Differential emergency/park electric brake system
09604720 ยท 2017-03-28
Assignee
Inventors
Cpc classification
B60T7/105
PERFORMING OPERATIONS; TRANSPORTING
B60T7/085
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60T8/17
PERFORMING OPERATIONS; TRANSPORTING
B64C25/48
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A system, apparatus and method provide emergency differential braking for effecting braked steering of an aircraft. A brake input device is provided that not only allows for emergency and parking brake functions, but also enables differential braking. The brake input device (e.g., a parking and/or emergency brake lever, pedal, handle, etc.) can be used in a brake system including a brake system control unit (BSCU), one or more electro-mechanical actuator controllers (EMACs) and a brake assembly including one or more electrical actuators. Each EMAC is electrically coupled to one or more of the actuators so as to provide electrical power for driving the actuators. Each EMAC is also communicatively coupled to the BSCU so as to receive braking data therefrom. In an emergency, the input device sends braking signals directly to the brake actuators.
Claims
1. An emergency brake input device for providing emergency braking signals to at least two brake assemblies, the device comprising: an input member movable in a first direction corresponding to a braking magnitude and movable in a second direction corresponding to a relative distribution of the braking magnitude between first and second brake signals for the control of the at least two brake assemblies, wherein the input member is mounted on a base plate; whereby the first and second brake signals can be modulated during emergency braking so as to apply differential braking to separate wheels of an aircraft wherein the input member is pivotable about a first point located on the input member and proximate a proximal end of the base plate in a first plane to indicate braking magnitude and rotatable about a differential pivot point located on the input member and proximate a distal end of the base plate in a second plane to indicate relative distribution of the braking magnitude, wherein the differential pivot point is displaced from the first point along a length of the input member, wherein a first rotary motion sensor and a second rotary motion sensor generate a brake signal, wherein the input member comprises a handle and a lock/release button, wherein the first point is located at a first end of the handle and the lock/release button is located at a second end of the handle, wherein the lock/release button is operable to lock the handle in a brake applied position and to release the handle from the brake applied position.
2. An emergency brake input device as set forth in claim 1, wherein the brake signal is an electric signal.
3. The emergency brake input device as set forth in claim 1, wherein the lock/release button is a parking brake lock for locking the input member in a parking brake position.
4. The emergency brake input device as set forth in claim 1, wherein the brake applied position corresponds to a maximum magnitude of braking.
5. The emergency brake input device as set forth in claim 4, further comprising a parking brake sensor for sensing when the input device is in a parking brake mode and for generating a signal in response thereto.
6. An aircraft braking system comprising at least one brake assembly for braking a wheel of an aircraft, the braking assembly including at least one actuator for effecting a braking action in response to a braking signal provided thereto, and the brake input device as set forth in claim 1 for providing the braking signal to the brake actuator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(18) The principles of the invention will now be described with reference to the drawings. Because the invention was conceived and developed for use in an aircraft braking system, it will be herein described chiefly in this context. However, the principles of the invention in their broader aspects can be adapted braking systems in other types of vehicles. Moreover, the following discussion of an exemplary multi-actuator computer controlled brake actuation system is given for the sake of illustration and not by way of limitation, except as defined in the claims included at the end of this specification. Accordingly, only general operational details and features of such system will be described so as not to obscure the teachings of the present invention with details that may vary from one particular application to another.
(19) Referring initially to
(20) The BSCU 12 may also receive other operator inputs, such as data from an autobrake switch 18 for configuring autobrake logic. The autobrake switch 18 may include several settings, such as an enable/disable input, an auto braking level input (e.g., low, medium, high) and a rejected take off (RTO) input (e.g., for enabling or disabling RTO functionality). The BSCU 12 may also receive other aircraft data 20, such as discrete data (e.g., sensor data such as weight-on-wheels, landing gear up/down, etc.), analog data (e.g., force data, temperature data, etc.), serial data, etc. as is conventional.
(21) The BSCU 12 is communicatively coupled to one or more electromechanical actuator controllers (EMACs) 24, wherein the BSCU 12 provides a brake force signal to the respective EMACs during normal braking operations. Preferably, the coupling is via a serial communication link, although data also can be exchanged via discrete and/or analog connections. The BSCU 12 is configured to derive the brake force signal based on brake data generated by the pedals 141, 14r, 161, 16r, and/or autobrake and antiskid control.
