Mould Element For A Tire Mould Comprising A Mark
20170080656 ยท 2017-03-23
Inventors
Cpc classification
B29D30/0606
PERFORMING OPERATIONS; TRANSPORTING
B29D2030/0616
PERFORMING OPERATIONS; TRANSPORTING
B29C2037/80
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A mould element (2) for a mould for a tire comprising a marking (20), the mould comprising a shell intended to mould the sidewall (10) of the tire (1). The mould element (2) is a removable insert intended to be mounted in a housing of the shell, and the marking (20) is intended to mould on the tire a coded matrix symbol that contrasts with the sidewall of the tire, the marking (20) comprising a first set of cavities (201) or of protuberances (202) which is designed to mould dark parts of the coded matrix symbol (5).
Claims
1. A mould element for a mould for a tire comprising a marking, the mould comprising a shell adapted to mould the sidewall of the tire, said mould element being a removable insert adapted to be mounted in a housing of said shell, and said marking being adapted to mould on the tire a coded matrix symbol that contrasts with the sidewall of the tire, said marking comprising a first set of cavities or of protuberances which is configured to mould dark parts of the coded matrix symbol.
2. The mould element according to claim 1, wherein the marking comprises a second set of protuberances projecting from said mould element and configured to mould light parts of the coded matrix symbol and wherein said protuberances have the shape of caps of a sphere, each protruding element being interpenetrated by several adjacent protruding elements.
3. The mould element according to claim 1, wherein the marking comprises a set of set-back recesses configured to mould light parts of the coded matrix symbol and wherein said set-back recesses have the shape of caps of a sphere.
4. The mould element according to claim 1, wherein said mould element comprises a second set of cavities which is configured to mould a demarcation zone delineating the coded matrix symbol.
5. The mould element according to claim 1, wherein the cavities of the first set of cavities have a conical shape and are distributed through the marking at a density at least equal to one cone per square millimetre (mm.sup.2), each cone having a mean cross section comprised between 0.0005 mm.sup.2 and 1 mm.sup.2.
6. The mould element according to claim 1, wherein the cavities of the first set of cavities have a form of substantially mutually parallel striations, the spacing of the striations being at most equal to 0.5 mm, each striation having a mean width comprised between 0.02 mm and 0.25 mm.
7. The mould element according to claim 1, wherein the cavities of the first set of cavities have a parallelepiped shape of a side length comprised between 0.05 mm and 0.5 mm, of a depth comprised between 0.05 mm and 0.5 mm, the distance between two adjacent cavities in the marking being comprised between 0.05 mm and 0.5 mm.
8. The mould element according to claim 1, wherein the protuberances of the first set of protuberances have a conical shape and are distributed through the marking at a density at least equal to one protuberance per square millimetre (mm.sup.2), these protuberances having equivalent diameters comprised between 0.01 mm and 1.2 mm.
9. A mould for a tire comprising a shell adapted to mould the sidewall of the tire, wherein the shell comprises a housing in which is mounted a mould element according to claim 1.
10. A method of manufacturing a mould element for a mould for a tire, the mould comprising a shell adapted to mould the sidewall of the tire, said mould element being a removable insert adapted to be mounted in a housing of said shell and comprising a marking, wherein the method comprises: extraction of said mould element from a sheet of aluminium; creation of the marking adapted to mould, on the tire, a coded matrix symbol that contrasts with the sidewall of the tire, said coded matrix symbol comprising dark parts and light parts, the creation of said marking comprising: creation of the marking suited to moulding the light parts of the coded matrix symbol in said mould element; and creation of the marking suited to moulding the dark parts of the coded matrix symbol in said mould element.
11. The method of manufacture according to claim 10, wherein the steps of creating the marking suited to moulding the light parts and the dark parts of the coded matrix symbol in said mould element are performed simultaneously by pressing said mould element.
12. The method of manufacture according to claim 10, wherein the creation of the marking suited to moulding the light parts of the coded matrix symbol in said mould element is performed before the extraction of said mould element from the sheet of aluminium.
13. The method of manufacture according to claim 10, wherein the creation of the marking suited to moulding the light parts of the coded matrix symbol is carried out: by a surface treatment of said mould element so that the surface of said mould element corresponds to said light parts; or by micro shot peening of the second set of protuberances projecting from said mould element to form the marking of the coded matrix symbol so that said protuberances have the shape of caps of a sphere, each said protruding element being interpenetrated in the marking by several adjacent protruding elements, the second set of protuberances being configured for moulding said light parts of the coded matrix symbol; or by moulding of a set-back set of recesses having the shape of caps of a sphere, said set of recesses being configured for moulding said light parts of the coded matrix symbol.
14. The method of manufacture according to claim 13, wherein the micro shot peening creates microbeads of a diameter comprised between 10 m and 200 m.
15. The method of manufacture according to claim 10, wherein the creation of the marking configured for moulding the dark parts of the coded matrix symbol in said mould element is performed by creating a first set of cavities or of protuberances in said mould element configured for moulding said dark parts of the coded matrix symbol, the creation of the first set of cavities in said mould element being carried out by laser etching and the creation of the first set of protuberances in said mould element being performed by moulding.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Further features and advantages of the invention will emerge from the following description, given by way of nonlimiting example, with reference to the attached drawings in which:
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066] In the description which will follow, elements that are substantially identical or similar will be denoted by identical references.
