Mesa structure diode with approximately plane contact surface
09608037 · 2017-03-28
Assignee
Inventors
Cpc classification
H10F39/107
ELECTRICITY
H10H20/8316
ELECTRICITY
H10H20/857
ELECTRICITY
H10H29/142
ELECTRICITY
H10H20/812
ELECTRICITY
H10H29/10
ELECTRICITY
H10H20/8314
ELECTRICITY
H10F71/00
ELECTRICITY
H10H20/819
ELECTRICITY
H10F39/103
ELECTRICITY
International classification
H01L27/15
ELECTRICITY
H01L31/18
ELECTRICITY
H01L33/00
ELECTRICITY
H01L33/06
ELECTRICITY
Abstract
There is provided an electronic device including at least two diodes each having a mesa structure, including: a first and a second doped semiconductor portion forming a p-n junction, such that a first part of the second doped semiconductor portion located between a second part of the second doped semiconductor portion and the first doped semiconductor portion forms an offset from the second part; a first electrode electrically connected to the first portion, and a second electrode electrically connected to the second portion at an upper face of the second part; and dielectric portions covering side faces of the first portion, the second portion, and the first electrode, wherein upper faces of the first electrode, the second electrode, and the dielectric portions form an approximately plane continuous surface.
Claims
1. An electronic device comprising at least two diodes, each diode having a mesa structure, comprising: a first and a second doped semiconductor portion forming a p-n junction, such that a first part of the second doped semiconductor portion located between a second part of the second doped semiconductor portion and the first doped semiconductor portion forms an offset from the second part of the second doped semiconductor portion; a first electrode electrically connected to the first doped semiconductor portion, and a second electrode electrically connected to the second doped semiconductor portion at an upper face of the second part of the second doped semiconductor portion; and dielectric portions covering side faces of the first doped semiconductor portion, the second doped semiconductor portion, and the first electrode such that dielectric portions at sides of the mesa structure of said diode that do not form an offset are continuous along an entire height of the mesa structure, wherein upper faces of the first electrode, the second electrode, and the dielectric portions form an approximately plane continuous surface, wherein the at least two diodes are electrically connected in series such that the first electrode of one of the at least two diodes is electrically connected to the second electrode of the other of the two diodes, and wherein the second electrode of said other of the at least two diodes is in contact with one of the dielectric portions of said one of the at least two diodes covering one of the sides of the mesa structure that does not form the offset.
2. The electronic device according to claim 1, wherein the first electrode, the first doped semiconductor portion, the first part of the second doped semiconductor portion, and the second part of the second doped semiconductor portion of said each diode each have a section in a plane parallel to an interface between the first and the second parts of the second doped semiconductor portion, with a rectangular shape.
3. The electronic device according to claim 2, wherein for said each diode, a dimension of one side of the section of the second part of the second doped semiconductor portion is greater than a dimension of the section of the first part of the second doped semiconductor portion parallel to said side of the section of the second part of the second doped semiconductor portion.
4. The electronic device according to claim 1, wherein said each diode is a photodiode or a LED.
5. The electronic device according to claim 4, wherein the photodiode comprises at least one portion of intrinsic semiconductor arranged between the first and second doped semiconductor portions such that side faces of the intrinsic semiconductor portion are covered by the dielectric portions, or wherein the LED comprises at least one active emission zone with at least one quantum well arranged between the first and the second doped semiconductor portions and such that side faces of the active emission zone are covered by the dielectric portions.
6. The electronic device according to claim 1, wherein the upper faces of the first electrodes, the second electrodes, and the dielectric portions of said diodes together form the approximately plane continuous surface.
7. The electronic device according to claim 1, further comprising a diode connection structure located on the upper faces of the first electrodes, the second electrodes, and the dielectric portions, the connection structure comprising at least electrically conducting elements electrically connected to the first and/or second electrodes of the diodes and electrically insulated from each other by dielectric elements.
8. The electronic device according to claim 7, wherein an upper face of the connection structure forms a plane continuous surface.
9. The electronic device according to claim 7, wherein at least some of the diodes are electrically connected to each other in series by at least some of the electrically conducting elements of the connection structure, each of said electrically conducting elements electrically connecting a second electrode of one of said diodes to a first electrode of the other of said diodes.
