Punching device, paper sheet processing apparatus, and image forming apparatus
09606493 ยท 2017-03-28
Assignee
Inventors
Cpc classification
B65H35/04
PERFORMING OPERATIONS; TRANSPORTING
B26F1/0092
PERFORMING OPERATIONS; TRANSPORTING
G03G15/6582
PHYSICS
B65H37/00
PERFORMING OPERATIONS; TRANSPORTING
B26D7/18
PERFORMING OPERATIONS; TRANSPORTING
International classification
G03G15/00
PHYSICS
G03G21/00
PHYSICS
B65H35/04
PERFORMING OPERATIONS; TRANSPORTING
B65H37/00
PERFORMING OPERATIONS; TRANSPORTING
B26F1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A punching device includes: a punching member opens a punch hole on a sheet material on a die plate by penetrating a die hole provided to the die plate; a discharging member discharges static electricity charged on a punching chip generated by opening of the punch hole when the punching chip is guided to fall on the discharging member arranged on a lower side of the die hole and brought into contact with the discharging member; and a pressing member that presses the punching chip on the discharging member against the discharging member.
Claims
1. A punching device comprising: a punching member to open a punch hole on a sheet material on a die plate by penetrating a die hole provided to the die plate; and at least two discharging members, on a relatively lower side of the die hole, to discharge static electricity charged on a punching chip, generated by the opening of the punch hole, upon the punching chip falling on and contacting at least one of the discharging members, each of the at least two discharging members including a plurality of discharge needles at least slightly downwardly extending in a falling direction of the punching chip, at least a partial overlap between the discharge needles of one of the at least two discharging members and the discharge needles of another of the at least two discharging members existing nearly perpendicular to the falling direction of the punching chip above a discharge space, the discharge needles of one of the at least two discharge members further being intermixed with discharge needles of the another of the at least two discharging members along a direction nearly perpendicular to the falling direction.
2. The punching device according to claim 1, wherein the punching member is further configured to press the punching chip against the at least one of the at least two discharging members.
3. The punching device according to claim 1, wherein space for retaining the punching chip is formed between an end of the punching member and the discharging member.
4. The punching device according to claim 1, wherein the discharge needles are arranged at intervals, each of the intervals being relatively smaller than a diameter of the punching chip.
5. The punching device according to claim 1, wherein the at least two discharging members are inclined downward with respect to a punching direction.
6. The punching device according to claim 1, wherein lengths of the needles of the at least two discharging members extending in a falling direction of the punching chip are set such that one of the at least two discharging members, disposed to face another of the at least two discharge member, are relatively longer than needles of the another discharging member, and wherein at least a slight downward inclination direction of the one of the at least two discharging members is set in accordance with a falling direction of the punching chip.
7. The punching device according to claim 1, further comprising: a backflow preventing member, configured to restrict movement of the punching chip to an opposite direction of an accumulation direction of the punching chip on the discharging member, arranged directly under the die hole.
8. The punching device according to claim 7, wherein an end of the backflow preventing member extends toward a center part of the die hole.
9. The punching device according to claim 7, wherein the backflow preventing member is formed of a fiber material.
10. A paper sheet processing apparatus, comprising: a punching unit to perform punching processing on a paper sheet, the punching unit including, a punching member to open a punch hole on a sheet material on a die plate by penetrating a die hole provided to the die plate; and at least two discharging members, on a relatively lower side of the die hole, to discharge static electricity charged on a punching chip, generated by the opening of the punch hole, upon the punching chip falling on and contacting at least one of the discharging members, each of the at least two discharging members including a plurality of discharge needles at least slightly downwardly extending in a falling direction of the punching chip, at least a partial overlap between the discharge needles of one of the at least two discharging members and the discharge needles of another of the at least two discharging members existing nearly perpendicular to the falling direction of the punching chip above a discharge space, the discharge needles of one of the at least two discharge members further being intermixed with discharge needles of the another of the at least two discharging members along a direction nearly perpendicular to the falling direction.
