Hammer device and keyboard device for electronic keyboard instrument
09607587 ยท 2017-03-28
Assignee
Inventors
Cpc classification
G10H1/34
PHYSICS
G10H1/346
PHYSICS
International classification
Abstract
A hammer device of an electronic piano with keys which swing in accordance with key depression, includes a hammer support that is made of a synthetic resin and has a fulcrum shaft, and a hammer having a shaft hole part for being fitted on the fulcrum shaft and configured to pivotally move about the fulcrum shaft in a manner interlocked with the swinging key. The fulcrum shaft has an outer peripheral surface formed by a pair of arcuately-curved surface portions opposite to each other and a pair of planar surface portions each extending between the pair of arcuately-curved surface portions and parallel to each other.
Claims
1. A keyboard device for an electronic keyboard instrument, comprising: a key that extends in a front-rear direction and is swingable about its center or portion close thereto; a hammer that is a monolithic and rigid member and pivotally movable about a fixed hammer fulcrum; and a capstan screw that is provided on one of said key and said hammer and is in contact, in a longitudinal axis, with the other of said key and said hammer, wherein said hammer is placed directly on a rear end of said key via said capstan screw, and is pushed up by said key in accordance with depression of said key to perform upward pivotal movement and come into abutment with a fixed hammer stopper, and wherein an angle of the longitudinal axis of said capstan screw, as viewed laterally, with respect to a vertical direction is set to be smaller when said key is in a fully depressed state than when said key is in a key-released state.
2. The keyboard device according to claim 1, wherein when said key is in the key-released state, said hammer fulcrum and a gravity center of said hammer are positioned at substantially same height.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(20) The present invention will now be described in detail with reference to the drawings showing preferred embodiments thereof. As shown in
(21) The keyboard device includes a plurality of keys 2 (only one of white keys 2a and one of black keys 2b are shown) arranged side by side in a left-right direction (near side-far side direction, as viewed in
(22) The keyboard chassis 3 is formed by assembling three support rails 9, i.e. a front rail 9a, a center rail 9b, and a rear rail 9c each extending in the left-right direction, and five reinforcement ribs 10 extending in the front-rear direction, in parallel crosses. The keyboard chassis 3 is rigidly secured on a horizontal keybed (not shown). Each of the support rails 9 and the ribs 10 is formed by an iron plate which is press-punched and bent into a predetermined shape. Each of the support rails 9 is formed to have a reduced thickness (e.g. 1.0 mm) for reduction of weight, whereas each of the ribs 10 is formed to have an increased thickness (e.g. 1.6 mm) for reinforcement.
(23) A keyframe front 11 is rigidly secured to the lower surface of the front rail 9a, and a keyframe center 12 is rigidly secured to the upper surface of the center rail 9a. The keyframe front 11 and the keyframe center 12 each formed as a thick flat plate member of a synthetic resin extend in the left-right direction along the entire front rail 9a and the entire center rail 9b, respectively. On the keyframe center 12, a plurality of balance pins 13 are erected at respective front and rear locations facing the white keys 2a and the black keys 2b, respectively, in a side-by-side arrangement in the left-right direction. Further, on the keyframe front 11, a plurality of front pins 14 are erected at respective front and rear locations facing the white keys 2a and the black keys 2b, respectively, in a side-by-side arrangement in the left-right direction.
(24) Each of the keys 2 includes a wooden key body 15 extending in the front-rear direction and having a rectangular cross section and a key cover 16 made of a synthetic resin and bonded to the top and front surfaces of a front half of the key body 15. A portion of the key body 15 rearward of the center of the key body 15 in the front-rear direction is formed with a balance pin hole 17, and the key 2 is pivotally supported by an associated one of the balance pins 13, which is inserted in the balance pin hole 17. Further, a front end of the key body 15 is formed with a front pin hole 18, and engagement between the front pin hole 18 and the front pin 14 prevents the key 2 from laterally swinging during a pivotal movement thereof. Further, a cloth C made e.g. of felt is affixed to the upper surface of the rear end of the key 2.