10. The electronic device according to claim 7, wherein each electrically conducting element in the connection structure forms a connection pad electrically connected to a single electrode of one of the diodes, the electronic device further comprising a substrate hybridized onto the connection structure and comprising means capable of forming electrical connections between the electrically conducting elements of the connection structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) This invention will be better understood after reading the description of example embodiments given purely for guidance and that is in no way limitative with reference to the appended drawings in which:
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(6) Identical, similar or equivalent parts of the different figures described below have the same numeric references in order to make it easier to compare the different figures.
(7) The different parts shown in the figures are not necessarily at a uniform scale, to make the figures more easily readable.
(8) The different possibilities (variants and embodiments) must be understood as not being exclusive of each other and they can be combined with each other.
DETAILED PRESENTATION OF PARTICULAR EMBODIMENTS
(9) Refer firstly to
(10) The microelectronic device 100 comprises a substrate 104, for example made of sapphire, that acts as a support for the deposition or growth of the layers intended for making diodes 102. In the first embodiment disclosed herein, the diodes 102 are arranged adjacent to each other forming a diode matrix 102, in other words with diodes with a uniform spacing between each other. As a variant, the diodes 102 may be made adjacent to each other without forming a diode matrix, without uniform spacing between them.
(11) Each of the diodes 102 comprises an active emission zone 106. The active emission zones 106 are made from one or several emission layers, for example five layers, each forming a quantum well, for example comprising InGaN, and each being located between two barrier layers, for example comprising GaN. All layers of active emission zones 106, in other words the emission layer(s) and barrier layers comprise intrinsic semiconducting materials, in other words not intentionally doped (concentration of residual donors n.sub.nid for example equal to about 10.sup.17 donors/cm.sup.3, or between about 10.sup.15 and 10.sup.18 donors/cm.sup.3). The thickness of the emission layer or of each emission layer may for example be equal to about 3 nm and more generally between about 0.5 nm and 10 nm and the thickness of each barrier layer may for example be between 1 nm and 25 nm.
(12) The active emission zone 106 of each diode 102 is arranged between a first p-doped semiconductor portion 108 and a second n-doped semiconductor portion 110, the two doped semiconductor portions 108 and 110 forming the p-n junction of the diode 102. The semiconductor of portions 108 and 110 may for example be GaN. The first portion 108 is p-doped with a concentration of acceptors between for example about 10.sup.17 and 510.sup.19 acceptors/cm.sup.3, and for example equal to about 510.sup.18 acceptors/cm.sup.3. The second portion 110 is n-doped with a concentration of donors between for example about 10.sup.17 and 510.sup.19 donors/cm.sup.3, and for example equal to about 110.sup.19 donors/cm.sup.3. The two portions 108 and 110 may each be between about 20 nm and 10 m thick.
(13) In one variant embodiment, an electron blocking layer (not visible in
(14) Materials other than those mentioned above can be used to make the diodes 102.
(15) Each diode 102 also comprises a first electrode 114 comprising an electrically conducting material and located on the first portion of p-doped semiconductor 108 and electrically connected to it, in this case forming an anode of the diode 102.
(16) The diodes 102 are for example made by etching a stack formed from different layers of materials described above and forming mesa structures of the diodes 102, in other words stacks in the form of islands. Each mesa structure comprises an upper part 116 formed from portions 114, 108 and 106 and a first part 117 of the second doped semiconductor portion 110, and a lower part 118 composed of a second part 119 of the second doped semiconductor portion 110 and a part 121 of the buffer layer. The upper parts 116 and the lower parts 118 of the mesa structures may each have a rectangular section in a plane parallel to the (X,Y) plane shown in
(17) Furthermore, the width of the lower part 118, in other words the dimension of the section of the lower part 118 along the X-axis shown in
(18) Thus, on one side of the mesa structure of each diode 102, a portion 120 of the second part 119 of the second doped semiconductor portion 110 is not covered by the first part 117 of the second doped semiconductor portion 110. An upper face 126 of the second part 119 of the second doped semiconductor portion 110 is therefore electrically accessible.
(19) Each diode 102 also comprises dielectric portions 122 covering the side faces of the mesa structures, in other words the side faces of the first electrodes 114, the first portions of doped semiconductor 108, active emission zones 106, second portions of doped semiconductor 110 and portions 121 of the buffer layer 112. On the sides of the mesa structure that have no offset, the dielectric portions 112 that cover the side faces of the structure are continuous along the entire height of the mesa structure, from the upper face of the substrate 104 as far as the upper face of the first electrode 114. On the other hand, on the side of the mesa structure on which there is an offset, a first part 122a of the dielectric portion 122 covers the side faces of the upper part 116, and a second part 122b of the dielectric portion 122 also covers the side faces of the lower part 118, these two parts 122a and 122b of the dielectric portion 122 being discontinuous with each other. The dielectric portions 122 electrically insulate and passivate the side faces of the junctions of diodes 102.