11. An image forming apparatus, comprising: an image forming unit to form an image on a recording paper sheet; and a recording paper sheet processing unit to perform certain processing on the recording paper sheet on which the image is formed by the image forming unit, wherein the recording paper sheet processing unit includes a punching unit, the punching unit including a punching member to open a punch hole on a sheet material on a die plate by penetrating a die hole provided to the die plate; and at least two discharging members, on a relatively lower side of the die hole, to discharge static electricity charged on a punching chip, generated by the opening of the punch hole, upon the punching chip falling on and contacting at least one of the discharging members, each of the at least two discharging members including a plurality of discharge needles at least slightly downwardly extending in a falling direction of the punching chip, at least a partial overlap between the discharge needles of one of the at least two discharging members and the discharge needles of another of the at least two discharging members existing nearly perpendicular to the falling direction of the punching chip above a discharge space, the discharge needles of one of the at least two discharge members further being intermixed with discharge needles of the another of the at least two discharging members along a direction nearly perpendicular to the falling direction.
12. The punching unit according to claim 1, wherein the at least partial overlap of the discharge needles is relatively smaller than a diameter of the punching chip.
13. The paper sheet processing apparatus according to claim 10, wherein the at least partial overlap of the discharge needles is relatively smaller than a diameter of the punching chip.
14. The paper sheet processing apparatus according to claim 10, wherein the punching member is further configured to press the punching chip against the at least one of the at least two discharging members.
15. The paper sheet processing apparatus according to claim 10, wherein lengths of the needles of the at least two discharging members extending in a falling direction of the punching chip are set such that one of the at least two discharging members, disposed to face another of the at least two discharge members, are relatively longer than needles of the another discharging member, and wherein at least a slight downward inclination direction of the one of the at least two discharging members is set in accordance with a falling direction of the punching chip.
16. The paper sheet processing apparatus according to claim 10, wherein the punching unit further comprises: a backflow preventing member, configured to restrict movement of the punching chip to an opposite direction of an accumulation direction of the punching chip on the discharging member, arranged directly under the die hole.
17. The image forming apparatus according to claim 11, wherein the at least partial overlap of the discharge needles is relatively smaller than a diameter of the punching chip.
18. The image forming apparatus according to claim 11, wherein the punching member is further configured to press the punching chip against the at least one of the at least two discharging members.
19. The image forming apparatus according to claim 11, wherein lengths of the needles of the at least two discharging members extending in a falling direction of the punching chip are set such that one of the at least two discharging members, disposed to face another of the at least two discharge members, are relatively longer than needles of the another discharging member, and wherein at least a slight downward inclination direction of the one of the at least two discharging members is set in accordance with a falling direction of the punching chip.
20. The image forming apparatus according to claim 11, wherein the punching unit further comprises: a backflow preventing member, configured to restrict movement of the punching chip to an opposite direction of an accumulation direction of the punching chip on the discharging member, arranged directly under the die hole.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(11) The following will describe an image forming system 1 including a paper sheet processing apparatus 300 provided with a punching device 200 according to an embodiment of the invention and an image forming apparatus 100 with reference to the enclosed drawings.
(12) In the image forming system 1 illustrated in
(13) The image forming apparatus 100 illustrated in
(14) When the photosensitive drum 102 has received a signal instructing the start of image forming action from a control unit (not illustrated) of the image forming apparatus, the photosensitive drum 102 starts rotation in a clockwise direction in
(15) When the toner image formed on the photosensitive drum 102 has reached the transfer part 106 as a transfer unit, the toner image is transferred, by effect of a high voltage applied to the transfer part 106, onto the paper sheet P conveyed along a paper conveyance path K from any of a plurality of paper feeding trays 110. The remaining toner on the photosensitive drum 102 without being transferred even after passing a transfer position is cleaned by the cleaning part 107 so as to prepare for the following image forming action.
(16) The paper sheet P on which the unfixed toner image is formed is passed through a transfer nip of the transfer part 106 and then transferred to the fixing part 109. The fixing part 109 includes a fixing roller 109a and a pressing roller 109b pressed against the fixing roller 109a. The fixing roller 109a and the pressing roller 109b are in contact with each other to form a fixing nip by which the paper sheet P is held. The fixing roller 109a includes therein a heat source (not illustrated) as a heating unit, and the fixing roller 109a is heated by heating of the heat source. The heated fixing roller 109a applies a heating value to the paper sheet P held by the fixing nip so as to heat the paper sheet P. The image on the paper sheet P is fixed by this heating and the influence of nip pressure.
