Rotating electrical device
09608486 ยท 2017-03-28
Assignee
Inventors
Cpc classification
International classification
H02K11/00
ELECTRICITY
Abstract
A rotating electrical device comprising a circuit section being disposed offset from a motor section to one side or another side, in a direction orthogonal to an axial direction of the motor section as viewed in the axial direction of the motor section; a stator configuring the motor section together with a rotor, the stator comprising a plurality of teeth formed in a radial shape and a plurality of windings that each includes a terminal-end portion that extends in the axial direction of the motor section, the plurality of windings being respectively wound on any of the plurality of teeth such that each of the terminal-end portions is disposed further to a side in the orthogonal direction from a central axis of the motor section where the circuit section is disposed; and a plurality of terminals that wire-in the circuit section and the terminal-end portions of the plurality of windings.
Claims
1. A rotating electrical device, comprising: a circuit section that is disposed offset from a motor section to one side or another side, in a direction orthogonal to a central axis of the motor section, as viewed in an axial direction of the motor section; a stator configuring the motor section together with a rotor, the stator comprising a plurality of teeth formed in a radial shape and a plurality of windings that each includes terminal-end portions that extend in the axial direction of the motor section, the plurality of windings being respectively wound on any of the plurality of teeth such that each of the terminal-end portions is disposed further toward the circuit section than the central axis of the motor section, as viewed in the axial direction of the motor section; and a plurality of terminals that wire-in the circuit section and the terminal-end portions of the plurality of windings, wherein: the motor section comprises three phases of delta wired windings formed by the plurality of windings, and is configured as a 10-pole 12-slot, or a 14-pole 12-slot, outer-rotor brushless motor; the plurality of teeth are formed in the radial shape at a periphery of a circular ring portion of the stator, the plurality of teeth are numbered from a 1.sup.st tooth to a 12.sup.th tooth in sequence along a circumferential direction of the stator, and the outer peripheral side of the stator is a leading end side of each of the teeth; the first phase winding: has a winding start terminal-end portion disposed between the 1.sup.st tooth and the 2.sup.nd tooth so as to extend toward one side in an axial direction of the stator, is wound on the 1.sup.st tooth in a counterclockwise direction as viewed from the leading end side of the 1.sup.st tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 8.sup.th tooth while passing the circular ring portion, then wound on the 8.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 8.sup.th tooth, then wound on the 7.sup.th tooth in a clockwise direction as viewed from the leading end side of the 7.sup.th tooth, then pulled out as a crossover wire at the one side in the axial direction of the stator and routed to the 2.sup.nd tooth while passing the circular ring portion, then wound on the 2.sup.nd tooth in a clockwise direction as viewed from the leading end side of the 2.sup.nd tooth, and has a winding finish terminal-end portion disposed between the 2.sup.nd tooth and the 3.sup.rd tooth so as to extend toward the one side in the axial direction of the stator; the second phase winding: has a winding start terminal-end portion disposed between the 12.sup.th tooth and the 11.sup.th tooth so as to extend toward the one side in the axial direction of the stator, is wound on the 12.sup.th tooth in a clockwise direction as viewed from the leading end side of the 12.sup.th tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 5.sup.th tooth while passing the circular ring portion, then wound on the 5.sup.th tooth in a clockwise direction as viewed from the leading end side of the 5.sup.th tooth, then wound on the 6.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 6.sup.th tooth, then pulled out at the one side in the axial direction of the stator as a crossover wire and routed to the 11.sup.th tooth while passing the circular ring portion, then wound on the 11.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 11.sup.th tooth, and has a winding finish terminal-end portion disposed between the 11.sup.th tooth and the 10.sup.th tooth so as to extend toward the one side in the axial direction of the stator; the third phase winding: has a winding start terminal-end portion disposed between the 2.sup.nd tooth and the 3.sup.rd tooth so as to extend toward the one side in the axial direction of the stator, is wound on the 3.sup.rd tooth in a clockwise direction as viewed from the leading end side of the 3.sup.rd tooth, then pulled out at the one side in the axial direction of the stator as a first crossover wire and routed to the 9.sup.th tooth while passing the circular ring portion, then wound on the 9.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 9.sup.th tooth, then pulled out at the one side in the axial direction of the stator as a second crossover wire and routed to the 4.sup.th tooth while passing the circular ring portion, then wound on the 4.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 4.sup.th tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 10.sup.th tooth while passing the circular ring portion, then wound on the 10.sup.th tooth in a clockwise direction as viewed from the leading end side of the 10.sup.th tooth, and has a winding finish terminal-end portion disposed between the 10.sup.th tooth and the 11.sup.th tooth so as to extend toward the one side in the axial direction of the stator; and the stator is disposed such that the 1.sup.st, 2.sup.nd, 3.sup.rd, 10.sup.th, 11.sup.th and 12.sup.th teeth are positioned further toward the circuit section than the central axis of the motor section, as viewed in the axial direction of the motor section.
