially illustrated, the hybrid vehicle is provided with a battery storing electric power to be supplied to the motor/generators 2 and 3 and an inverter arranged therebetween. An apparatus such as the battery and the converter for controlling the motor/generators 2 and 3 serves as the controller of the present invention. The electric powers regenerated by the motor/generators 2 and 3 are stored into the battery via the inverter. In addition, the motor/generators 2 and 3 are built in a transaxle.
(19) The hybrid vehicle is further provided with an electronic control unit (to be abbreviated ECU hereinafter) that is configured to control the power units and the engagement elements. The ECU is a microcomputer comprised of a processing unit, a memory unit and an input-output interface.
(20) For example, detection signals of speeds of the engine 1 and the motor/generators 2 and 3, a state of charge (to be abbreviated as SOC hereinafter) of the battery, a vehicle speed, an acceleration, a depression of an accelerator pedal, a depression of a brake pedal, a rotational speed of the axle shaft 16, a rotational speed of the drive wheel etc. are sent to the ECU. In addition, various kinds of control programs and data are preinstalled in the memory unit of the ECU. Based on those incident signals and the preinstalled data, the ECU sends a command signals to the engine 1, the motor/generators 2 and 3, the brake B and so on.
(21) Further, detection values of the running condition of the vehicle such as a vehicle speed, an SOC, temperatures of the motor/generators 2 and 3, a temperature of the inverter, a temperature of the battery, a temperature of the controller, a drive force, a drive demand, and changes in a vehicle speed, an SOC, a temperature etc. are saved in the memory unit of the ECU. Here, the temperature of the controller may be estimated from the temperature of the battery or the inverter. Optionally, a map used to shift the drive mode may be also preinstalled in the memory unit.
(22) Referring now to
(23) The control system of the present invention is configured to establish at least two kinds of drive modes. For example, the drive mode can be selected from the EV mode where the vehicle is powered by one of the motor/generators 2 and 3 while stopping the engine 1, and the HV mode where the vehicle is powered by both of the engine 1 and the second motor/generator 2. In addition, an engagement state of the brake B as the engagement element is altered depending on the drive mode. Hereinafter, the drive modes will be explained in more detail.
(24) First of all, the EV mode of the hybrid vehicle to be achieved by the control system will be explained in more detail. Under the EV mode, the vehicle is powered by both first and second motor/generators 2 and 3. That is, the vehicle is propelled by the torques of the first motor/generator 2 and the second motor/generator 3 while stopping the engine 1. Specifically, the EV mode is established by bringing the brake B into engagement while rotating the first motor/generator 2 in the backward direction and rotating the second motor/generator 3 in the forward direction. Here, it is to be noted that the definition of the forward direction is a same direction as the rotational direction of the engine 1, and the definition of the backward direction is an opposite direction to the rotational direction of the engine 1. A nomographic diagram of the EV mode is shown in
(25) Under the situation indicated in
(26) In turn, the HV mode where the engine 1 is operated to serve as the prime mover will be explained. Under the HV mode, power of the engine 1 is distributed through the power distribution device 4 to rotate the first motor/generator 2 to generate power and to rotate the drive wheels. When the drive mode is shifted from the EV mode to the HV mode, the engine 1 is started by the first motor/generator 2. A nomographic diagram of the HV mode is shown in
(27) Here will be explained a torque amplification in the HV mode with reference to the nomographic diagram. When the torque of the first motor/generator 2 is applied to the sun gear Sn in the direction opposite to the rotational direction of the torque acting on the carrier Cr, torque of the engine 1 is applied to the ring gear Rg while being multiplied. Consequently, the first motor/generator 2 serves as a generator while applying a reaction torque to the sun gear Sn, and resultant electric power is used to rotate the second motor/generator 3 in the forward direction as a motor. As a result, the torque of the engine 1 is partially delivered from the carrier Cr to the ring gear Rg, and the remaining torque is once converted into electric energy and outputted from the counter gear pair 10 while being converted into mechanical torque again. Under the HV mode, therefore, the engine speed can be controlled arbitrarily by the first motor/generator 2 in a fuel efficient manner so that fuel economy of the vehicle can be improved. As described, the engine 1 is stopped under the EV mode and operated under the HV mode. That is, in case of shifting the drive mode from the EV mode to the HV mode, the engine 1 has to be started during the shifting operation. According to the preferred example, therefore, the drive mode is basically shifted responsive to changes in the SOC.
(28) Here will be explained a threshold used for the shifting operation between the HV mode and the EV mode. According to the preferred example, a first threshold and a second threshold are employed. Specifically, the first threshold is a criterion for determining start-up of the engine 1 to shift the drive mode from the EV mode to the HV mode. On the other hand, the second threshold is a criterion for predicting start-up of the engine 1 and to restrict a drive force to the allowable limit. Specifically, as shown in
(29) As described,
(30) Next, the control for shifting the drive mode will be explained with reference to
(31) By contrast, if the vehicle is propelled under the EV mode so that the answer of step S1 is YES, then it is determined whether or not conditions to restrict the total drive force of the first and second motor/generators 2 and 3. According to the example shown in
(32) If the SOC is lower than the threshold value A.sub.1 so that the answer of step S2 is YES, the total drive force of the motor/generators 2 and 3 is restricted while altering the allowable limit of the drive force with a change in the SOC (at step S3). Specifically, the total drive force of motor/generators 2 and 3 is restricted to the allowable limit that is lower than the maximum drive force F.sub.1, and the allowable limit is altered in accordance with a change in the SOC. Thus, as shown in
(33) A process of lowering the allowable limit of the drive force depending on the running condition will be explained with reference to
(34) Thus, as shown in
(35) In the foregoing examples, the SOC is thus employed as a parameter to shift the drive mode between the EV mode and the HV mode. However, the electric power is also consumed by electric equipment such as an air conditioner, headlights etc., other parameters may also be employed to determine the shifting of the drive mode instead of the SOC. For example, a vehicle speed and a temperature may also be used as the parameter to shift the drive mode instead of the SOC, and according to the below-explained another examples, the allowable limit of the drive force is altered based on a change in the vehicle speed or the temperature in addition to a change in the SOC.
(36) Control examples using the vehicle speed and the temperature as parameters will be explained with reference to
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(38) Next, modified examples of structures of the hybrid vehicles to which the control system of the present invention is applied will be explained with reference to
(39) In turn,
(40) As the foregoing examples, according to the example shown in
(41) Here will be explained a relation between the foregoing examples and the present invention. The functional means of the ECU for carrying out the control of step S2 in
(42) While the control system for hybrid vehicles has been described in reference to the illustrated embodiment, the present invention can be further modified within the spirit of the disclosure.
(43) For example, the EV mode and the HV mode may be split into a plurality of modes. Specifically, the HV mode may be adapted for a low-speed and high-load condition, or for an overdriving condition where the speed ratio is smaller than 1.
(44) In addition to say, while in the foregoing example, a comparison result of the parameters with the thresholds has been expressed as higher and lower, those expressions such as the vehicle speed is higher than the threshold, the temperature is higher than the threshold, the SOC is higher than the threshold etc. will not literally limit the scope of the invention. Also, definition of the state of charge that has been abbreviated as SOC includes not only a remaining electric power in the battery but also other parameters such as a charging rate, an allowable output etc. of the battery.