(25) The hammer support 4 is made of a synthetic resin and formed by connecting a plurality of molded articles each corresponding e.g. to one octave to each other. The hammer support 4 extends over the length of all the hammers 5 in the left-right direction, and is screwed to the rear rail 9c of the keyboard chassis 3. The hammer support 4 includes a hammer supporting part 19 erected from the rear rail 9c and a switch mounting part 20 extending forward and obliquely upward from the upper end of the hammer supporting part 19. The upper end of the hammer supporting part 19 is formed with horizontal pin-shaped fulcrum shafts 21 for supporting the respective hammers 5.
(26) Each of the hammers 5 includes an arm-like hammer body 22 extending in the front-rear direction and weight plates 23 (only one of which is shown) attached to the respective left and right side surfaces of the front end of the hammer body 22. The hammer body 22 is formed by a molded article of a synthetic resin, while the weight plates 23 are each made of a metal material, such as a ferrous material, having a relatively high specific gravity. The hammer body 22 has a rear end thereof formed as a shaft hole part 24, and the shaft hole part 24 has an arcuate shaft hole 24a (see
(27) A capstan screw 25 extends vertically as viewed from the front, and is held in contact with the rear end of the key 2 via the cloth C. The hammer 5 is placed on the rear end of the key 2 via the capstan screw 25. As shown in
(28) The capstan screw 25 is screwed into the lower surface of the hammer body 22 at a location immediately forward of the shaft hole part 24 such that the capstan screw 25 can be screwed in and out. The hammer 5 is placed on the rear end of the associated key 2 via the capstan screw 25, and a portion of the upper surface of the hammer body 22 between the shaft hole part 24 and the capstan screw 25 functions as an actuator portion 26 for causing the key switch 7 to operate during key depression. Further, on a central portion of the upper surface of the hammer body 22 in the front-rear direction, there is formed a plate-like engaging projection 27 that is brought into engagement with an associated one of the let-off members 6 during key depression.
(29) Each let-off member 6 is formed by a molded article of a predetermined elastic material (e.g. styrene-based thermoplastic elastomer), and is mounted to the switch mounting part 20 of the hammer support 4. The let-off member 6 extends obliquely rearward and downward from the switch mounting part 20, and has an end thereof formed as a head part 28 protruding from a neck part. In a key-released state, the head part 28 is opposed to the engaging projection 27 of the hammer 5.
(30) The key switch 7 includes a switch board 29 formed by a printed circuit board and switch bodies 30 each formed by a rubber switch and attached to the lower surface of the switch board 29 in association with the respective keys 2. The switch board 29 has a rear end thereof inserted in the switch mounting part 20 and a front end and a central portion thereof screwed to the switch mounting part 20. In the key-released state, the switch body 30 faces the actuator portion 26 of the hammer 5 with a slight spacing therefrom. On the front end of the lower surface of the switch mounting part 20, there is provided a hammer stopper 31 made e.g. of foamed urethane and configured to restrict an upward pivotal movement of the hammer 5.
(31) Next, a description will be given of the operation of the keyboard device 101 configured as above. When depressed in the key-released state shown in
(32) At a time halfway through the pivotal movement of the hammer 5, the engaging projection 27 is brought into engagement with the head part 28 of the let-off member 6 and presses the let-off member 6 while compressing the same via the head part 28, whereby reaction force acting on the hammer 5 from the let-off member 6 is increased. When the hammer 5 is further pivotally moved, the engaging projection 27 is disengaged from the head part 28, whereby the reaction force from the let-off member 6 vanishes. The increase and vanishment of the reaction force from the let-off member 6 provides let-off feeling closely similar to let-off feeling provided by an acoustic piano.
(33) Then, when the key 2 is fully depressed as shown in
(34) Thereafter, when the key 2 is released, the key 2 is pivotally moved in a direction reverse to the direction in which the key 2 is pivotally moved when depressed, and returns to the key-released state shown in
(35) Next, the hammer device 1 according to the present embodiment will be described in detail with reference to
(36) The hammer support 4 has a plurality of partition walls 51 each for separating hammers 5 adjacent to each other in the left-right direction with a predetermined space therebetween, and the fulcrum shaft 21 extends between the adjacent partition walls 51 and 51 in the left-right direction. As shown in
(37) The arcuately-curved surface portions 21a and 21a are disposed opposite to each other and point-symmetrical with respect to the axis of the fulcrum shaft 21, and the planar surface portions 21b and 21b extend parallel to each other in point-symmetrical relation with respect to the axis of the fulcrum shaft 21. With this configuration, in the fulcrum shaft 21, a vertex-to-vertex distance L1 between the arcuately-curved surface portions 21a and 21a is set to a larger value than a distance L2 between the planar surface portions 21b and 21b.