2. The rotating electrical device of claim 1, wherein: the windings are wound on each of the teeth from a tooth base end side that is on the circular ring portion side of the stator; and when the windings are routed from one tooth to an adjacent tooth out of the 1.sup.st tooth to the 12.sup.th tooth, the final transition turn of the winding wound on the one tooth passes inside in a stator radial direction from the first turn of the winding wound on the one tooth.
3. The rotating electrical device of claim 2, wherein: a protruding portion is formed at the stator so as to be interposed between the first turn and the final transition turn of the winding.
4. The rotating electrical device of claim 3, wherein: a supporting portion is formed at the stator to support the winding start terminal-end portion of the winding.
5. The rotating electrical device of claim 3, wherein: a retaining portion is formed at the stator to retain the winding finish terminal-end portion of the winding.
6. The rotating electrical device of claim 1, wherein: a supporting portion is formed at the stator to support the winding start terminal-end portion of the winding.
7. The rotating electrical device of claim 1, wherein: a retaining portion is formed at the stator to retain the winding finish terminal-end portion of the winding.
8. A rotating electrical device, comprising: a circuit section that is disposed offset from a motor section to one side or another side, in a direction orthogonal to a central axis of the motor section, as viewed in an axial direction of the motor section; a stator configuring the motor section together with a rotor, the stator comprising a plurality of teeth formed in a radial shape and a plurality of windings that each includes terminal-end portions that extend in the axial direction of the motor section, the plurality of windings being respectively wound on any of the plurality of teeth such that each of the terminal-end portions is disposed further toward the circuit section than the central axis of the motor section, as viewed in the axial direction of the motor section; and a plurality of terminals that wire-in the circuit section and the terminal-end portions of the plurality of windings, wherein: the motor section includes three phases of delta wired windings formed by the plurality of windings, and is configured as a 10-pole 12-slot, or a 14-pole 12-slot, outer-rotor brushless motor; the plurality of teeth are formed in the radial shape at a periphery of a circular ring portion of the stator, the plurality of teeth are numbered from a 1.sup.st tooth to a 12.sup.th tooth in sequence along a circumferential direction of the stator, and the outer peripheral side of the stator is a leading end side of each of the teeth; the first phase winding: has a winding start terminal-end portion disposed between the 1.sup.st tooth and the 2.sup.nd tooth so as to extend toward one side in an axial direction of the stator, and is wound on the 1.sup.st tooth in a counterclockwise direction as viewed from the leading end side of the 1.sup.st tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 8.sup.th tooth while passing the circular ring portion, then wound on the 8.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 8.sup.th tooth, then wound on the 7.sup.th tooth in a clockwise direction as viewed from the leading end side of the 7.sup.th tooth, then pulled out at the one side in the axial direction of the stator as a crossover wire and routed to the 2.sup.nd tooth while passing the circular ring portion, then wound on the 2.sup.nd tooth in a clockwise direction as viewed from the leading end side of the 2.sup.nd tooth, and has a winding finish terminal-end portion disposed between the 2.sup.nd tooth and the 3.sup.rd tooth so as to extend toward the one side in the axial direction of the stator; the second phase winding: has a winding start terminal-end portion disposed between the 12.sup.th tooth and the 11.sup.th tooth so as to extend toward the one side in the axial direction of the stator, is wound on the 12.sup.th tooth in a clockwise direction as viewed from the leading end side of the 12.sup.th tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 5.sup.th tooth while passing the circular ring portion, then wound on the 5.sup.th tooth in a clockwise direction as viewed from the leading end side of the 5.sup.th tooth, then wound on the 6.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 6.sup.th tooth, then pulled out at the one side in the axial direction of the stator as a crossover wire and routed to the 11.sup.th tooth while passing the circular ring portion, then wound on the 11.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 11.sup.th tooth, and has a winding finish terminal-end portion disposed between the 11.sup.th tooth and the 10.sup.th tooth so as to extend toward the one side in the axial direction of the stator; the third phase winding: has a winding start terminal-end portion disposed between the 2.sup.nd tooth and the 3.sup.rd tooth so as to extend toward the one side in the axial direction of the stator, is wound on the 3.sup.rd tooth in a clockwise direction as viewed from the leading end side of the 3.sup.rd tooth, then wound on the 4.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 4.sup.th tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 9.sup.th tooth while passing the circular ring portion, then wound on the 9.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 9.sup.th tooth, then wound on the 10.sup.th tooth in a clockwise direction as viewed from the leading end side of the 10.sup.th tooth, and has a winding finish terminal-end portion disposed between the 10.sup.th tooth and the 11.sup.th tooth so as to extend toward the one side in the axial direction of the stator; and the stator is disposed such that the 1.sup.st, 2.sup.nd, 3.sup.rd, 10.sup.th, 11.sup.th, and 12.sup.th teeth are positioned further toward the circuit section than the central axis of the motor section, as viewed in the axial direction of the motor section.
