Response time in lost motion valvetrains
11473458 · 2022-10-18
Assignee
Inventors
Cpc classification
F01L13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/181
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/267
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/467
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L9/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2800/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2305/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2820/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L1/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Hydraulic systems in an engine valvetrain having lost motion and/or braking hydraulic circuits are provided with a conditioning circuit that may include a supplemental supply passage, which provides continuous and supplemental supply of hydraulic fluid from a supply source to the braking and lost motion circuits, as well as a venting of the circuits to ambient, such that the hydraulic fluid in these circuits is kept in a refreshed and conditioned state without air contamination. A vented three-way solenoid valve may be utilized. The supplemental supply passage may be provided at various locations in the valvetrain and in the engine head environment. The supplemental supply passage may include flow and pressure control devices to control the flow of the supplemental supply of hydraulic fluid.
Claims
1. A system for actuating at least one engine valve in an internal combustion engine comprising: a valvetrain for conveying motion from a motion source to the at least one engine valve, the valvetrain including: a rocker arm mounted on a rocker shaft and a lost motion component; a control valve for controlling the lost motion component, the control valve having an inlet for receiving hydraulic fluid from a hydraulic fluid supply source; the rocker shaft having a rocker shaft lost motion control flow passage for conveying hydraulic fluid between the control valve and the lost motion component, the rocker shaft having a rocker shaft supply passage for receiving hydraulic fluid from the hydraulic fluid supply source, the rocker shaft supply passage and rocker shaft lost motion control flow passage extending within an interior of the rocker shaft; the control valve having an activated mode, wherein the control valve permits an activation flow of hydraulic fluid in the lost motion control flow passage, and a deactivated mode, wherein the control valve prevents the activation flow in the lost motion control flow passage; a conditioning circuit adapted to provide a supplemental flow of hydraulic fluid in the lost motion control flow passage when the control valve is in the deactivated mode, the conditioning circuit including a vent for venting the supplemental flow from the lost motion control flow passage; wherein the conditioning circuit comprises a supplemental flow passage providing fluid communication between the rocker shaft supply passage and rocker shaft lost motion control flow passage, the supplemental flow passage being disposed outside the interior of the rocker shaft.
2. The system of claim 1, wherein the rocker arm includes a rocker arm supply passage for receiving hydraulic fluid from the hydraulic fluid supply source and a rocker arm lost motion control flow passage, wherein the supplemental flow passage connects the rocker arm supply passage to the rocker arm lost motion control flow passage.
3. The system of claim 2, wherein the supplemental flow passage is provided by a threaded fastener extending in the rocker arm lost motion control flow passage.
4. The system of claim 1, further comprising a control valve manifold having a manifold inlet flow passage for conveying hydraulic fluid to the control valve and a manifold outlet flow passage for conveying hydraulic fluid from the control valve, wherein the supplemental flow passage connects the manifold outlet flow passage and the manifold inlet flow passage.
5. The system of claim 1, wherein the control valve further comprises a control valve outlet, wherein the supplemental flow passage connects the control valve outlet to the control valve inlet.
6. The system of claim 1, wherein the conditioning circuit further comprises a flow control component for controlling the supplemental flow.
7. The system of claim 6, wherein the flow control component comprises a restricted flow passage.
8. The system of claim 7, wherein the restricted flow passage comprises a clearance passage between a screw and threads in a bore in the rocker arm.
9. The system of claim 1, wherein the lost motion component has an activation pressure, and wherein the conditioning circuit further comprising a regulating component that is adapted to maintain the conditioning circuit at a conditioning circuit pressure below the activation pressure of the lost motion component.
10. The system of claim 1, wherein the control valve comprises a three-way solenoid valve.
11. The system of claim 1, wherein the conditioning circuit is configured to provide the supplemental flow when the control valve is in the activated mode.
12. The system of claim 1, wherein the lost motion component is a lost motion valve bridge.
13. The system of claim 1, wherein the supplemental flow passage is disposed proximate an end of the rocker shaft.
14. The system of claim 13, wherein the rocker shaft has an axial length, and wherein the control valve is positioned a distance from the supplemental flow passage that is at least half of the rocker shaft axial length.
