Scalable high compaction ratio mesh hoop column deployable reflector system
09608333 ยท 2017-03-28
Assignee
Inventors
- Gustavo A. Toledo (Rockledge, FL, US)
- Dana Monnier (Palm Bay, FL, US)
- Jessica Beahn (Malabar, FL, US)
- Michael R. Winters (West Melbourne, FL, US)
- Ryan Whitney (Indialantic, FL, US)
- Robert M. Taylor (Rockledge, FL, US)
- Jonathan Boyles (Palm Bay, FL, US)
Cpc classification
H01Q1/1242
ELECTRICITY
International classification
H01Q1/36
ELECTRICITY
Abstract
A reflector system includes a hoop assembly, a collapsible mesh reflector surface and an extendible mast assembly. The hoop assembly includes a plurality of link members extending between a plurality of hinge members and the hoop assembly is moveable between a collapsed configuration wherein the link members extend substantially parallel to one another and an expanded configuration wherein the link members define a circumferential hoop. The reflector surface is secured to the hoop assembly and collapses and extends therewith. The hoop is secured by cords relative to top and bottom portions of a mast that maintains the hoop substantially in a plane. The mast is stored on a spool and extends to release the hoop, pull the mesh reflector surface into a shape that is intended to concentrate RF energy in a desired pattern, and tension the cords that locate the hoop.
Claims
1. A reflector system, comprising: a hoop assembly comprising a plurality of link members extending between a plurality of hinge members, the hoop assembly configured to automatically, passively expand between a collapsed configuration wherein the link members extend substantially parallel to one another and an expanded configuration wherein the link members define a circumferential hoop; a collapsible mesh reflector surface secured to the hoop assembly with a plurality of cords such that when the hoop assembly is in the collapsed configuration, the reflector surface is collapsed within the hoop assembly and when the hoop assembly is in the expanded configuration, the reflector surface is expanded to a shape that is intended to concentrate RF energy in a desired pattern; and a mast assembly including an extendible boom, wherein the hoop assembly is secured by a plurality of cords relative to a top portion of the boom and to a bottom portion of the boom such that upon extension of the boom to a deployed condition, the hoop assembly is supported by the boom.
2. The reflector system according to claim 1 wherein each of the link members in the hoop is biased toward the deployed configuration with a spring member.
3. The reflector system according to claim 2 wherein the link members include an internal damping system to assist with controlled deployment of the hoop assembly.
4. The reflector system according to claim 1 wherein gears on the end of adjacent link members engage at the hinge and are configured to synchronize the rotation angle between adjacent link members for synchronous deployment.
5. The reflector system according to claim 1 wherein sync rods extend between adjacent hinge members and are configured to maintain the rotation angle between adjacent hinge members for synchronous deployment.
6. The reflector system according to claim 1 wherein the top portion of the boom supports an antenna feed plate.
7. The reflector system according to claim 6 wherein the antenna feed plate is interchangeable without affecting the mesh reflector surface.
8. The reflector system according to claim 1 wherein each section of the hoop assembly includes a pair of link members hinged in the middle that rotate in opposite directions and are connected to the next pair on each end such that the entire hoop moves synchronously.
9. The reflector system according to claim 1 wherein the extendible mast assembly is comprised of a plurality of links joined by hinges, the mast assembly moveable between a collapsed configuration wherein the link members extend substantially parallel to one another and an expanded configuration wherein the link members align substantially to each other.
10. The reflector system according to claim 1 wherein the extendible mast assembly is comprised of a plurality of links that slide relative to one another, such that the mast assembly automatically extends from a collapsed configuration where the links are nested together and an expanded configuration wherein the link members extend substantially end to end.
11. A reflector system, comprising: a hoop assembly comprising a plurality of link members extending between a plurality of hinge members, the hoop assembly moveable between a collapsed configuration wherein the link members extend substantially parallel to one another and an expanded configuration wherein the link members define a circumferential hoop; a collapsible mesh reflector surface secured to the hoop assembly with a plurality of cords such that when the hoop assembly is in the collapsed configuration, the reflector surface is collapsed within the hoop assembly and when the hoop assembly is in the expanded configuration, the reflector surface is expanded to a shape that is intended to concentrate RF energy in a desired pattern; and a mast assembly comprising an elongate, extendible mast configured to be coiled around a spool, wherein the hoop is secured by a plurality of cords to the distal end of the mast and to the base of the mast, such that when the mast is fully extended the tensioned cords maintain the shape of the hoop.