9. A rotating electrical device, comprising: a circuit section that is disposed offset from a motor section to one side or another side, in a direction orthogonal to a central axis of the motor section, as viewed in an axial direction of the motor section; a stator configuring the motor section together with a rotor, the stator comprising a plurality of teeth formed in a radial shape and a plurality of windings that each includes terminal-end portions that extend in the axial direction of the motor section, the plurality of windings being respectively wound on any of the plurality of teeth such that each of the terminal-end portions is disposed further toward the circuit section than the central axis of the motor section, as viewed in the axial direction of the motor section; and a plurality of terminals that wire-in the circuit section and the terminal-end portions of the plurality of windings, wherein: the motor section includes three phases of delta wired windings formed by the plurality of windings, and is configured as a 10-pole 12-slot, or a 14-pole 12-slot, outer-rotor brushless motor; the plurality of teeth are formed in the radial shape at a periphery of a circular ring portion of the stator, the plurality of teeth are numbered from a 1.sup.st tooth to a 12.sup.th tooth in sequence along a circumferential direction of the stator, and an outer peripheral side of the stator is a leading end side of each of the teeth; the first phase winding: has a winding start terminal-end portion disposed between the 1.sup.st tooth and the 2.sup.nd tooth so as to extend toward one side in an axial direction of the stator, is wound on the 1.sup.st tooth in a counterclockwise direction as viewed from the leading end side of the 1.sup.st tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 8.sup.th tooth while passing the circular ring portion, then wound on the 8.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 8.sup.th tooth, then wound on the 7.sup.th tooth in a clockwise direction as viewed from the leading end side of the 7.sup.th tooth, then pulled out as a crossover wire at the one side in the axial direction of the stator and routed to the 2.sup.nd tooth while passing the circular ring portion, then wound on the 2.sup.nd tooth in a clockwise direction as viewed from the leading end side of the 2.sup.nd tooth, and has a winding finish terminal-end portion disposed between the 2.sup.nd tooth and the 3.sup.rd tooth so as to extend toward the one side in the axial direction of the stator; the second phase winding: has a winding start terminal-end portion disposed between the 12.sup.th tooth and the 11.sup.th tooth so as to extend toward the one side in the axial direction of the stator, is wound on the 12.sup.th tooth in a clockwise direction as viewed from the leading end side of the 12.sup.th tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 5.sup.th tooth while passing the circular ring portion, then wound on the 5.sup.th tooth in a clockwise direction as viewed from the leading end side of the 5.sup.th tooth, then wound on the 6.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 6.sup.th tooth, then pulled out at the one side in the axial direction of the stator as a crossover wire and routed to the 11.sup.th tooth while passing the circular ring portion, then wound on the 11.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 11.sup.th tooth, and has a winding finish terminal-end portion disposed between the 11.sup.th tooth and the 10.sup.th tooth so as to extend toward the one side in the axial direction of the stator; the third phase winding: has a winding start terminal-end portion disposed between the 10.sup.th tooth and the 11.sup.th tooth so as to extend toward the one side in the axial direction of the stator, and is wound on the 10.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 10.sup.th tooth, then wound on the 9.sup.th tooth in a clockwise direction as viewed from the leading end side of the 9.sup.th tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 4.sup.th tooth while passing the circular ring portion, then wound on the 4.sup.th tooth in a clockwise direction as viewed from the leading end side of the 4.sup.th tooth, then wound on the 3.sup.rd tooth in a counterclockwise direction as viewed from the leading end side of the 3.sup.rd tooth, and has a winding finish terminal-end portion disposed between the 2.sup.nd tooth and the 3.sup.rd tooth so as to extend toward the one side in the axial direction of the stator; and the stator is disposed such that the 1.sup.st, 2.sup.nd, 3.sup.rd, 10.sup.th, 11.sup.th, and 12.sup.th teeth are positioned further toward the circuit section than the central axis of the motor section, as viewed in the axial direction of the motor section.