(22) A brake input device 22, preferably a combination parking brake/emergency brake device (e.g., a handle, lever, pedal, or the like), provides a brake command signal to each EMAC 24. The brake command signal can be generated using known techniques, such as an LVDT as described above with respect to the brake pedals 141, 14r, 161, 16r, or via an encoder or potentiometer configured to provide data corresponding deflection or rotation of the brake input device 22. As will be appreciated, other known methods of generating the brake command signal may also be employed. Preferably, the brake input device includes a mode selector to indicate when normal or parking/emergency braking is desired. For example, the brake input device 22 may include contacts that are open when the brake input device is in a first position (e.g., rotated to the left or pushed inward) and closed when the brake input device is in a second position (e.g., rotated to the right or pulled outward). Alternatively, the brake mode selector may be separate from the brake input device 22. The brake input device 22 can also provide separate braking signals for respective left and right side brakes as will be described in more detail below. Further details regarding various brake input devices are provided below with respect to
(23) The EMACs 24 are electrically coupled to one or more actuators 26 of a brake assembly 28, wherein each brake assembly 28 includes the one or more actuators 26, corresponding rams 30 operatively coupled to each actuator 26, and a brake-disk stack 30 having a plurality of rotors coupled for rotation with a wheel 34 and stators rotationally fixed with respect to the wheel 34. Each actuator 26 and ram 30 are configured for forceful engagement with the brake-disk stack 30 so as to provide a brake force to a corresponding wheel 34. Wheel speed sensors 36 provide wheel speed data to the BSCU 12 for implementing anti-skid and autobrake functions as is conventional.
(24) As noted above, each EMAC 24 receives the brake force signal from the BSCU 12. In addition to the brake force signal, each EMAC 24 is configured to receive the brake command signal from the brake input device 22, and the brake mode signal indicative of whether normal brake operation or park/emergency brake operation is desired. Based on the brake mode signal, each EMAC 24 selects a signal corresponding to the brake force signal provided by the BSCU 12 or the brake command signal provided by the brake input device 22 and, based on the signal, controls the actuators to effect a braking force. Further details regarding EMAC operation are discussed below with respect to
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(26) In the illustrated exemplary system 10, the brake actuator assembly 42 includes at least one and preferably a plurality of actuators 26, such as electromechanical actuators (EMAs) 26. The EMAC controller 40 includes a corresponding number of independent servo amplifiers 46, a micro-processor 48 with associated peripherals, and a data input/output (I/O) circuitry 50. As depicted, plural (for example, four) independent, linear electro-mechanical servo loops operate in a position mode, i.e., the linear position of each actuator is a function of an analog input voltage (or digital equivalent for a digital signal processor) applied to a position command input.
(27) As noted above, the brake input device 22, via signal generator 22a, generates the brake command signal, which is provided to each EMAC (e.g., to each amplifier 46 of the EMAC). Also provided to each amplifier is a brake mode input, which is generated via switch 22b. During normal braking operations, switch 22b is closed, and brake control is performed via the BSCU 12 and EMAC controller 40. However, during park/emergency braking operations, switch 22b is open, and each amplifier 46 uses the braking command as provided by the brake input device 22, thereby bypassing the BSCU 12 and EMAC controller 40. Thus, each amplifier can include a switching means for selecting between the data generated by the BSCU 12 and processor 48, or the actual data provide by the brake input device 22.
(28) In
(29) The servo amplifier 46 includes servo loop compensation network and amplifiers 60, and a DC motor driver 62 with associated control logic and current control circuitry. More particularly, the servo amplifier 46 may include an inner motor current control servo loop 64, an intermediate motor velocity servo loop 66, and a ram position servo loop 68. Force feedback data 69 may be provided to the BSCU for control of actual applied force. Each loop may be compensated to obtain desired performance in terms of bandwidth, and to provide for uniform dynamic response of all brake actuators 26. In addition, the servo amplifier 46 includes means for controlling motor current and therefore the output force of the brake actuator in response to a force control input. The force control input may be an analog input signal that controls motor current level while the aforesaid position command input controls actuator displacement. As will be appreciated, the analog input signals may be replaced by digital input signals if a digital signal processor is used in the servo amplifier for actuator control.
(30) A switch 65 provides an input to the servo loop compensation network 60. Preferably, switch 65 is an electronic or software switch. However, a mechanical switch may be employed depending on the configuration of the EMAC 24. The switch 65 includes a first input I1 configured to receive the brake control signal from the EMAC controller 40 (which effectively is derived from the pedals 141, 14r, 161, 16r and/or autobrake/antiskid logic from the BSCU 12), and a second input 12 configured to receive the brake command signal from the brake input device 22. A select input SE of switch 65 is coupled to the mode switch 22a, and an output of switch 65 is coupled to the servo loop compensation network as noted above. Based on the particular braking mode as indicated by the mode switch 22b, the switch 65 will provide either the brake control signal (from the EMAC controller 40) or the brake command signal (from the brake input device 22) to the servo loop compensation network 60. Although not shown, scaling logic may be included in the EMAC to properly scale the brake command signal for use with the EMAC circuitry. Further, while the switch is shown as part of the EMAC, it is possible for the switch to be separate from the EMAC 24.