15. The system of claim 1, wherein the conditioning circuit includes at least one channel formed in a rocker bushing.
16. The system of claim 1, wherein the lost motion component is located in a pushrod in the valvetrain.
17. The system of claim 1, wherein the lost motion component is adapted to selectively absorb motion from the motion source and thereby facilitate modification of main event motion that the motion source would otherwise impart to the engine valve.
18. The system of claim 1, wherein the supplemental flow provided by the conditioning circuit is continuous.
19. The system of claim 1, wherein the supplemental flow provided by the conditioning circuit is continuous from a supply source to a brake or lost motion supply hydraulic circuit.
20. The system of claim 1, wherein the conditioning circuit is adapted to purge a braking or lost motion circuit with fresh hydraulic fluid in a continuous manner before the braking or lost motion circuit is called upon to be activated by action of the control valve.
21. The system of claim 1, wherein the conditioning circuit further comprises a flow path through an interface between the rocker shaft and rocker arm.
22. The system of claim 1, wherein the conditioning circuit further comprises a flow path through an interface between the rocker shaft and a rocker arm bushing.
23. A system for actuating at least one engine valve in an internal combustion engine comprising: a valvetrain for conveying motion from a motion source to the at least one engine valve, the valvetrain including: a rocker arm mounted on a rocker shaft and a lost motion component; a control valve for controlling the lost motion component, the control valve having an inlet for receiving hydraulic fluid from a hydraulic fluid supply source; the rocker shaft having a lost motion control flow passage for conveying hydraulic fluid between the control valve and the lost motion component; the control valve having an activated mode, wherein the control valve permits an activation flow of hydraulic fluid in the lost motion control flow passage, and a deactivated mode, wherein the control valve prevents the activation flow in the lost motion control flow passage; and a conditioning circuit adapted to provide a supplemental flow of hydraulic fluid in the lost motion control flow passage when the control valve is in the deactivated mode, the conditioning circuit including a vent for venting the supplemental flow from the control flow passage; wherein the rocker shaft includes a supply passage for receiving hydraulic fluid from the hydraulic fluid supply source and wherein the conditioning circuit includes at least one supplemental flow passage connecting the rocker shaft supply passage to the rocker shaft lost motion control passage, the supplemental flow passage being located at an interface between the rocker arm and the rocker shaft.
24. The system of claim 23, further comprising a bushing between the rocker shaft and rocker arm, wherein the supplemental flow passage includes a channel in the bushing.
25. The system of claim 23, further comprising a bushing between the rocker shaft and rocker arm, wherein the supplemental flow passage comprises a first passage extending from the rocker shaft supply passage to the interface and a second passage extending from the rocker shaft lost motion control passage to the interface.
26. The system of claim 25, where the first passage and the second passage are sufficiently proximate one another to facilitate crossflow at the interface between the first passage and the second passage.
27. A system for actuating at least one engine valve in an internal combustion engine comprising: a valvetrain for conveying motion from a motion source to the at least one engine valve, the valvetrain including: a rocker arm mounted on a rocker shaft and a lost motion component; a control valve for controlling the lost motion component, the control valve having an inlet for receiving hydraulic fluid from a hydraulic fluid supply source; the rocker shaft having a lost motion control flow passage for conveying hydraulic fluid between the control valve and the lost motion component; the control valve having an activated mode, wherein the control valve permits an activation flow of hydraulic fluid in the lost motion control flow passage, and a deactivated mode, wherein the control valve prevents the activation flow in the lost motion control flow passage; and a conditioning circuit adapted to provide a supplemental flow of hydraulic fluid in the lost motion control flow passage when the control valve is in the deactivated mode, the conditioning circuit including a vent for venting the supplemental flow from the control flow passage; wherein the rocker arm includes a rocker arm supply passage for receiving hydraulic fluid from the hydraulic fluid supply source and a rocker arm lost motion control passage, wherein the conditioning circuit includes a supplemental flow passage connecting the rocker arm supply passage to the rocker arm lost motion control passage.
