Z-shaped closure member for raised seam roofs
09605435 ยท 2017-03-28
Inventors
Cpc classification
F24F2221/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
E04D13/17
FIXED CONSTRUCTIONS
E04D11/00
FIXED CONSTRUCTIONS
F24F7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A Z-closure member for raised seam roofs is formed through bending techniques into a shape having a ventilated central vertical member, an upper mounting flange having a return upper retainer member terminating rearwardly of the central member, and a lower flange extending from said central member and terminating rearwardly thereof to define a cavity for the insertion of a filter against the central member. A plurality of filter retention devices are disclosed for restraining movement of the filter, including adhesive placed on said central opening, an upper tab integrally formed with said upper retainer member and extending downwardly therefrom, a flexible locking tab formed as a return from said lower flange and terminating at said cavity, and a raised retention dimple formed in the lower flange adjacent the cavity. An optional rearwardly and upwardly extending deflector member extends from said lower flange to deflect rain passing through the filter.
Claims
1. A Z-shaped closure member for mounting a vent cap on a raised seam roof structure, comprising: a central member having a front face and a rear face, said central member having ventilation openings formed therein for the passage of air through said central member; an upper flange integral with said central member and extending forwardly from an upper end of said front face approximately orthogonally thereto; an upper retainer member integrally formed with said upper flange and extending from a front terminus of said upper flange in an overlying manner relative thereto to a position spaced a predetermined distance rearwardly of the rear face of said central member; a lower flange integral with said central member and extending rearwardly in an opposing direction relative to said upper flange from a lower end of said front face approximately orthogonally thereto, said upper retainer member, said central member and said lower flange defining a cavity for the insertion of a filter; and filter retention devices incorporated into said upper and lower flanges to restrain movement of said filter away from said central member when said filter is installed in said cavity.
2. The Z-shaped closure member of claim 1 wherein said retention devices include adhesive placed on one or more of said upper retainer member, said central member and said lower flange for engagement with said filter when installed in said cavity.
3. The Z-shaped closure member of claim 1 wherein said retention devices include an upper tab member integrally formed with said upper retainer member and extending downwardly therefrom and terminating below said upper retainer member and rearwardly of said cavity.
4. The Z-shaped closure member of claim 3 wherein said retention devices include a flexible locking tab integrally formed with said lower flange and extending forwardly from a rear terminus of said lower flange and terminating rearwardly of said cavity.
5. The Z-shaped closure member of claim 3 wherein said retention devices include a retention dimple formed into said lower flange and projecting upwardly toward said upper retainer member and being located adjacent said cavity, such that said filter when installed into said cavity is retained in positioned relative to said central member by said retention dimple and said upper tab member.
6. The Z-shaped closure member of claim 3 wherein said upper tab is formed as a retention dimple projecting downwardly toward said lower flange and being located adjacent said cavity.
7. The Z-shaped closure member of claim 1 further comprising a deflection member integrally formed with said lower flange and extending rearwardly and upwardly from a lower terminus of said lower flange.
8. The Z-shaped closure member of claim 7 wherein said deflection member terminates below a plane defined by said upper retainer member so that a gap is defined between a distal terminus of said deflection member and said vent cap when said Z-shaped closure member is installed to connect said vent cap to said raised seam roof structure.
9. The Z-shaped closure member of claim 1 wherein said central member is formed with weep holes to allow the passage of moisture from rearwardly of said central member.
10. The Z-shaped closure member of claim 9 wherein said lower flange includes a seal member mounted thereon and being positioned on a lower side of said lower flange opposite from said cavity.
11. The Z-shaped closure member of claim 10 wherein said seal member is formed of elastomeric material and is extends along the lower side of said lower flange for a distance substantially equal to a length dimension of said cavity.
12. A Z-shaped closure member for mounting a vent cap on a raised seam roof structure, comprising: a central member having a front face and a rear face and being formed with ventilation openings; an upper flange integral with said central member and extending forwardly from an upper end of said front face approximately orthogonally thereto; an upper retainer member integrally formed with said upper flange and extending from a front terminus of said upper flange in an overlying manner relative thereto to a position spaced a predetermined distance rearwardly of the rear face of said central member; a lower flange integral with said central member and extending rearwardly in a direction opposite from said upper flange from a lower end of said front face approximately orthogonally thereto, said upper retainer member, said central member and said lower flange defining a cavity for the insertion of a filter; filter retention devices incorporated into said upper and lower flanges to restrain movement of said filter away from said central member when installed in said cavity; and a filter positioned within said cavity adjacent the rear face of said central member, said filter being retained in position against said rear face by said filter retention devices.