(17) In the case of single-side printing, the paper sheet P passed through the fixing part 109 is conveyed from the image forming apparatus 100 to the paper sheet processing apparatus 300, as illustrated by an arrow A of
(18) The paper sheet processing apparatus 300 includes a control unit (not illustrated) controlling the action of each part. The control unit is a computer including a central processing unit (CPU), a storage, a communication interface, and other components. A conveyance sensor and other devices are connected to the control unit. The control unit (CPU) drive-controls each part of the paper sheet processing apparatus 300 in accordance with a program stored in the storage. The control unit is connected to the control unit (not illustrated) of the image forming apparatus 100 so that they can perform data communication, as described above. The embodiment is not limited to the paper sheet processing apparatus including a punching device, and can be also applied to a single punching device or an image forming apparatus provided with a punching device. The image forming apparatus 100 illustrated in
(19) The following will describe an example of the punching device 200 that is a characteristic part of the invention.
EMBODIMENT
(20)
(21) The punching device 200 of the example includes a punching unit 210, a punch chip ejection path 220 (refer to
(22) As illustrated in
(23) As illustrated in
(24) The following will describe the punching action of the punching device 200 of the example having such a configuration with reference to
(25) In the punching device 200 of the example, as illustrated in
(26) With repetition of punching action illustrated in
(27) As illustrated in
(28) As a result of intensive research, the inventors have found that the static electricity occurs strongly when the punching pin 211 passes through the paper sheet with toner on only one side thereof from the surface side with toner and the toner and the punching pin 211 are rubbed each other. In addition, the inventors have found that the static electricity occurs strongly also when the punching pin 211 passes through the paper sheet with toner on both sides thereof and the toner and the punching pin 211 are rubbed each other. The static electricity potential is substantially same regardless of whether the toner with which the punching pin 211 is brought into contact exists on only one side of the paper sheet or on both sides of the paper sheet. Consequently, it has been found that when the toner exists on both sides, the surface side with toner rubbed with the punching pin 211 is charged more strongly. It can be considered that this is because the toner is formed of resin materials and such toner is rubbed with the punching pin, thereby generating static electricity. As illustrated in
(29) The pressing member is not limited to the punching pin 211 as in the example described above, and may be any member as long as it presses the punch chips 240 remaining on the discharging members 215 against the discharging members 215.
MODIFICATION
(30) Next, one modification of the punching device of the above-described embodiment will be described.
(31) Some examples have been described above. The invention exerts the characteristic effects in each of the following forms.
(32) Form A
(33) A punching device in which a punching member such as the punching pin 211 opens a punch hole on a sheet material on a die plate 214 by penetrating a die hole 213 provided to the die plate 214, a discharging member 215 discharges static electricity charged on a punching chip such as the punch chip 240 generated by opening of the punch hole when the punching chip is guided to fall on the discharging member 215 arranged on the lower side of the die hole and brought into contact with the discharging member 215, the punching device includes a pressing member that presses the punching chip on the discharging member against the discharging member.
(34) In this manner, the punching chips on the discharging members are pressed against the discharging members by the pressing member, whereby the contact pressure of the discharging members with the punching chips is increased, and the contact resistance of the discharging members is decreased, as described in the above embodiment. This facilitates the flow of static electricity charged on the punching chips in the discharging members. Then, the static electricity charged on the punching chips can be discharged preferably.
(35) Form B
(36) In Form A, the pressing member is a punching member such as the punching pin 211. In this manner, the punching member reciprocates through the die hole in the direction orthogonal to the die plate, as described in the above example of the above embodiment. The discharging members are disposed at positions directly under the die hole on the downstream side of the falling direction of the punching chips so that the end of the punching member can press the punching chips against the discharging members when the punching member is moved downward to open a punch hole on a sheet material. In this manner, a discharging of the punching chips charged with static electricity can be performed immediately after the punching chips are generated. Therefore, it is possible to prevent the conventional case in which the punching chips charged with static electricity are attached on a wall surface of the punch chip ejection path provided on the downstream side of the punching direction.
(37) Form C
(38) In Form A or Form B, space for retaining punching chips is formed between the end of the punching member and the discharging members. In this manner, a relatively large amount of punching chips can be retained in the space formed between the end of the punching member and the discharging members, as described in the above example of the above embodiment. The total amount of electric charge of remaining punching chips is increased and then exceeds a certain amount, whereby corona discharge occurs. As a result, the electric charge having reverse polarity to that of the punching chips and the electric charge of the punching chips are coupled to each other, so as to be neutralized electrically. In this way, besides the discharge performed by pressing punching chips against the discharging members, the discharge by corona discharge occurs, thereby improving the discharge performance.