(31) During normal braking, the select input SE is true, and the switch 65 connects the first input I1 to the switch output, thereby coupling the brake control signal from the EMAC controller 40 to the servo loop compensation network 60 (and thus the motor driver 62). Accordingly, the displacement of each actuator 26 is controlled by the electronic controller 40 (
(32) During park/emergency braking operations, both the BSCU 12 and controller 40 are bypassed, and the displacement of each actuator 26 is directly controlled by brake input device 22. More specifically, when the brake mode corresponds to park/emergency braking, the select input SE is false, and the switch 65 connects the second input 12 to the switch output, thereby directly coupling the brake command signal from the brake input device 22 to the servo loop compensation network 60. Thus, in the event of primary brake system failure, park/emergency braking can be provided via the each EMAC, without the need for an emergency control unit. As will be appreciated, the brake input device 22 can provide brake signals to respective left and right brake assemblies, for example, for implementing braked steering. Further details of the brake system are set forth in commonly-assigned U.S. patent application Ser. No. 12/429,303 filed on Apr. 24, 2009 titled ELECTRIC BRAKE ARCHITECTURE WITH DISSIMILAR EMERGENCY BRAKING PATH, which is hereby incorporated by reference herein in its entirety.
(33) Referring now to
(34) It is noted that reference to a potentiometer is merely exemplary, and other devices, such as an LVDT, encoder, etc. may be used in place of the potentiometer to derive the brake command signal. Although not shown in
(35) With further reference to
(36) In another embodiment, the brake input device can comprise a rotatable handle (as opposed to a push/pull device). In this embodiment, rotation of the handle in one direction (e.g., left) may correspond to normal brake mode, and rotation of the handle in another direction (e.g., right) can correspond to park/emergency brake operation.
(37) Accordingly, the brake input device 22 can provide both a park/emergency brake reference, and a mode indicator that can be used to configure the brake system's mode of operation. This is advantageous, as the pilot need only manipulate a single controller for park/emergency brake operation.
(38) Turning to
(39) Accordingly, brake input device 82 includes handle 70 mounted on guide 72 for both sliding and rotating movement, and a pair of side buttons 84 for permitting emergency braking and also for locking the handle 70 in the park position, as will be described in more detail below. Similar to input device 22 described above, sliding the handle 70 forward produces an increasing brake signal. In this embodiment, however, rotation of the handle 70 produces respective left and right brake signals that can be fed directly to each EMAC to effect differential braking. A directional indicator 86 indicates the direction in which the aircraft will be steered relative to the forward direction (e.g., with respect to the longitudinal axis of the guide 72).
(40) More specifically, and with further reference to the remaining
(41) In
(42) In
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(44) Accordingly, the brake input device 82 of
(45) Further, the side buttons 84 can be configured to work in a variety of ways. For example they may restrict initial movement of the handle 70 from the position of
(46) Turning to
(47) As will be appreciated, linear (sliding) or rotational movement of the handle 70 results in rotation of the angular sensors 94a and 94b. For example, sliding the handle 70 to the left in
(48) Turning now to
(49) Each pedal 104a and 104b is operatively coupled to sensors 108 (
(50) In the position of
(51) In
(52) Turning now to
(53) Turning to
(54) During operation, a pilot will pull upward on the handle 140 pivoting the handle 140 through an angle in order to apply the brakes. To apply differential braking, the pilot can then pivot the handle left or right while maintaining the handle at an angle .
(55) With reference to
(56) In
(57) With reference to
(58) Turning to
(59) To illustrate this concept,
(60) On the right side of the graph under Differential Braking the handle 220 is shown in five different positions H1-H5, each position corresponding to a different angle . The line L.sub. represents the angle at the various positions. Positive values of angle corresponds to more left hand braking and less right hand braking, while negative values of angle corresponds to more right hand braking and less left hand braking. Meanwhile, lines L.sub.LH and L.sub.RH represent the respective left hand and right hand braking values at a give angle .
(61) Beginning with position H1, the handle is rotated counterclockwise towards the left thereby increasing the angle to a positive value. Accordingly, L.sub.LH indicates an increased amount of left hand braking while L.sub.RH indicates a decreased amount of right hand braking.
(62) At position H2, the handle 220 is rotated counterclockwise back towards the right causing angle to decrease in value towards zero and eventually go negative. Thus, L.sub.LH trends back towards zero while L.sub.RH increases. At position H3, L.sub.RH is positive while L.sub.LH is negative thereby indicating more right hand braking and less left hand braking.
(63) At position H3, the handle 220 is rotated counterclockwise back towards the left but remains at a negative angle until position H4. Thus, L.sub.RH increases at lesser rate while L.sub.LH decreases at a lesser rate. At position H4, the handle 220 is rotated counterclockwise to a positive angle and thus L.sub.RH returns to zero and then goes negative, while L.sub.LH goes positive.
(64) Although the invention has been shown and described with respect to a certain preferred embodiment or embodiments, it is obvious that equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In particular regard to the various functions performed by the above described elements (components, assemblies, devices, compositions, etc.), the terms (including a reference to a means) used to describe such elements are intended to correspond, unless otherwise indicated, to any element which performs the specified function of the described element (i.e., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated exemplary embodiment or embodiments of the invention. In addition, while a particular feature of the invention may have been described above with respect to only one or more of several illustrated embodiments, such feature may be combined with one or more other features of the other embodiments, as may be desired and advantageous for any given or particular application.
(65) In addition, the invention is considered to reside in all workable combinations of features herein disclosed, whether initially claimed in combination or not and whether or not disclosed in the same embodiment.