13. The Z-shaped closure member of claim 12 further comprising a deflection member integrally formed with said lower flange and extending rearwardly and upwardly from a lower terminus of said lower flange.
14. The Z-shaped closure member of claim 12 wherein said lower flange includes an elastomeric seal member mounted thereon and being positioned on a lower side of said lower flange opposite from said cavity, said seal member extending along the lower side of said lower flange for a distance substantially equal to and corresponding to a length dimension of said locking tab.
15. The Z-shaped closure member of claim 12 wherein said central member is formed with weep holes adjacent said lower flange to permit passage of moisture from rearwardly of said central member, said ventilation openings being formed with vertically oriented slots and a central strip bent from said central member.
16. The Z-shaped closure member of claim 15 wherein said retention devices include adhesive placed on one or more of said upper retainer member, said central member and said lower flange for engagement with said filter.
17. The Z-shaped closure member of claim 15 wherein said retention devices include an upper tab member integrally formed with said upper retainer member and extending downwardly therefrom and terminating below said upper retainer member and rearwardly of said cavity.
18. The Z-shaped closure member of claim 17 wherein said retention devices include a flexible locking tab integrally formed with said lower flange and extending forwardly from a rear terminus of said lower flange and terminating rearwardly of said cavity.
19. The Z-shaped closure member of claim 17 wherein said retention devices include a retention dimple formed into said lower flange and projecting upwardly toward said upper retainer member and being located adjacent said cavity, such that said filter when installed into said cavity is retained in positioned relative to said central member by said retention dimple and said upper tab member.
20. The Z-shaped closure member of claim 19 further comprising a deflection member integrally formed with said lower flange and extending rearwardly and upwardly from a lower terminus of said lower flange.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The advantages of this invention will become apparent upon consideration of the following detailed disclosure of the invention, especially when taken in conjunction with the accompanying drawings wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(30) Referring now to drawings, and particularly to
(31) The Z-closure member 20 is best seen in
(32) The Z-closure member is uniquely formed through sheet metal bending techniques to have an upper tab member 28 extending from the upper horizontal flange 22 that secures an upper portion of the filter F, and a lower flexible locking tab 29 extending from the lower horizontal flange to secure a lower portion of the filter F, as will be described in greater detail below, such that the filter F is secured in position adjacent the rear face of the central vertical member 25 to filter the air passing through the ventilation openings 26.
(33) Beginning at the uppermost edge of the central member 25, the upper flange 22 is bent at approximately a 90 degree angle to extend forwardly from the front face of the central member 25 to the terminus of the upper flange 22. The Z-closure member 20 then bends through approximately 180 degrees to create an upper retainer member 27 that doubles back over the upper flange 22 and passes rearwardly of the central member 25 to overlie the filter F. The upper tab member 28 is then formed by a downward bend through an angle slightly less than 90 degrees so that the upper tab member 28 will trap the upper portion of the filter F at the bend for the upper tab member 28, but the upper tab member 28 flares rearwardly to facilitate the insertion of the filter F, as will be descried in greater detail below.
(34) Beginning then at the lowermost edge of the central member 25, the lower flange 24 is formed through a rearward bend of approximately 90 degrees so that the Z-closure member 20 extends rearwardly of the central member 25 underneath the filter F to form a lower retainer member 27a and the lower flange 24 extending rearwardly of the central member 25 and the filter F. The Z-closure member 20 then does a reverse bend of slightly less than 180 degrees to extend forwardly to form the lower flexible locking tab 29 in a manner that projects upwardly so that the forward terminus of the lower flexible locking tab 29 will engage a lower portion of the filter F, once inserted. The flexible lower locking tab 29 has a slight range of vertical movement that allows the insertion of the filter F into position against the rearward face of the vertical member 25.
(35) The insertion of the filter F can be easily accomplished by first positioning the upper portion of the filter F against the upper retainer member 27, slipping in front of the upper tab member 28. The rearward inclination of the upper tab member 28 allows the filter F to be angled into position against the upper retainer member 27. Once oriented into the upper portion of the Z-closure member 20 against the upper retainer member 27, the lower portion of the filter F can be pressed toward the vertical member 25 by deflecting the lower locking tab 29 downwardly to permit the filter F to pass into position against the lower retainer member 27a. Once the filter F is located past the flexible lower locking tab 29, the lower locking tab 29 will deflect upwardly to engage the lower portion of the filter F. Thus, the filter F is secured into position against the rear face of the vertical member 25 by the upper tab member 28 and the lower locking tab 29 without requiring the use of special fasteners or special formed retainer members such as disclosed in U.S. Pat. No. 5,605,022. One skilled in the art will recognize that the filter F can be installed on the Z-closure member 20 during the time of manufacture of the Z-closure member 20, or at the time of installation of the Z-closure member to connect a vent cap 15 to a roof system 10, as is described below.