(38) In the case of manufacturing the hammer support 4, two molds B100 and B101 are used, as shown in
(39) On the other hand, the hammer 5 for the white key 2a has a hammer body 22 basically formed in lateral symmetry, as shown in
(40) The shaft hole 24a of the shaft hole part 24 of the hammer body 22 has an inner peripheral surface thereof formed into an arcuate shape or an upwardly open C shape in side view. In the case of this shaft hole 24a, a width L3 of its opening (see
(41) In the key-released state, the hammer 5 is held at its home position indicated by solid lines in
(42) On the other hand, in the case of dismounting the hammer 5 from the hammer support 4, the key 2 on which the hammer 5 is placed via the capstan screw 25 is dismounted from the keyboard device, and then the hammer 5 is pivotally moved downward through a predetermined angle from its home position indicated by two-dot chain lines in
(43) As described above in detail, according to the hammer device 1 of the present embodiment, the hammer 5 is pivotally moved about the fulcrum shaft 21 of the hammer support 4, and the outer peripheral surface of the fulcrum shaft 21 is formed by the pair of arcuately-curved surface portions 21a and 21a and the pair of planar surface portions 21b and 21b. As described hereinabove, when manufacturing the hammer support 4 by injection molding, the parting line between the two molds B100 and B101 is set to coincide with the two line boundary portions, so that even when parting line marks are generated on the fulcrum shaft 21, portions having the marks thereon coincide with the two line boundary portions. Since the hammer 5 is pivotally moved with the inner peripheral surface of its shaft hole 24a in surface contact with the arcuately-curved surface portions 21a and 21a, at least one of the parting line marks on the two line boundary portions is elastically deformed during the pivotal movement of the hammer 5 in a manner bent toward the planar surface portions 21b, so that smooth pivotal movement of the hammer 5 is not hindered. Thus, a cutting process for removing the parting line marks and the like can be dispensed with, which contributes to reduction of the number of manufacturing steps and manufacturing costs.
(44) Further, the width L3 of the opening of the shaft hole 24a is set to be slightly smaller than the vertex-to-vertex distance L1 between the arcuately-curved surface portions 21a and 21a and slightly larger than the distance L2 between the planar surface portions 21b and 21b, and the diameter of the arc formed by the inner peripheral surface is set to be slightly larger than the vertex-to-vertex distance L1 between the arcuately-curved surface portions 21a and 21a. This enables, during maintenance, after dismounting the key 2, a worker to pivotally move the hammer 5 to a position where the center of one of the arcuately-curved surface portions 21a coincides with that of the opening of the shaft hole 24a, and then move the hammer 5 downward to thereby dismount the same from the hammer support 4. Further, the worker can mount the hammer 5 to the hammer support 4 by carrying out operations reverse to the above dismounting operations. In short, the worker can mount and dismount the hammer 5 to and from the hammer support 4 simply by manually turning the hammer 5, without carrying out any screw-in and screw-out operations, which contributes to improvement of workability during maintenance.
(45) In addition, the hammer 5 is held in contact with the upper surface of the key 2 via the capstan screw 25, and when the key 2 swings in accordance with key depression, the capstan screw 25 is pushed upward by the key 2, whereby the hammer 5 is pivotally moved about the fulcrum shaft 21. Therefore, it is possible to appropriately support an upward force acting on the fulcrum shaft 21 when the key 2 starts to swing, by the whole lower arcuately-curved surface portion 21a of the fulcrum shaft 21.
(46) As is apparent from
(47) Further, as shown in
(48) As described above, according to the present embodiment, the capstan angle is set such that a value (second predetermined value 2) thereof in the fully depressed state of the key 2, i.e. in a state where key depression has been completed is smaller than a value (first predetermined value 1) thereof in the key-released state of the key 2. This makes it possible to reduce a force component which acts in a direction at right angles to the axis of the capstan screw 25 of a reaction force of the hammer 5 which acts vertically, when the key 2 is depressed, i.e. over a time period from the start of a key depression to the end of the same, to thereby appropriately transmit the reaction force of the hammer 5 to the key 2 via the capstan screw 25. This makes it possible to secure sufficient touch weight during key depression and thereby provide excellent musical performance capability. In particular, differently from the conventional keyboard device described hereinabove, it is possible to secure sufficient touch weight immediately before the termination of key depression, which enables effective provision of excellent performance capability.
