Hybrid hydrostatic-direct drive transmission
09605756 ยท 2017-03-28
Assignee
Inventors
Cpc classification
E02F9/2253
FIXED CONSTRUCTIONS
B60K6/12
PERFORMING OPERATIONS; TRANSPORTING
F16H47/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2047/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2006/123
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16H47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E02F3/76
FIXED CONSTRUCTIONS
F16H61/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A hybrid hydrostatic-direct drive transmission configured to transmit power from a power source to a power output of a machine operating at low, intermediate, and high speed ranges is described. The hybrid hydrostatic-direct drive transmission may comprise a hydrostatic transmission portion including a first hydrostatic driveline having a first hydrostatic motor, and a second hydrostatic driveline having a second hydrostatic motor. The hybrid hydrostatic-direct drive transmission may further comprise a direct drive transmission. The hydrostatic transmission portion may operate alone to transmit power from the power source to the power output at the low speed range, and the direct drive transmission portion may operate alone to transmit power from the power source to the power output at the high speed range.
Claims
1. A hybrid hydrostatic-direct drive transmission configured to transmit power from a power source to a power output of a machine operating at low, intermediate, and high speed ranges, the hybrid hydrostatic-direct drive transmission comprising: a hydrostatic transmission portion including a first hydrostatic driveline having a first hydrostatic motor and a second hydrostatic driveline having a second hydrostatic motor; and a direct drive transmission portion, the hydrostatic transmission portion is operable alone to transmit power from the power source to the power output at the low speed range, the direct drive transmission portion is operable alone to transmit power from the power source to the power output at the high speed range.
2. The hybrid hydrostatic-direct drive transmission of claim 1, wherein the hydrostatic transmission portion further includes a hydrostatic pump, the hydrostatic pump being configured to drive both the first hydrostatic motor and the second hydrostatic motor.
3. The hybrid hydrostatic-direct drive transmission of claim 1, wherein the first hydrostatic driveline includes a first gear ratio and the second hydrostatic driveline includes a second gear ratio, and wherein the second gear ratio is higher than the first gear ratio.
4. The hybrid hydrostatic-direct drive transmission of claim 3, wherein the first hydrostatic driveline is operable alone to transmit power from the power source to the power output at the intermediate speed range.
5. The hybrid hydrostatic-direct drive transmission of claim 4, wherein the first hydrostatic driveline includes a first clutch, the first clutch being engaged to select the first gear ratio at the low and intermediate speed ranges, and being disengaged at the high speed range.
6. They hybrid hydrostatic-direct drive transmission of claim 5, wherein the second hydrostatic driveline includes a second clutch, the second clutch being engaged to select the second gear ratio at the low speed range, and being disengaged at the intermediate and high speed ranges.
7. The hybrid hydrostatic-direct drive transmission of claim 6, wherein the direct drive transmission portion includes a third gear ratio and a third clutch, the third clutch being engaged to select the third gear ratio at the high speed range and being disengaged at the low and intermediate speed ranges.
8. The hybrid hydrostatic-direct drive transmission of claim 7, wherein the direct drive transmission portion further includes a fourth clutch and a fourth gear ratio that is lower than the third gear ratio, the third clutch being engaged and the fourth clutch being disengaged at a lower range of the high speed range.
9. The hybrid hydrostatic-direct drive transmission of claim 8, wherein the fourth clutch is engaged and the third clutch is disengaged at an upper range of the high speed range.
10. A machine, comprising: an engine; either wheels or tracks; an axle configured to drive the wheels or tracks at low, intermediate, and high operating speeds; a hydrostatic transmission portion including a first hydrostatic driveline having a first hydrostatic motor and a second hydrostatic driveline having a second hydrostatic motor, the first hydrostatic motor and the second hydrostatic motor being driven by a common hydrostatic pump; a direct drive transmission portion; and an electronic control system configured to select between one of the hydrostatic transmission portion and the direct drive transmission portion to transmit power from the engine to the axle, the electronic control system selecting the hydrostatic transmission portion at the low operating speed and the direct drive transmission portion at the high operating speed.
11. The machine of claim 10, wherein the machine is a motor grader.
12. The machine of claim 10, wherein the first hydrostatic driveline includes a first clutch configured to provide a first gear ratio when engaged, wherein the second hydrostatic driveline includes a second clutch configured to provide a second gear ratio when engaged, and wherein the second gear ratio is higher than the first gear ratio.