(36) The Z-closure member 20 is utilized to secure a vent cap 15 to the roof panels 12 of a raised seam roof system 10. With reference to
(37) Once the roof panels 12 have been installed with the Z-closure members 20 attached as described above, the vent cap 15 can be installed. The vent cap 15 is formed with a return lip 16 on both opposing sides thereof to define a receiving slot 17. The vent cap 15 can then be installed by sliding the vent cap 15 onto the upper flange 22, positioned within the receiving slot 17. Once mounted onto the upper flanges 22, the vent cap can be fixed into position be inserting a fastener 18, such as a rivet, through the vent cap 15 into engagement with the upper flange 22. Because of the engagement of the vent cap 15 onto the upper flanges 22 of the Z-closure members 20, the vent cap 15 does not require many fasteners 18 to fix the vent cap 15 on the roof system 10. In fact, two fasteners 18 per roof panel 12 have been found to be sufficient to retain the position of the vent cap on the Z-closure members 20.
(38) The Z-closure members 20 are configured to engage with raised seam roof panels 12 and to present an upper flange 22 above the seam of co-joined panels 12 that permits the mounting of a simple vent cap 15 onto the upper flanges 22 of the respective Z-closure members 20 along the line of the roof peak. The simple vent cap 15 can be formed by a single bend at the center of the vent cap 15, along with the opposing bends to form the return lip 16 and the receiving slot 17, as opposed to a more complex vent cap, such as shown in U.S. Pat. Nos. 5,427,571 and 5,605,022, that creates a raised vent cap body to permit the flow of air through the corresponding closure member and into the vent cap. The Z-closure member 20 according to the instant invention allows a flow of air through the central member 25 in flow communication with the vent cap 15 without requiring a raised portion to be formed in the vent cap 15. Thus, the use of the Z-closure 20 with the simple vent cap 15 reduces the costs of installing a raised seam roof system 10.
(39) A second embodiment of the Z-closure member 20 according to the principles of the instant invention is depicted in
(40) This second embodiment of the Z-closure member 20 shown in
(41) Under certain wind and rain conditions, such as extremely high winds and rain carried thereby into the ventilated face of the central vertical member 25, slight amounts of rain water can pass through the ventilation openings 26, irrespective of the shape of configuration of the openings 26. Such rain infiltration will be halted by the mesh filter F and settle to the bottom of the filter F against the bottom of the Z-closure member 20. The placement of weep holes 26a along the bottom of the central vertical member 25 will enable the collected infiltration of rainwater to drain from the Z-closure member once the rainfall has ceased. Weep holes 26a are shown at the opposing edges of the Z-closure member 20, but additional weep holes 26a can be added, if necessary, particularly at the center of the bottom of the central vertical member 25.
(42)
(43) This third embodiment of the Z-closure member 20 is more economical to manufacture as the progressive bends to the sheet metal to form the upper tab member 28 and the flexible lower locking tab 29 are not required, thus providing an economy version of the Z-closure member 20. The operation of this third embodiment of the Z-closure member 20 is essentially the same as described above except that the filter is not restrained from movement by the missing tabs 28, 29. The weep holes 26a, as shown in
(44) Referring now to
(45) Referring now to
(46) Referring now to
(47) The seventh embodiment of the Z-closure member 20 incorporating the principles of the instant invention is depicted in
(48) The installation of the sixth embodiment to connect a vent cap 15 to a raised seam roofing structure 10 is shown in
(49) As noted above, the filter F is a preferable option to limit the entrance of insects and dirt through the ventilation openings 26 in the central member 25. However, the filter F, if utilized, may be inserted onto the Z-closure member 20 during the manufacturing process that forms the Z-closure member 20, or the filter F could be added to the Z-closure member 20 at the time of installation of the Z-closure member 20 to mount the vent cap 15 to the roofing structure 10. This option of inserting the filter F at the time of installation is also appropriate in the embodiments described above where adhesive 34 is restraining the filter F from movement relative to the central member 25, although one skilled in the art will note that adhesive restrained filters F are more efficiently installed at the time of manufacture than at the time of installation.
(50) It will be understood that changes in the details, materials, steps and arrangements of parts which have been described and illustrated to explain the nature of the invention will occur to and may be made by those skilled in the art upon a reading of this disclosure within the principles and scope of the invention. The foregoing description illustrates the preferred embodiment of the invention; however, concepts, as based upon the description, may be employed in other embodiments without departing from the scope of the invention.