(39) Form D
(40) In Form A to Form C, the discharging member includes a plurality of discharging members, and the ends of the discharging members 215 face each other. In this manner, when the punching chip is passed between the ends of the discharging members, both surfaces of the punching chip are brought into contact with the ends of the discharging members, as described in the above example of the above embodiment. Thus, the static electricity charged on at least one surface of the punching chips can be discharged preferably.
(41) Form E
(42) In Form A to Form D, the discharging member 215 includes a plurality of discharge needles 215a, and the discharge needles are arranged with intervals smaller than a punching chip. In this manner, when the punching chip is passed between the discharge needles, the punching chip is easily brought into contact with the discharge needles, whereby the punching chips can be discharged securely, as described in the above example of the above embodiment.
(43) Form F
(44) In Form D or Form E, the needle ends of the discharge needles 215a arranged to form the discharging members disposed to face each other cross each other when viewed from the arrangement direction of the discharge needles 215a. In this manner, when the punching chip is passed between the needle ends of the facing discharge needles, both surfaces of the punching chip are pressed against the crossing part of the discharge needles, as described in the above example of the above embodiment. The punching chips are strongly pressed against the discharging members so that the crossing amount of the crossing part of the discharge needles is decreased gradually and the gaps between the needle ends of the discharge needles are expanded. As a result, the contact pressure of the discharging members with the punching chips is significantly increased, and the contact resistance of the discharging members is significantly decreased, which facilitates the flow of static electricity charged on the punching chips in the discharging members. Thus, the static electricity charged on at least one surface of the punching chips can be discharged preferably.
(45) Form G
(46) In Form A to Form F, the discharging members are inclined relative to the punching direction. In this manner, the posture of the punching chips becomes vertical, and both surfaces of the punching chips are easily brought into contact with the discharging members, as described in the above example of the above embodiment. Thus, the static electricity charged on at least one surface of the punching chips can be discharged preferably.
(47) Form H
(48) In Form A to Form G, one of the discharging members that are disposed to face each other is provided to be longer than the other discharging member, and the inclination direction of one discharging member is set in accordance with the falling direction of punching chips. In this manner, the falling direction of punching chips can be controlled, which suppresses the case in which the punching chips are stored unevenly in the punch chip storing container for storing punching chips, as described in the above modification of the above embodiment. Therefore, it is possible to prevent full-state detection errors and increase the storage amount of the punch chip storing container.
(49) Form I
(50) In Form A to Form H, the backflow preventing members 218 restricting the movement of punching chips in the opposite direction of the accumulation direction of the punching chips on the discharging members are arranged directly under the die hole. In this manner, the backflow preventing members are arranged directly under the die hole, which prevents the punching chips remaining on the discharging members from passing through the die hole in the opposite direction of the punching direction, as described in the example of the above embodiment. Therefore, it is possible to prevent scattering of punching chips that become obstacles on the die plate after passing through the die hole and avoid paper conveyance jam.
(51) Form J
(52) In Form I, the ends of the backflow preventing members extend toward the center part of the die hole. In this manner, it is possible to securely prevent the punching chips from passing through the die hole, as described in the above Modification 1 of the above embodiment.
(53) Form K
(54) In Form I or Form J, the backflow preventing members 218 are formed of a fiber material. In this manner, it is possible to suppress abrasion of the backflow preventing member and secure the durability, as described in the example of the above embodiment.
(55) Form L
(56) In the paper sheet processing apparatus 300 including a punching unit that performs punching processing on a paper sheet, the punching device 200 of Form A to Form K is used as the punching unit. In this manner, it is possible to preferably discharge static electricity charged on punching chips generated in punching processing of the paper sheet processing apparatus, as described in the above embodiment.
(57) Form M
(58) In the image forming apparatus 100 including an image forming unit that forms an image on a recording paper sheet and a recording paper sheet processing unit that performs certain processing on the recording paper sheet on which an image is formed by the image forming unit, the paper sheet processing apparatus 300 of Form L is used as the recording paper sheet processing unit. In this manner, it is possible to preferably discharge static electricity charged on punching chips generated when the punching processing is performed on the recording paper sheet on which the image is formed by the image forming apparatus.
(59) The present embodiments exert the characteristic effect of preferably discharging static electricity charged on punching chips immediately after punch holes are opened.
(60) Although the invention has been described with respect to specific embodiments for a complete and clear disclosure, the appended claims are not to be thus limited but are to be construed as embodying all modifications and alternative constructions that may occur to one skilled in the art that fairly fall within the basic teaching herein set forth.