13. The machine of claim 12, wherein the direct drive transmission portion includes at least a third clutch configured to provide a third gear ratio when engaged, and wherein the third gear ratio is lower than each of the first gear ratio and the second gear ratio.
14. The machine of claim 13, wherein, at the low operating speed, the electronic control system sends commands to engage the first and the second clutches, and to disengage the third clutch.
15. The machine of claim 14, wherein, at the intermediate operating speed, the electronic control system sends commands to engage the first clutch and to disengage the second and third clutches.
16. The machine of claim 15, wherein, at the high operating speed, the electronic control system sends commands to engage the third clutch and to disengage the first and second clutches.
17. The machine of claim 16, wherein the hydrostatic pump is a variable displacement pump.
18. The machine of claim 17, wherein the first and second hydrostatic motors are variable displacement motors.
19. The machine of claim 17, wherein, at the high operating speed, the electronic control system sends a command to disengage the hydrostatic pump.
20. A method for transmitting power from an engine to an output axle of a machine using a hybrid hydrostatic-direct drive transmission, the hybrid hydrostatic-direct drive transmission including a first hydrostatic driveline having a first clutch to select a first gear ratio, a second hydrostatic driveline having a second clutch to select a second gear ratio, and a direct drive transmission portion having a third clutch to select a third gear ratio, the method comprising: at low operating speeds of the machine, disengaging the third clutch and engaging the first clutch and the second clutch so that the power is transmitted from the engine to the output axle only through the first and the second hydrostatic drivelines at the first and the second gear ratios; at intermediate operating speeds of the machine, disengaging the second clutch and the third clutch and engaging the first clutch so that the power is transmitted from the engine to the output axle only through the first hydrostatic driveline at the first gear ratio; and at high operating speeds of the machine, disengaging the first clutch and the second clutch and engaging the third clutch so that the power is transmitted from the engine to the output axle only through the direct drive transmission portion at the third gear ratio.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(6) Referring now to the drawings, and with specific reference to
(7) Turning now to
(8) The hybrid transmission 26 may operate in hydrostatic mode at low and intermediate operating speed ranges of the machine 10, and in direct drive mode at high operating speed ranges of the machine. Thus, the hybrid transmission 26 as disclosed herein may avoid the low efficiencies associated with pure hydrostatic transmissions at high operating speeds by switching to direct drive mode at high speeds. The hybrid transmission 26 may be in electronic communication with an electronic control system 38 that may be configured to send various commands to the hybrid transmission 26 to select between the hydrostatic mode and the direct drive mode depending on the operating speed of the machine 10 (see
(9) Referring still to
(10) The hydrostatic pump 40 may convert the rotational motion of the crankshaft 42 into hydraulic power that is transmitted to one or both of the hydrostatic motors 44 and/or 46 via the fluid communication lines 48. The hydrostatic motors 44 and/or 46 may then, in turn, convert the hydraulic power into rotational motion that is transmitted to the output axle 30 at a selected gear ratio via the gearbox 36. It is further noted here that the hydrostatic pump 40 may be a variable displacement pump in which the amount and direction of fluid flow through the pump 40 is changed by adjusting a swashplate tilt angle of the pump 40 to provide different speeds and forward or reverse directions, as will be understood by those with ordinary skill in the art. In some cases, one or both of the hydrostatic motors 44 and 46 may be variable displacement motors in which a swashplate tilt angle associated with each may control the direction and amount of fluid flow there through. The electronic control system 38 may control the swashplate tilt angles of the hydrostatic pump 40 and the hydrostatic motors 44 and 46 by sending current signals thereto. As understood in the art, one or more hydraulic actuator(s) may be coupled to the end of the swashplate and the one or more hydraulic actuator(s) may receive control pressure fluid for relative movement in order to adjust the swashplate angle. An amount of control fluid communicated to the one or more hydraulic actuator(s) can be controlled by commanded displacement of a solenoid valve, which is in communication with a controller. However, other alternative arrangements using fixed displacement hydrostatic pumps and/or fixed displacement hydrostatic motors are also encompassed within the scope of the present disclosure.