12. The reflector system according to claim 11 wherein the mast is an extendible hollow member with a slit running longitudinally along the length that can be flattened laterally and rolled about an axis transverse to the slit.
13. The reflector system according to claim 11 wherein the mast is an extendible member with an open substantially triangular cross section formed from two curved flanges attached at their upper portions when deployed and stowed with a flattened cross-section about a circular hub.
14. The reflector system according to claim 11 wherein the mast is an extendible member formed of a pair of mated strips of thin spring material joined at margins and curved in cross section outwardly and oppositely so that when the mast is flattened and rolled into a coil, the margins and curved portions lie juxtaposed.
15. A reflector system, comprising: a hoop assembly comprising a plurality of link members extending between a plurality of hinge members, the hoop assembly automatically expands between a collapsed configuration wherein the link members extend substantially parallel to one another and an expanded configuration wherein the link members define a circumferential hoop; a collapsible mesh reflector surface secured to the hoop assembly with a plurality of cords such that when the hoop assembly is in the collapsed configuration, the reflector surface is collapsed within the hoop assembly and when the hoop assembly is in the expanded configuration, the reflector surface is expanded to a shape that is intended to concentrate RF energy in a desired pattern; a mast assembly including an extendible mast, wherein the hoop assembly is secured by a plurality of cords relative to a top portion of the mast and to a bottom portion of the mast such that upon extension of the mast to a deployed condition, the hoop assembly is supported by the mast; and a housing in which the hoop assembly, reflector surface and mast assembly are stowed prior to deployment.
16. The reflector system according to claim 15 further comprising a slide mechanism such that the hoop assembly is pushed from the housing prior to full deployment of the mast.
17. The reflector system according to claim 16 wherein at least a portion of the cords secured relative to a bottom portion of the mast are attached to the slide mechanism.
18. The reflector system according to claim 16 further comprising moveable members attached to the slide mechanism having a stowed position that constrain the slide mechanism to move with the hoop assembly and having a deployed position that releases the hoop assembly from the slide when the slide mechanism is fully deployed.
19. The reflector system according to claim 18 wherein cords from the hoop assembly are attached to the moveable members such that hoop is stabilized in the fully deployed position by the moveable members.
20. The reflector system according to claim 16 wherein the slide mechanism is moved by tension in the cords.
21. The reflector system according to claim 16 where a plurality of the cords that shape the collapsible mesh reflector are connected to the slide mechanism.
22. The reflector system according to claim 15 where a plurality of the cords that shape the collapsible mesh reflector are connected to the housing.
23. The reflector system according to claim 15 where a plurality of the cords that shape the collapsible mesh reflector are connected to cords that extend from the hoop assembly to the housing.
24. The reflector system according to claim 15 where in the stowed condition, the hoop assembly is secured in the housing by a plate at the end of the mast that is used to secure cords extending from the hoop assembly.
25. The reflector system according to claim 24 wherein the plate is used to mount the antenna feed assembly.
26. The reflector system according to claim 25 wherein the antenna feed assembly is interchangeable without affecting the mesh reflector surface.
27. The reflector system according to claim 25 where the plate is used as a ground plane or reflective surface of the antenna feed assembly.
28. The reflector system according to claim 15 wherein the housing is in the nanosat or small satellite range (1-500 kg).
29. A method of deploying a reflector of a reflector system comprising a housing, a hoop assembly positioned in the housing and comprising a plurality of link members extending between a plurality of hinge members, the hoop assembly biased to move from a collapsed configuration wherein the link members extend substantially parallel to one another to an expanded configuration wherein the link members define a circumferential hoop; a collapsible mesh reflector surface secured to the hoop assembly such that when the hoop assembly is in the collapsed configuration, the reflector surface is collapsed within the hoop assembly and when the hoop assembly is in the expanded configuration, the reflector surface is expanded to a shape that is intended to concentrate RF energy in a desired pattern; and a mast assembly including an extendible mast, wherein the hinge members are secured by cords relative to a top portion of the mast and a bottom portion of the mast, the method comprising: extending the mast beyond a full deployment length such that a cord tension between the hinges and the mast facilitates a controlled deployment of the hoop assembly; and retracting the mast toward the full deployment such that the hoop assembly fully expands to the expanded configuration in a controlled manner.