(49) Further, when the key 2 is in the key-released state, the fulcrum shaft 21 and the gravity center GG of the hammer 5 are positioned at substantially the same height, so that it is possible to reduce a force component which acts in the lengthwise direction of the hammer 5, of the reaction force (gravity) of the hammer 5 than when the fulcrum shaft 21 is lower than the gravity center GG of the hammer 5, to thereby increase the reaction force of the hammer 5 that acts on the key 2 during key depression. Thus, it is possible to more effectively obtain the above-mentioned advantageous effect that sufficient touch weight can be secured during key depression so as to obtain more excellent musical performance capability.
(50) If a capstan screw is configured, differently from the keyboard device 101 of the present embodiment, such that it is inclined forward both when an associated key is in the key-released state and when the key is fully depressed, or if a capstan screw is configured such that it is inclined forward when an associated key is in the key-released state and stands upright when the key is fully depressed, the capstan angle in the key-released state is very large. As a consequence, a large capstan angle at the initial stage of a key depression results in inappropriate transmission of the reaction force of an associated hammer to the key via the capstan screw, which results in insufficient touch weight. In contrast, according to the present embodiment, the capstan screw 25 is inclined forward when the key 2 is in the key-released state and is inclined rearward when the key 2 is fully depressed, as shown in
(51)
(52) The key 52 has a rear end thereof formed into a step-like shape by having an upper surface thereof cut away, and the cloth C is affixed to the upper surface of the cutaway portion. The hammer 55 has a rear end thereof formed with an arcuate shaft hole 55a. The shaft hole 55a is engaged with a hammer fulcrum shaft portion 54a of the hammer support 54, whereby the hammer 55 is pivotally supported by the hammer support 54. Further, a capstan screw 58 is screwed into the lower surface of the hammer body 55 at a location immediately forward of the shaft hole 55a. The capstan screw 58 is held in contact with the rear end of the key 52 via the cloth C. The hammer 55 is placed on the rear end of the key 52 via the capstan screw 58.
(53) In the keyboard device 151 arranged as described above, when depressed in the key-released state shown in
(54) Then, when the key 52 is fully depressed as shown in
(55) Thereafter, when released, the key 52 swings in a direction reverse to the direction in which the key 52 is pivotally moved when depressed, and returns to the key-released state shown in
(56) As shown in
(57) On the other hand, according to the keyboard device 101 of the present embodiment, as shown in
(58) It should be noted that the present invention is by no means limited to the embodiment described above, but it can be practiced in various forms. For example, although in the present embodiment, the capstan screw 25 is provided on the hammer 5 and is in contact with the key 2, it may be provided on the key 2 and be in contact with the hammer 5. Further, although in the present embodiment, the capstan screw 25 is configured to be inclined forward in the key-released state of the key 2 and be inclined rearward when the key 2 is fully depressed, the capstan screw 25 may be configured as follows insofar as the capstan angle is smaller in the fully depressed state of the key 2 than in the key-released state: The capstan screw 25 may be configured to be inclined forward both when the key 2 is in the key-released state and when the key 2 is fully depressed, or may be configured to be inclined forward when the key 2 is in the key-released state and stand upright when the key 2 is fully depressed.
(59) Although in the present embodiment, the hammer device of the present invention is applied to an electronic piano as an electronic keyboard instrument, this is not limitative, but the present invention is applicable to any other electronic keyboard instrument having keys swingable by key depression. For example, the hammer device of the present invention may be applied to an electronic keyboard instrument of an organ type.
(60) Further, although in the present embodiment, the keyboard device of the present invention is applied to an electronic piano, this is not limitative, but the present invention is applicable to the keyboard device of any other appropriate electronic keyboard instrument, such as a synthesizer.
(61) It is further understood by those skilled in the art that the foregoing is a preferred embodiment of the invention, and that various changes and modifications may be made without departing from the spirit and scope thereof.