(11) The hydrostatic transmission portion 32 may include both a first hydrostatic drive driveline 52 and a second hydrostatic driveline 54, as shown in
(12) In the direct drive transmission portion 34 of the hybrid transmission 26, power may be transmitted from the engine crankshaft 42 to an output shaft 64 and then to the output axle 30 at a third gear ratio 66 using one or more gear sets in the gearbox 36. The gear sets providing the third gear ratio 66 may include various types of gears such as, but not limited to, spur gears, helical gears, bevel gears, and planetary gears. A third clutch 68 associated with the direct drive transmission portion 34 may be engaged to select (or disengaged to deselect) the direct drive transmission portion 34 (and the third gear ratio 66) according to commands from the electronic control system 38. Namely, the third gear ratio 66 may be lower than either of the first and second gear ratios 56 and 60 of the hydrostatic transmission portion 32, such that the third gear ratio 66 may be selected at higher operating speeds of the machine 10 (see further details below).
(13) The control of the hybrid hydrostatic-direct drive transmission 26 according to the operating speed range of the machine 10 is outlined in Table 1 below.
(14) TABLE-US-00001 TABLE 1 Control of Hybrid Hydrostatic-Direct Drive Transmission 26 According to Machine Operating Speed. First Second Machine Hydrostatic hydrostatic hydrostatic Mode speed range Clutches pump motor motor hydrostatic low first: engaged engaged engaged engaged second: engaged third: disengaged intermediate first: engaged engaged engaged disengaged second: disengaged third: disengaged direct drive high first: disengaged disengaged disengaged disengaged second: disengaged third: engaged
(15) Starting with the low operating speed range, the hydrostatic mode of the transmission 26 may be selected by engaging the first and second clutches 58 and 62 (see Table 1). In addition, the hydrostatic pump 40 and the first and second hydrostatic motors 44 and 46 may be engaged by adjusting the swashplate tilt angle associated with each to a non-zero value to allow power to be transmitted therethrough. In this case, power from the engine 14 is transmitted through both the first hydrostatic driveline 52 and the second hydrostatic driveline 54 to the output axle 30 at the first and second gear ratios 56 and 60.
(16) In the first hydrostatic driveline 52, power transmitted from the crankshaft 42 to the hydrostatic pump 40 may be transmitted to the first hydrostatic motor 44 through the fluid communication lines 48. With the first clutch 58 and the first hydrostatic motor 44 engaged, power in the form of rotational motion may then be transmitted from an output shaft 70 associated with the first hydrostatic motor 44 to the output axle 30 at the first gear ratio 56. In the second hydrostatic driveline 54, power transmitted from the engine crankshaft 42 to the hydrostatic pump 40 may be transmitted to the second hydrostatic motor 46 through the fluid communication lines 48. Power may then be transmitted from an output shaft 72 associated with the second hydrostatic motor 46 to the output axle 30 at the second gear ratio 60. Although alternative arrangements may apply, the second hydrostatic driveline 54 may include an intermediate shaft 74 between the shaft 72 and the output axle 30 to accommodate additional gearing to provide the higher second gear ratio 60. It is again noted here that the two hydrostatic motors 44 and 46 may be used together in the low speed regime to meet the machine's drawbar requirements at low speeds. However, a single hydrostatic motor and clutch in the hydrostatic transmission portion 32 may be sufficient for some machines having different drawbar requirements.
(17) In the intermediate speed range of the machine 10, the hybrid transmission 26 may remain in hydrostatic mode but with the second clutch 62 and, optionally, the second hydrostatic motor 46 disengaged to deselect the second hydrostatic driveline 54. The second hydrostatic motor 46 may be disengaged by adjusting the swashplate tilt angle to zero so that power is not transmitted through the motor 46. In this case, the first clutch 58 and the first hydrostatic motor 44 may be engaged such that power is transmitted from the engine 14 to the output axle 30 only through the first hydrostatic driveline 52 at the first gear ratio 56. The first gear ratio 56 may be intermediate between the higher second gear ratio 60 and the lower third gear ratio 66 and, therefore, may be suitable for intermediate operating speeds of the machine 10.
(18) In the high operating speed range of the machine 10, the hybrid transmission 26 may operate in direct drive mode such that power is transmitted from the engine 14 to the output axle 30 only through the direct drive transmission portion 34. Specifically, the first and second clutches 58 and 62 may be disengaged to deselect the hydrostatic transmission portion 32 entirely. In addition, the hydrostatic pump 40 and, optionally, the first and second hydrostatic motors 44 and 46 may also be disengaged by setting the swashplate tilt angle associated with each to zero so that power cannot be transmitted therethrough. Furthermore, the third clutch 68 may be engaged to permit power transmission through the direct drive transmission portion 34 to the output axle 30 at the third gear ratio 66. In this case, power is transmitted directly from the crankshaft 42 to the output axle 30 via the output shaft 64 and gearing in the gearbox 36.