30. The method according to claim 29, further comprising the step of retracting the mast to a length less than the full deployed length such that the hoop assembly is allowed to fully deploy to an over-center condition and thereafter extending the mast again to tension the cords and apply compression to the hoop to create the final surface shape.
31. The method according to claim 29, further comprising the step of pushing the hoop assembly out of the housing prior to fully deploying the mast.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate the presently preferred embodiments of the invention, and, together with the general description given above and the detailed description given below, serve to explain the features of the invention. In the drawings:
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DETAILED DESCRIPTION OF THE INVENTION
(23) It will be readily understood that the components of the embodiments as generally described herein and illustrated in the appended figures could be arranged and designed in a wide variety of different configurations. Thus, the following more detailed description of various embodiments, as represented in the figures, is not intended to limit the scope of the present disclosure, but is merely representative of various embodiments. While the various aspects of the embodiments are presented in drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
(24) The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by this detailed description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
(25) Reference throughout this specification to features, advantages, or similar language does not imply that all of the features and advantages that may be realized with the present invention should be or are in any single embodiment of the invention. Rather, language referring to the features and advantages is understood to mean that a specific feature, advantage, or characteristic described in connection with an embodiment is included in at least one embodiment of the present invention. Thus, discussions of the features and advantages, and similar language, throughout the specification may, but do not necessarily, refer to the same embodiment.
(26) Furthermore, the described features, advantages and characteristics of the invention may be combined in any suitable manner in one or more embodiments. One skilled in the relevant art will recognize, in light of the description herein, that the invention can be practiced without one or more of the specific features or advantages of a particular embodiment. In other instances, additional features and advantages may be recognized in certain embodiments that may not be present in all embodiments of the invention.
(27) As used in this document, the singular form a, an, and the include plural references unless the context clearly dictates otherwise. Unless defined otherwise, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art. As used in this document, the term comprising means including, but not limited to.
(28) Referring to
(29) The deployable mesh reflector 20 generally comprises a collapsible, parabolic mesh reflector surface 22 which is supported by a circumferential hoop assembly 30. The hoop assembly 30 is supported by a mast assembly 70 via a plurality of cords 120. As illustrated in
(30) Referring to
(31) In the illustrated embodiment, the hoop assembly 30 includes twelve upper hinge members 32 and twelve lower hinge members 33 and twenty-four link members 50. The invention is not limited to such and the number of such components may be adjusted based on the desired stowed volume of the hoop assembly and the desired aperture of the reflector. The aperture size can be increased by increasing the length or number of the link members 50, each of which has a resultant exponential increase in the aperture area. The structure allows for a maximum deployable aperture size while stowing the antenna in a minimum volume.
(32) Referring to
(33) Referring to
(34) Referring to
(35) Each hinge member 32, 33 includes a plurality of cord connectors 130 pivotally connected to the body 34, for example, at pivot point 40 (see
(36) Referring to
(37) To further assist with a synchronous deployment of the hoop structure, sync rods 62 may be secured to the hinge members 32, 33 in an offset manner similar to the link members 50. Referring to
(38) Referring to
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(40) Having described the components of an exemplary deployable mesh reflector system 10, an exemplary deployment sequence thereof will be described with reference to
(41) Referring to
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(44) The deployable mesh reflector systems 10, 10 described herein produce the maximum deployable aperture size, while stowing the antenna in a minimum volume.
(45) These and other advantages of the present invention will be apparent to those skilled in the art from the foregoing specification. Accordingly, it will be recognized by those skilled in the art that changes or modifications may be made to the above-described embodiments without departing from the broad inventive concepts of the invention. It should therefore be understood that this invention is not limited to the particular embodiments described herein, but is intended to include all changes and modifications that are within the scope and spirit of the invention as defined in the claims.