Description
DESCRIPTION OF THE DRAWINGS
(1) The above and other attendant advantages and features of the invention will be apparent from the following detailed description together with the accompanying drawings, in which like reference numerals represent like elements throughout. It will be understood that the description and embodiments are intended as illustrative examples according to aspects of the disclosure and are not intended to be limiting to the scope of invention, which is set forth in the claims appended hereto. In the following descriptions of the figures, all illustrations pertain to features that are examples according to aspects of the instant disclosure, unless otherwise noted.
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DETAILED DESCRIPTION
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(25) The main exhaust rocker arm 20 may contact an exhaust valve bridge 60 and the main intake rocker arm 40 may contact an intake valve bridge 70 which contacts ends of intake valve stems. The engine braking exhaust rocker arm 25 may contact a sliding pin 65 provided in the exhaust valve bridge 60, which permits actuation of only a single one of the exhaust valves 81, separately from exhaust valve bridge 60, by the engine braking exhaust rocker arm 25. The engine braking intake rocker arm 30 may contact a sliding pin 75 provided in the intake valve bridge 70, which permits actuation of only a single one of the intake valves, separately from intake valve bridge 70, by the engine braking intake rocker arm 30. Each of the rocker arms 20, 25, 30 and 40 may be actuated by cams and may include a cam roller, for example. The main exhaust rocker arm 20 may be driven by a cam that includes a main exhaust bump which may selectively open the exhaust valves during an exhaust stroke for an engine cylinder, and the main intake rocker arm 40 is driven by a cam which includes a main intake bump which may selectively open the intake valves during an intake stroke for the engine cylinder.
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(27) With reference to
(28) Hydraulic fluid may be supplied to the rocker arm 20 from a hydraulic fluid supply under the control of a solenoid hydraulic control valve (not shown). The hydraulic fluid may flow through a lost motion (or braking) control passage 51 formed in the rocker shaft 50 to a hydraulic passage 21 formed within the rocker arm 20. The arrangement of hydraulic passages in the rocker shaft 50 and the rocker arm 20 shown in
(29) An adjusting screw assembly 90 may be disposed at an end of the rocker arm 20. The adjusting screw assembly may comprise a screw 91 extending through the rocker arm 20 which may provide for lash adjustment, and a threaded nut 92 which may lock the screw 91 in place. A hydraulic passage 93 in communication with the rocker passage 21 may be formed in the screw 91. A swivel foot 94 may be disposed at one end of the screw 91.
(30) The exhaust valve bridge 60 may receive a lost motion assembly including an outer plunger 102, a cap 104, an inner plunger 106, an inner plunger spring 107, an outer plunger spring 108, and one or more wedge rollers or balls 110. The outer plunger 102 may include an interior bore 22 and a side opening extending through the outer plunger wall for receiving the wedge roller or ball 110. The inner plunger 106 may include one or more recesses shaped to securely receive the one or more wedge rollers or balls 110 when the inner plunger is pushed downward. The central opening of the valve bridge 60 may also include one or more recesses for receiving the one or more wedge rollers or balls 110 in a manner that permits the rollers or balls to lock the outer plunger 102 and the exhaust valve bridge together, as shown in
(31) A main event deactivation circuit may be associated with the main exhaust valve rocker 20 and the main intake valve rocker 40 to activate the lost motion assembly and thereby deactivate or disable the main event valve motion. Hydraulic fluid may be selectively supplied from a solenoid control valve 120, through passages 51, 21 and 93 to the outer plunger 102. The supply of such hydraulic fluid may displace the inner plunger 106 downward against the bias of the inner plunger spring 107. When the inner plunger 106 is displaced sufficiently downward, the one or more recesses in the inner plunger may register with and receive the one or more wedge rollers or balls 110, which in turn may decouple or unlock the outer plunger 102 from the exhaust valve bridge body 60. As a result, during this “unlocked” state, valve actuation motion applied by the main exhaust rocker arm 20 does not move the exhaust valve bridge 60 downward to actuate the exhaust valves. Instead, this downward motion causes the outer plunger 102 to slide downward within the central opening of the exhaust valve bridge against the bias of the outer plunger spring 108.