10. A rotating electrical device, comprising: a circuit section that is disposed offset from a motor section to one side or another side, in a direction orthogonal to a central axis of the motor section, as viewed in an axial direction of the motor section; a stator configuring the motor section together with a rotor, the stator comprising a plurality of teeth formed in a radial shape and a plurality of windings that each includes terminal-end portions that extend in the axial direction of the motor section, the plurality of windings being respectively wound on any of the plurality of teeth such that each of the terminal-end portions is disposed further toward an opposite side to the circuit section with respect to the central axis of the motor section, as viewed in the axial direction of the motor section; and a plurality of terminals that wire-in the circuit section and the terminal-end portions of the plurality of windings.
11. The rotating electrical device of claim 10, wherein: the motor section comprises three phases of delta wired windings formed by the plurality of windings, and is configured as a 10-pole 12-slot, or a 14-pole 12-slot, outer-rotor brushless motor; the plurality of teeth are formed in the radial shape at a periphery of a circular ring portion of the stator, the plurality of teeth are numbered from a 1.sup.st tooth to a 12.sup.th tooth in sequence along a circumferential direction of the stator, and the outer peripheral side of the stator is a leading end side of each of the teeth; the first phase winding: has a winding start terminal-end portion disposed between the 1.sup.st tooth and the 2.sup.nd tooth so as to extend toward one side in an axial direction of the stator, is wound on the 1.sup.st tooth in a counterclockwise direction as viewed from the leading end side of the 1.sup.st tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 8.sup.th tooth while passing the circular ring portion, then wound on the 8.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 8.sup.th tooth, then wound on the 7.sup.th tooth in a clockwise direction as viewed from the leading end side of the 7.sup.th tooth, then pulled out as a crossover wire at the one side in the axial direction of the stator and routed to the 2.sup.nd tooth while passing the circular ring portion, then wound on the 2.sup.nd tooth in a clockwise direction as viewed from the leading end side of the 2.sup.nd tooth, and has a winding finish terminal-end portion disposed between the 2.sup.nd tooth and the 3.sup.rd tooth so as to extend toward the one side in the axial direction of the stator; the second phase winding: has a winding start terminal-end portion disposed between the 12.sup.th tooth and the 11.sup.th tooth so as to extend toward the one side in the axial direction of the stator, is wound on the 12.sup.th tooth in a clockwise direction as viewed from the leading end side of the 12.sup.th tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 5.sup.th tooth while passing the circular ring portion, then wound on the 5.sup.th tooth in a clockwise direction as viewed from the leading end side of the 5.sup.th tooth, then wound on the 6.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 6.sup.th tooth, then pulled out at the one side in the axial direction of the stator as a crossover wire and routed to the 11.sup.th tooth while passing the circular ring portion, then wound on the 11.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 11.sup.th tooth, and has a winding finish terminal-end portion disposed between the 11.sup.th tooth and the 10.sup.th tooth so as to extend toward the one side in the axial direction of the stator; the third phase winding: has a winding start terminal-end portion disposed between the 2.sup.nd tooth and the 3.sup.rd tooth so as to extend toward the one side in the axial direction of the stator, is wound on the 3.sup.rd tooth in a clockwise direction as viewed from the leading end side of the 3.sup.rd tooth, then pulled out at the one side in the axial direction of the stator as a first crossover wire and routed to the 9.sup.th tooth while passing the circular ring portion, then wound on the 9.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 9.sup.th tooth, then pulled out at the one side in the axial direction of the stator as a second crossover wire and routed to the 4.sup.th tooth while passing the circular ring portion, then wound on the 4.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 4.sup.th tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 10.sup.th tooth while passing the circular ring portion, then wound on the 10.sup.th tooth in a clockwise direction as viewed from the leading end side of the 10.sup.th tooth, and has a winding finish terminal-end portion disposed between the 10.sup.th tooth and the 11.sup.th tooth so as to extend toward the one side in the axial direction of the stator; and the stator is disposed such that the 1.sup.st, 2.sup.nd, 3.sup.rd, 10.sup.th, 11.sup.th and 12.sup.th teeth are positioned further toward the circuit section than the central axis of the motor section, as viewed in the axial direction of the motor section.