(20) The thickness of the first part 122a of the dielectric portion 122 (that corresponds to the dimension along the X-axis shown in
(21) The dimensions of the sides of the mesa structure may be between about 500 nm and 1 mm, or between 500 nm and several millimeters depending on the target applications, these dimensions concerning the upper part 116 and the lower part 118 of the mesa structure (with a difference of at least 1% between the two parts 116 and 118). For applications making use of high power diodes (for example LED bulbs to form car headlights), the dimensions of the diodes 102 will be greater than for applications making use of lower power diodes 102.
(22) The space between two diodes 102 is filled with an electrically conducting material forming the second electrodes 128 between the diodes 102. Each of the second electrodes 128 is supported on the substrate 104 and is electrically in contact with the upper face 126 of the second part 119 of the second n-doped portion 110 of one of the diodes 102. Thus, each of the second electrodes 128 is electrically connected to a second portion of doped semiconductor 110 of one of the diodes 102 and in this case forms a cathode of this diode 102.
(23) The width of a second electrode 128, in other words the dimension of the second electrode 128 between two mesa structures of diodes 102 (dimension parallel to the X-axis shown in
(24) Each of the second electrodes 128 has a section in the (X,Y) plane with a shape similar to the section of patterns etched in the stack of layers. Thus, each of the second electrodes 128 comprises a section in the (X,Y) plane for which the dimensions parallel to the X-axis at the part of the second electrode 128 in contact with the first part 122a of the dielectric portion 122b are less than the dimensions of the part of the second electrode 128 in contact with the second part 122b of the dielectric portion 122.
(25) Due to the vertical dielectric portions 122, the second electrodes 128 are electrically well insulated from the first electrodes 114, the first semiconductor portions 108 and active emission zones 106. The thickness of the dielectric portions 122 is chosen particularly as a function of the dielectric constant of the material forming these dielectric portions 122 and may be chosen such that leakage current in each of the diodes 102 in these portions 122 is acceptable, for example less than about 1% of the nominal current passing through the diode 102 when a potential difference is applied to them (between the cathode and the anode surrounding each of these portions 122), for example of the order of 4V. The minimum thickness of the dielectric portions 122 is for example between about 3 nm and 5 nm, or between 3 nm and 4 nm, depending on the material used to make the dielectric portions 122.
(26) Considering the mesa structures formed by the diodes 102 and the geometry of the second electrodes 128, the upper faces of the first electrodes 114, the dielectric portions 122 and the second electrodes 128 together form an approximately plane surface 130, in other words they are all located in approximately the same plane. Since the planarization step of the material of the second electrodes 128 used for manufacturing the device 100 (step described below with relation to the manufacturing process), the upper faces of the first electrodes 114 and the upper faces of the second electrodes 128 may have recesses with depths (relative to the upper face of the dielectric portions 122) between about 5 nm and 150 nm. However, these recesses have the advantage that they guarantee electrical insulation between the electrodes 114 and 128 made by the dielectric portions 122.
(27) The device 100 also comprises a connection structure 132 forming electrical connections for the diodes 102, on the surface 130. In the first embodiment shown in
(28) In this first embodiment, the electrically conducting elements 136 and 138 are not electrically connected to each other, the anode and the cathode of each of the diodes 102 being accessible independently of each other through electrically conducting elements 136 and 138. The diodes 102 can thus form a generic diode matrix from which any type of electrical connection of the diodes 102 is possible. Furthermore, an upper surface 140 of the connection structure 132 is plane and therefore can be hybridized directly with another element, for example a substrate comprising a driver for controlling and for appropriate addressing of diodes 102 so that electrical connections (putting in series, in parallel, etc.) of the diodes 102 can be managed, for example so as to follow the power supply voltage of the device 100.
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(30) In the first embodiment described herein, the electronic device 100 is a lighting device with LEDs, the diodes 102 corresponding to LEDs. As a variant, the electronic device 100 may comprise diodes 102 corresponding to photo-receiving diodes or photodiodes. In this case, the element reference 106 of each diode 102 placed between semiconducting portions 108 and 110 that are p-doped and n-doped respectively may correspond to an intrinsic semiconductor portion. Furthermore in this variant, the anodes 114 and the cathodes 128 of diodes 102 cannot be used to output a power supply current to the diodes 102 but are used to recover currents photo-generated by the diodes 102.