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(33) According to aspects of the disclosure, the brake activation circuit and lost motion circuit may each be provided with a control valve, such as a three-way solenoid valve for controlling and providing independent control of each hydraulic circuit. Referring additionally to
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(40) As will be recognized from the instant disclosure, in conditioning circuit configurations according to aspects of the disclosure, the supply oil pressure may be maintained at a continuous pressure and the selective actuation circuits for brake/lost motion may be activated/deactivated by the solenoid valves as described above. As described above, the solenoids may be mounted in or on an engine pedestal, two or more pedestals being provided with supporting/mounting structure for the rocker shaft, such as rocker journals, having internal lubrication and/or hydraulic passages. Alternatively, the solenoids may be mounted in other locations on or in the vicinity of the engine cylinder head with appropriate passages or conduits for conveying hydraulic fluid to the braking and lost motion circuits. The solenoids may receive oil from the continuous supply circuit in the rocker shaft and return it to the shaft braking and lost motion passages. Alternatively, the solenoids may receive oil from another supply/source within the engine, or even external to it and supply it to the shaft braking and lost motion passages. As will be recognized, dedicated oil supply passages for each solenoid may improve the conditioning provided by the respective conditioning circuit and improve response times and response consistency.
(41) According to aspects of the disclosure, and as will be apparent from this description, variants on the general conditioning circuit configurations described above may be provided. For example, the supplemental fluid supply paths to the hydraulic circuits and the venting passages may take other forms or have other locations within the respective circuits. In addition, flow control components, such as orifices, check valves and regulating devices may be used in conjunction with, or as part of, the conditioning circuit.
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(44) Other variants, according to aspects of the disclosure, may be suitable for providing improved conditioning circuits in environments where there may be challenges in maintaining oil pressure at low engine speeds. For example, in engines with marginal oil supply to the cylinder head, especially at low engine speeds, oil pressure may drop below levels needed for effective operation of the conditioning circuit. Positive displacement oil pumps commonly used in internal combustion engines have a lower output at low rpm due to leakage such that pressure can drop below acceptable levels. Moreover, the additional demands placed on the oil supply by one or more conditioning circuits at idle condition or low rpm may have unacceptable impact on the operation of the braking and lost motion circuits. According to aspects of the disclosure, conditioning circuits may be provided with pressure and/or flow control components to eliminate oil demand by the conditioning circuit below a pressure threshold.
(45) Other variants according to aspects of the disclosure may include providing flow restricting orifices within the structure of the solenoids themselves, or having deliberate and controlled internal bleed or leaking within the solenoid. These, however, may be less desirable because of the close proximity of the supply and vent in the solenoid valve structure.
(46) Aspects of the disclosure also provide for locating components of the conditioning circuits at specific locations within an engine or engine overhead environment. It may be desirable to have at least one of the supplemental supply flow paths located at one end of the braking or lost motion circuit and the solenoid located at an opposite end thereof.
(47) According to further aspects of the disclosure, the hydraulic conditioning circuits may be facilitated by supplemental flow passages provided in additional components in an engine valvetrain. For example, supplemental flow passages may be provided in the solenoid manifold, which may have internal passages for respective connection of the solenoid valve ports and vent to corresponding passages in the rocker pedestal. For further example, supplemental flow passages may be provided in the rocker arm in the valvetrain.
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(49) It will be recognized from the instant disclosure that other components or devices for flowing oil or hydraulic fluid from a supply circuit or passage to a lost motion and/or braking circuit or passage may be utilized within the scope and spirit of the disclosure. For example, if it may be desirable to have a clean oil supply to the braking/lost motion circuits, filtering components, such as screens, sintered elements, or edge filters, or even fine passages, within or in combination with the supplemental flow passage(s) described herein.
(50) In an implementation of the instant disclosure, applicants have found that a flow rate of 0.3 liters per minute at a pressure of 1 to 2 bar has been adequate to provide a 25% improvement in turn on response and reduction in response variation in a typical installation having a single solenoid to supply three brake actuators. Even lower flow rates of about 0.1 liters per minute may in some cases be adequate to eliminate variability in turn on response times, however the turn on time improvement may not improve as significantly.
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(52) Although the present implementations have been described with reference to specific example embodiments, it will be evident that various modifications and changes may be made to these embodiments without departing from the broader spirit and scope of the invention as set forth in the claims. Accordingly, the specification and drawings are to be regarded in an illustrative rather than a restrictive sense.