12. The rotating electrical device of claim 10, wherein: the motor section includes three phases of delta wired windings formed by the plurality of windings, and is configured as a 10-pole 12-slot, or a 14-pole 12-slot, outer-rotor brushless motor; the plurality of teeth are formed in the radial shape at a periphery of a circular ring portion of the stator, the plurality of teeth are numbered from a 1.sup.st tooth to a 12.sup.th tooth in sequence along a circumferential direction of the stator, and the outer peripheral side of the stator is a leading end side of each of the teeth; the first phase winding: has a winding start terminal-end portion disposed between the 1.sup.st tooth and the 2.sup.nd tooth so as to extend toward one side in an axial direction of the stator, and is wound on the 1.sup.st tooth in a counterclockwise direction as viewed from the leading end side of the 1.sup.st tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 8.sup.th tooth while passing the circular ring portion, then wound on the 8.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 8.sup.th tooth, then wound on the 7.sup.th tooth in a clockwise direction as viewed from the leading end side of the 7.sup.th tooth, then pulled out at the one side in the axial direction of the stator as a crossover wire and routed to the 2.sup.nd tooth while passing the circular ring portion, then wound on the 2.sup.nd tooth in a clockwise direction as viewed from the leading end side of the 2.sup.nd tooth, and has a winding finish terminal-end portion disposed between the 2.sup.nd tooth and the 3.sup.rd tooth so as to extend toward the one side in the axial direction of the stator; the second phase winding: has a winding start terminal-end portion disposed between the 12.sup.th tooth and the 11.sup.th tooth so as to extend toward the one side in the axial direction of the stator, is wound on the 12.sup.th tooth in a clockwise direction as viewed from the leading end side of the 12.sup.th tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 5.sup.th tooth while passing the circular ring portion, then wound on the 5.sup.th tooth in a clockwise direction as viewed from the leading end side of the 5.sup.th tooth, then wound on the 6.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 6.sup.th tooth, then pulled out at the one side in the axial direction of the stator as a crossover wire and routed to the 11.sup.th tooth while passing the circular ring portion, then wound on the 11.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 11.sup.th tooth, and has a winding finish terminal-end portion disposed between the 11.sup.th tooth and the 10.sup.th tooth so as to extend toward the one side in the axial direction of the stator; the third phase winding: has a winding start terminal-end portion disposed between the 2.sup.nd tooth and the 3.sup.rd tooth so as to extend toward the one side in the axial direction of the stator, is wound on the 3.sup.rd tooth in a clockwise direction as viewed from the leading end side of the 3.sup.rd tooth, then wound on the 4.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 4.sup.th tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 9.sup.th tooth while passing the circular ring portion, then wound on the 9.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 9.sup.th tooth, then wound on the 10.sup.th tooth in a clockwise direction as viewed from the leading end side of the 10.sup.th tooth, and has a winding finish terminal-end portion disposed between the 10.sup.th tooth and the 11.sup.th tooth so as to extend toward the one side in the axial direction of the stator; and the stator is disposed such that the 1.sup.st, 2.sup.nd, 3.sup.rd, 10.sup.th, 11.sup.th, and 12.sup.th teeth are positioned further toward the circuit section than the central axis of the motor section, as viewed in the axial direction of the motor section.
13. The rotating electrical device of claim 10, wherein: the motor section includes three phases of delta wired windings formed by the plurality of windings, and is configured as a 10-pole 12-slot, or a 14-pole 12-slot, outer-rotor brushless motor; the plurality of teeth are formed in the radial shape at a periphery of a circular ring portion of the stator, the plurality of teeth are numbered from a 1.sup.st tooth to a 12.sup.th tooth in sequence along a circumferential direction of the stator, and an outer peripheral side of the stator is a leading end side of each of the teeth; the first phase winding: has a winding start terminal-end portion disposed between the 1.sup.st tooth and the 2.sup.nd tooth so as to extend toward one side in an axial direction of the stator, is wound on the 1.sup.st tooth in a counterclockwise direction as viewed from the leading end side of the 1.sup.st tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 8.sup.th tooth while passing the circular ring portion, then wound on the 8.