(31) According to another variant, regardless of whether the diodes 102 are used as LEDs or photodiodes, the mesa structures of the diodes 102 do not necessarily comprise any emission zones 106 or intrinsic semiconductor portions, and the first p-doped semiconductor portions 108 are then placed directly on the second n-doped semiconducting portions 110. The other elements of such an electronic device are similar to the elements of the electronic device 100 described above.
(32) In the first embodiment described above, the mesa structures of diodes 102 comprise rectangular-shaped sections. As a variant, the diodes 102 may be made by forming mesa structures with a section with a shape other than rectangular, for example it may be circular, triangular, etc. In all cases, a recess is formed at an interface between two parts of the second doped portion 110 in order to form an electrical access to this second doped semiconductor portion 110 for the second electrode 128.
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(34) As in the first embodiment, the device 100 comprises the substrate 104 on which the mesa structure diodes 102 are formed comprising electrodes 114 and 128 and dielectric portions 122. The device 100 also comprises the connection structure 132. On the other hand, the electrically conducting elements of this connection structure 132 are different from those described above in the first embodiment. Each of the electrically conducting elements 150 of this connection structure 132 connects the cathode 128 of a first diode 102 to the anode 114 of a second diode 102 adjacent to the first. Thus, each electrical connection element 150 forms an electrical connection connecting two adjacent diodes in series.
(35) The connection structure 132 also comprises two other electrically conducting elements 152 (only one of which is shown in
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(37) The device 100 comprises three LEDs 102a, 102b and 102c electrically connected to each other in series, and three other LEDs 102d, 102e and 102f electrically connected to each other in series and arranged head-foot to the three LEDs 102a, 102b and 102c. The cathode of LED 102a that is electrically connected to the anode of LED 102b is also electrically connected to the anode of LED 102d and to the cathode of LED 102e. The cathode of LED 102b that is electrically connected to the anode of LED 102c is also electrically connected to the anode of LED 102e and to the cathode of LED 102f. Furthermore, the cathode of LED 102c is electrically connected to the anode of LED 102f, and the anode of LED 102a is electrically connected to the cathode of LED 102d. The device 100 is electrically powered by applying a power supply voltage between two terminals, one being electrically connected to the cathode of LED 102c (and therefore also to the anode of LED 102f) and the other being electrically connected to the anode of LED 102a (and therefore also to the cathode of LED 102d).
(38) Since the LEDs are connected in series three by three between the two power supply terminals of the device 100, the operating voltage of the device 100 is about 9V (the operating voltage of each LED being about 3V). Furthermore, since the LEDs 102a, 102b and 102c are arranged head-foot relative to LEDs 102d, 102e and 102f, the device 100 is adapted to be electrically powered by an alternating voltage.
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(40)
(41) In the example described in
(42) As a variant, the device 100 in
(43) According to another variant, it is also possible that the device 100 comprises one or several other LEDs in order to make the six LEDs 102a-102f redundant. Thus, the device 100 could comprise three other LEDs 102 connected to each other in series, this set of three LEDs being connected in parallel to the three LEDs 102a to 102c to make the three LEDs 102a-102c redundant. A similar redundancy can be achieved for the three LEDs 102d to 102f with three other LEDs.
(44) A method for making the device 100 is disclosed with reference to
(45) A stack of the different layers that will form elements 112, 110, 106, 108 and 114 of the diodes 102 is firstly made on the substrate 104. A hard stencil 156 is also made at the top of this stack of layers. The pattern for this hard stencil 156 corresponds to the pattern for the mesa structures of diodes 102 that will be made by etching in the stack of layers (
(46) As shown in
(47) Any remaining portions of the hard stencil 156 are then eliminated, and the dielectric portions 122 are then made on the side faces of the mesa structures previously etched in the stack of layers (
(48) As shown in
(49) A chemical mechanical planarization is then applied stopping at the upper faces of the dielectric portions 122 in order to eliminate parts of the electrically conducting material 158 covering the mesa structures. The remaining electrically conducting material forms the second electrodes 128, in other words the cathodes of the diodes 102 (
(50) As shown in
(51) Another solid plate deposition of at least one electrically conducting material 160 is made (
(52) Chemical mechanical planarization is then done stopping on the dielectric elements 134, thus defining electrically conducting elements 150 connected to the anodes and to the cathodes of the diodes 102, and electrically conducting elements 152 forming contact pads of the connection structure 132. In the example in
(53) As shown in