(19) Turning now to
(20) Table 2 outlines the control of the hybrid hydrostatic-direct drive transmission 76 according to the operating speed range of the machine 10.
(21) TABLE-US-00002 TABLE 2 Control of Hybrid Hydrostatic-Direct Drive Transmission 76 According to Machine Operating Speed. First Second Machine Clutches Hydrostatic hydrostatic hydrostatic Mode speed range pump motor motor hydrostatic low first: engaged engaged engaged engaged second: engaged third: disengaged fourth: disengaged intermediate first: engaged engaged engaged disengaged second: disengaged third: disengaged fourth: disengaged direct drive high (lower first: disengaged disengaged disengaged disengaged range) second: disengaged third: engaged fourth: disengaged high (upper first: disengaged disengaged disengaged disengaged range) second: disengaged third: disengaged fourth: engaged
(22) As can be seen from Table 2, the control of the hybrid transmission 76 is similar to that of the hybrid transmission 26, except that in direct drive mode at high operating speeds of the machine 10, power may be transmitted to the output axle 30 at either the third gear ratio 66 or the fourth gear ratio 78. Specifically, at lower ranges of the high operating speed range, the third clutch 68 may be engaged and the fourth clutch 80 may be disengaged so that power is transmitted to the output axle 30 at the third gear ratio 66. At higher ranges of the high operating speed range, the third clutch 68 may be disengaged and the fourth clutch 80 may be engaged so that power is transmitted to the output axle 30 at the fourth gear ratio 78. For example, if the high operating speed range is 30-40 kilometers per hour (kph), the third clutch 68 may be engaged at a lower range of 30-35 kph, and the fourth clutch 80 may be engaged at an upper range of 36-40 kph. It will be understood that these speed ranges are merely exemplary and may vary in practice depending on a number of considerations.
INDUSTRIAL APPLICABILITY
(23) A flowchart of steps that may be involved in controlling the hybrid hydrostatic-direct drive transmission 26 according to the operating speed of the machine 10 is shown in
(24) If the machine operating speed is within the intermediate range, the electronic control system 38 may send commands to engage the first clutch 58 and to disengage the second and third clutches 62 and 68 (block 88). Accordingly, the hybrid transmission 26 may operate in hydrostatic mode at intermediate speeds, but with the second clutch 62 disengaged so that power transmission only occurs at the lower first gear ratio 56 via the first hydrostatic driveline 52 (also see
(25) If the machine operating speed is in the high range, the electronic control system 38 may select direct drive mode by sending commands to disengage the first and second clutches 58 and 62, and to engage the third clutch 68 according to a block 92. According to a block 94, the electronic control system 38 may also send commands to disengage the hydrostatic pump 40 and, optionally, the first and second hydrostatic motors 44 and 46 to prevent power transmission through the hydrostatic transmission portion 32. As a result, the direct drive transmission portion 34 may operate alone to transmit power from the engine 14 to the output axle 30 at the third gear ratio 66.
(26)
(27) It can be seen from the above that the teachings of the present disclosure may find wide industrial applicability in a variety of settings including industrial applications using machines that rely on hydrostatic transmissions. At high machine operating speeds, the hybrid hydrostatic-direct drive transmission disclosed herein shifts from hydrostatic mode in which power is transmitted to the output axle only through the hydrostatic portion of the transmission, to direct drive mode in which power is transmitted to the output axle only through the direct drive portion of the transmission. Shifting from hydrostatic mode to direct drive mode may be achieved by selectively engaging and disengaging clutches associated with the hydrostatic and direct drive portions of the hybrid transmission. Thus, the low efficiency associated with hydrostatic transmissions at high speeds is advantageously avoided. In addition, the hydrostatic portion of the hybrid transmission disclosed herein may include one or more hydrostatic motors to meet the machine's drawbar requirements at low operating speeds, as well as different gear ratios that may be individually selected according to the operating speed of the machine. It is expected that the technology disclosed herein may find wide industrial applicability in a wide range of areas such as, but not limited to, construction, agricultural, and mining applications.