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 8.sup.th tooth, then wound on the 7.sup.th tooth in a clockwise direction as viewed from the leading end side of the 7.sup.th tooth, then pulled out as a crossover wire at the one side in the axial direction of the stator and routed to the 2.sup.nd tooth while passing the circular ring portion, then wound on the 2.sup.nd tooth in a clockwise direction as viewed from the leading end side of the 2.sup.nd tooth, and has a winding finish terminal-end portion disposed between the 2.sup.nd tooth and the 3.sup.rd tooth so as to extend toward the one side in the axial direction of the stator; the second phase winding: has a winding start terminal-end portion disposed between the 12.sup.th tooth and the 11.sup.th tooth so as to extend toward the one side in the axial direction of the stator, is wound on the 12.sup.th tooth in a clockwise direction as viewed from the leading end side of the 12.sup.th tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 5.sup.th tooth while passing the circular ring portion, then wound on the 5.sup.th tooth in a clockwise direction as viewed from the leading end side of the 5.sup.th tooth, then wound on the 6.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 6.sup.th tooth, then pulled out at the one side in the axial direction of the stator as a crossover wire and routed to the 11.sup.th tooth while passing the circular ring portion, then wound on the 11.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 11.sup.th tooth, and has a winding finish terminal-end portion disposed between the 11.sup.th tooth and the 10.sup.th tooth so as to extend toward the one side in the axial direction of the stator; the third phase winding: has a winding start terminal-end portion disposed between the 10.sup.th tooth and the 11.sup.th tooth so as to extend toward the one side in the axial direction of the stator, and is wound on the 10.sup.th tooth in a counterclockwise direction as viewed from the leading end side of the 10.sup.th tooth, then wound on the 9.sup.th tooth in a clockwise direction as viewed from the leading end side of the 9.sup.th tooth, then pulled out at the other side in the axial direction of the stator as a crossover wire and routed to the 4.sup.th tooth while passing the circular ring portion, then wound on the 4.sup.th tooth in a clockwise direction as viewed from the leading end side of the 4.sup.th tooth, then wound on the 3.sup.rd tooth in a counterclockwise direction as viewed from the leading end side of the 3.sup.rd tooth, and has a winding finish terminal-end portion disposed between the 2.sup.nd tooth and the 3.sup.rd tooth so as to extend toward the one side in the axial direction of the stator; and the stator is disposed such that the 1.sup.st, 2.sup.nd, 3.sup.rd, 10.sup.th, 11.sup.th, and 12.sup.th teeth are positioned further toward the circuit section than the central axis of the motor section, as viewed in the axial direction of the motor section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments of the present invention will be described in detail based on the following figures, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(26) Explanation follows regarding an exemplary embodiment of the present invention, with reference to the drawings.
(27) As illustrated in
(28) The motor section 12 is, for example, a 10-pole, 12-slot outer-rotor brushless motor. As illustrated in
(29) The stator 20 includes a stator core 22 and plural windings 24U, 24V, 24W. The stator core 22 includes a core main body 26 formed of plural layered core sheets, and an insulator 28 installed to the core main body 26 from both sides in an axial direction of the motor section 12. A ring shaped circular ring portion 30 is formed to an inner peripheral side of the stator core 22, and plural teeth 32U1 to 32W4 are formed in a radial shape at the periphery of the circular ring portion 30.
(30) The plural windings 24U, 24V, 24W configure three phases, a U-phase, a V-phase and a W-phase, and are respectively wound on the plural teeth 32U1 to 32W4. As illustrated in
(31) As illustrated in
(32) There are, for example, four of the plural terminals 16A to 16D. Each of the terminals 16A to 16D is formed from sheet metal of an electrically conductive metal material. One end of each of the terminals 16A to 16D is connected to the control board 38, and a clamp portion 40 is formed to the other end of each of the terminals 16A to 16D. Terminal-end portions 34U1 to 34W2 of the plural windings 24U, 24V, 24W are clamped by each of the respective clamp portions 40, thereby wiring the control board 38 to the terminal-end portions 34U1 to 34W2 of the plural windings 24U, 24V, 24W by the plural terminals 16A to 16D.
(33) The plural windings 24U, 24V, 24W illustrated in
(34) Explanation follows regarding the winding method of the plural windings 24U, 24V, 24W to each of the teeth.
(35) First, as illustrated in
(36) TABLE-US-00001 (1) U-phase tooth 32U1 1.sup.st tooth (2) U-phase tooth 32U4 2.sup.nd tooth (3) W-phase tooth 32W1 3.sup.rd tooth (4) W-phase tooth 32W3 4.sup.th tooth (5) V-phase tooth 32V2 5.sup.th tooth (6) V-phase tooth 32V3 6.sup.th tooth (7) U-phase tooth 32U3 7.sup.th tooth (8) U-phase tooth 32U2 8.sup.th tooth (9) W-phase tooth 32W2 9.sup.th tooth (10) W-phase tooth 32W4 10.sup.th tooth (11) V-phase tooth 32V4 11.sup.th tooth (12) V-phase tooth 32V1 12.sup.th tooth
(37) The U-phase winding 24U that serves as the first phase is wound on the 1.sup.st tooth 32U1, the 8.sup.th tooth 32U2, the 7.sup.th tooth 32U3, and the 2.sup.nd tooth 32U4 in the following manner. Namely, as illustrated in
(38) After being wound on the 8.sup.th tooth 32U2 in a counterclockwise direction, as viewed from the leading end side thereof, the winding 24U is then wound on the 7.sup.th tooth 32U3 in a clockwise direction, as viewed from the leading end side thereof. Then, as illustrated in
(39) The winding 24V of the V-phase that serves as the second phase is then wound on the 12.sup.th tooth 32V1, the 5.sup.th tooth 32V2, the 6.sup.th tooth 32V3 and the 11.sup.th tooth 32V4 in the following manner. Namely, as illustrated in
(40) After being wound on the 5.sup.th tooth 32V2 in a clockwise direction, as viewed from the leading end side thereof, the winding 24V is wound on the 6.sup.th tooth 32V3 in a counterclockwise direction, as viewed from the leading end side thereof. Then, as illustrated in
(41) The winding 24W of the W-phase that serves as the third phase is then wound on the 3.sup.rd tooth 32W1, the 9.sup.th tooth 32W2, the 4.sup.th tooth 32W3, and the 10.sup.th tooth 32W4. Namely, as illustrated in
(42) The winding 24W is then wound on the 9.sup.th tooth 32W2 in a counterclockwise direction, as viewed from the leading end side thereof. Then, a portion of the winding 24W configuring a second (a second time) crossover wire 42W2 is pulled out at the one side in the axial direction and is routed to the 4.sup.th tooth 32W3, passing the circular ring portion 30.
(43) The winding 24W is then wound on the 4.sup.th tooth 32W3 in a counterclockwise direction, as viewed from the leading end side thereof. Then, as illustrated in
(44) In the stator 20, the 1.sup.st tooth 32U1, the 2.sup.nd tooth 32U4, the 3.sup.rd tooth 32W1, the 10.sup.th tooth 32W4, the 11.sup.th tooth 32V4, and the 12.sup.th tooth 32V1 are disposed further to the circuit section 14 side (the arrow X1 side) than the central axis C of the motor section 12, illustrated in
(45) The U-phase winding 24U is wound on each of the teeth 32U1 to 32U4 from the base end side thereof (see also
(46) When the windings 24U, 24V, 24W are routed from one adjacent tooth to another adjacent tooth from among the 1.sup.st tooth 32U1 to the 12.sup.th tooth 32V1, the final transition turn of the winding wound on the one tooth passes nearer to a radial direction inside of the stator 20 than the first turn of the winding wound on the one tooth.
(47) For example, as illustrated in
(48) The V-phase winding 24V and the W-phase winding 24W described above are configured similarly to the U-phase winding 24U, such that the final transition turn of the winding wound on the one tooth passes closer to the inside in the stator 20 radial direction than the first turn of the winding wound on the one tooth.
(49) Furthermore, as illustrated in
(50) Moreover, as illustrated in
(51) As illustrated in
(52) As illustrated in
(53) As illustrated in
(54) Furthermore, as illustrated in
(55) Explanation now follows regarding operation and advantageous effects of the exemplary embodiment of the present invention.
(56) As described in detail above and as illustrated in
(57) Moreover, when the windings 24U, 24V, 24W are wound from one to another of adjacent teeth out of the 1.sup.st tooth 32U1 to the 12.sup.th tooth 32V1 illustrated in
(58) As a result, when the windings 24U, 24V, 24W are wound from the one to the other of adjacent teeth, the winding can easily be wound on from the base end side of the other tooth, leading to good alignment of the winding at the other tooth (the next tooth), and thereby enabling high speed winding of the windings 24U, 24V, 24W.
(59) Moreover, as illustrated in
(60) Interference between the respective first turns and final transition turns of the windings 24U, 24V, 24W can thereby be suppressed, enabling good alignment of the windings 24U, 24V, 24W at the other tooth (the next tooth) to be achieved.
(61) Moreover, as illustrated in
(62) Furthermore, as illustrated in
(63) As a result, spring-back of the winding start terminal-end portions 34U1, 34V1, 34W1 can be suppressed, and each of the winding start terminal-end portions 34U1, 34V1, 34W1 can be disposed so as to extended in the axial direction of the motor section 12, enabling the windings 24U, 24V, 24W to be easily be wound on from the base end side of the teeth 32U1, 32V1, 32W1.
(64) Moreover, as illustrated in
(65) As a result, spring-back of the winding finish terminal-end portions 34U2, 34V2, 34W2 can be suppressed, and each of the winding finish terminal-end portions 34U2, 34V2, 34W2 can be disposed extending in the axial direction of the motor section 12.
(66) Explanation follows regarding modified examples of the exemplary embodiment of the present invention.
(67) In the present exemplary embodiment, the motor section 12 is, for example, a 10-pole, 12-slot outer-rotor brushless motor; however, the motor section 12 may also be a 14-pole, 12-slot outer-rotor brushless motor.
(68) Moreover, in the stator core 22, the windings 24U, 24V, 24W are wound in the sequence of U-phase, V-phase, W-phase; however the plural windings 24U, 24V, 24W may be wound to the stator core 22 in another sequence. Namely, winding may start from any one of the U-phase, the V-phase or the W-phase out of the first phase to the third phase.
(69) Moreover, in the present exemplary embodiment, besides the configuration described above, the W-phase winding 24W that serves as the third phase may also be wound as follows. A first modified example and a second modified example of a wind-on method of the W-phase winding 24W are given below.
(70) In the first modified example of the wind-on method of the W-phase winding 24W illustrated in
(71) TABLE-US-00002 (1) U-phase tooth 32U1 1.sup.st tooth (2) U-phase tooth 32U4 2.sup.nd tooth (3) W-phase tooth 32W1 3.sup.rd tooth (4) W-phase tooth 32W2 4.sup.th tooth (5) V-phase tooth 32V2 5.sup.th tooth (6) V-phase tooth 32V3 6.sup.th tooth (7) U-phase tooth 32U3 7.sup.th tooth (8) U-phase tooth 32U2 8.sup.th tooth (9) W-phase tooth 32W3 9.sup.th tooth (10) W-phase tooth 32W4 10.sup.th tooth (11) V-phase tooth 32V4 11.sup.th tooth (12) V-phase tooth 32V1 12.sup.th tooth
(72) In the modified example as illustrated in
(73) Next, as illustrated in
(74) Also when the W-phase winding 24W is wound on each of the teeth in this manner, each of the respective terminal-end portions 34U1 to 34W2 of all of the plural windings 24U, 24V, 24W can be disposed further to the circuit section 14 side than the central axis C of the motor section 12, as illustrated in
(75) Moreover, in the modified example illustrated in
(76) In the 2.sup.nd modified example of the wind-on method of the W-phase winding 24W illustrated in
(77) TABLE-US-00003 (1) U-phase tooth 32U1 1.sup.st tooth (2) U-phase tooth 32U4 2.sup.nd tooth (3) W-phase tooth 32W4 3.sup.rd tooth (4) W-phase tooth 32W3 4.sup.th tooth (5) V-phase tooth 32V2 5.sup.th tooth (6) V-phase tooth 32V3 6.sup.th tooth (7) U-phase tooth 32U3 7.sup.th tooth (8) U-phase tooth 32U2 8.sup.th tooth (9) W-phase tooth 32W2 9.sup.th tooth (10) W-phase tooth 32W1 10.sup.th tooth (11) V-phase tooth 32V4 11.sup.th tooth (12) V-phase tooth 32V1 12.sup.th tooth
(78) In the modified example as illustrated in
(79) Next, as illustrated in
(80) Also when the W-phase winding 24W is wound on each of the teeth in this manner, each of the respective terminal-end portions 34U1 to 34W2 of all of the plural windings 24U, 24V, 24W can be disposed further to the circuit section 14 side than the central axis C of the motor section 12. Note that the positions of the winding start terminal-end portion 34W1 and the winding finish terminal-end portion 34W2 of the winding 24W illustrated in
(81) In the modified example illustrated in
(82) Moreover, in the modified example illustrated in
(83) As a result, as viewed from the leading end side of the tooth 32V4 as illustrated in
(84) Note that, as viewed from the leading end side of the tooth 32W1 as illustrated in
(85) Moreover, the positions of the winding start terminal-end portion 34W1 and the winding finish terminal-end portion 34W2 of the winding 24W in the modified example illustrated in
(86) In the present exemplary embodiment, the circuit section 14 is disposed offset to the one side (the arrow X1 side) in the direction orthogonal to the axial direction of the motor section 12 with respect to the motor section 12. However, as illustrated in
(87) In the modified example illustrated in
(88) Note that, in the modified example illustrated in
(89) Moreover, out of the plural modified examples described above, modified examples capable of being combined may be combined and implemented as appropriate.
(90) An exemplary embodiment of the present invention has been explained above, however, the present invention is not limited thereto, and it goes without saying that various other modifications may be implemented within a range not departing from the scope of the present invention.