[0067]
[0071] The mould element 2 is a removable insert intended to be mounted in the housing 40 of the shell 4. In one nonlimiting embodiment, the said insert 2 is made of aluminium. That makes it possible to have a removable insert that is ductile and that therefore makes it easier to create the marking in the insert 2. The marking 20 is intended to mould on the tire a coded matrix symbol 5 that contrasts with the sidewall of the tire. The marking 20 therefore corresponds to the negative of the coded matrix symbol 5 that is to be inscribed on the tire.
[0072]
[0073] As illustrated in
[0074]
[0075] It will be noted that, in nonlimiting embodiments, the coded matrix symbol 5 is selected from the following symbols:
[0076] a datamatrix;
[0077] a QR;
[0078] a QR code;
[0079] a MaxiCode;
[0080] a PDF-417;
[0081] a code 16K;
[0082] a code 49;
[0083] an Aztec code, or any other coded matrix symbol.
[0084] It will be recalled that a coded matrix symbol 5 makes it possible to encode information such as the manufacturer's mark, the manufacturer's website, etc. Using reading/decoding means such as an imager built, in a nonlimiting example, into a mobile telephone, anybody looking at the tire will be able to read and decode the coded matrix symbol 5 and access the manufacturer's website, for example in order to order a new tire.
[0085]
[0086] The dark parts 50 are made up of a texture formed as an integral part of the said sidewall 10. The texture contrasts with the rest of the tire 1 and notably the rest of the sidewall 10 of the tire 1 so that the coded matrix symbol 5 is clearly visible on the sidewall 10 to somebody looking at the tire.
[0087]
[0088] Thus, by increasing the amount of dark surface area in this way, the contrast between the light and dark regions of the matrix symbol 5 is increased in the processing carried out by the mobile telephone. This accordingly improves the reading/decoding of the symbol 5.
[0089] The dark parts 50, the light parts 51 and the demarcation zone 52 of the coded matrix symbol 5 are created using the mould element 2 according to nonlimiting embodiments set out in the remainder of the description.
[0090] The dark parts 50 of the coded matrix symbol 4 are created as follows.
[0091] As explained earlier, the marking 20 of the removable insert 2 comprises a first set of cavities 201 or of protuberances 202 suited to moulding the dark parts 50 of the coded matrix symbol 5.
[0092] The first set of cavities 201 has various shapes set out hereinabove, in order to create the dark parts 50 with various shapes.
[0093] The cavities 201 correspond to the negative of the dark parts 50. In other words, a plurality of cavities 201 corresponds to the negative of a dark box 50.
[0094] As illustrated in
[0095] That makes it possible to create a texture that forms the dark parts 50 which comprises a plurality of elements that protrude with respect to the surface of the sidewall 10 and which are in the form of strands 110 as illustrated in
[0096] As illustrated in
[0097] That makes it possible to create a texture that forms the dark parts 50 which comprises a plurality of elements that protrude from the surface of the sidewall 10 which are in the form of lamellae 111 as illustrated in
[0098] In another embodiment, the cavities of the first set of cavities 201 exhibit a combination of cones and of striations so as to create a texture that forms the dark parts 50 which comprises a combination of strands 110 and of lamellae 111.
[0099] As illustrated in
[0100] As illustrated in
[0101] That makes it possible to create a texture that forms the dark parts 50 which comprises a plurality of elements that protrude from the surface of the sidewall 10 which are in the form of parallelepipeds 112 as illustrated in
[0102] In another embodiment, the cavities of the first set of cavities 201 exhibit a combination of cones, striations and parallelepipeds, or of striations and parallelepipeds, or alternatively of cones and parallelepipeds as described hereinabove.
[0103] In a fourth nonlimiting embodiment which has not been illustrated, the cavities of the first set of cavities 201 have variable shapes and distances between cavities. That makes it possible to create protruding elements of varying shapes. That creates randomness in the texture that forms the dark parts 50, allowing these elements to be rendered less visible.
[0104] These protruding elements 110 to 112 form the texture formed as an integral part of the sidewall 10 and are therefore made of rubbery material. In other words, a dark box 50 contains a plurality of elements 110, 111 and/or 112.
[0105] The effect that the protruding elements 110 to 112 have is that of trapping a large quantity of the incident rays of light incident on the texture. The texture (referred to as velour) makes it possible to obtain a visual of velour type because the protruding elements absorb light and thus make the dark parts 51 of the coded matrix symbol 5 blacker. Anybody looking at the tire will be clearly able to distinguish these dark parts 50 from the light parts 51 and from the rest of the sidewall 10. Moreover, the texture is of velour type because it is pleasant to the touch.
[0106] After the first set of cavities 201, the first set of protuberances 202 of the marking 20 is set out hereinbelow according to one nonlimiting embodiment as illustrated in
[0107] Moreover, in one nonlimiting embodiment, the protuberances 202 have a height Hc at least equal to 0.1 mm. In one nonlimiting or alternative form of embodiment, the height Hc is comprised between 0.2 mm and 0.6 mm.
[0108] The protruding elements 202 correspond to the negative of the dark parts 50. In other words, a plurality of protruding elements 202 corresponds to the negative of a dark box 50.
[0109] The protruding elements 202 make it possible to create a texture that forms the dark parts 50 which has first recessed elements 113 (also referred to as holes) as illustrated in
[0110] The recessed elements 113 are made up of openings 114 on the surface of the sidewall 10 and of associated cavities 115 extending into the depth of the surface of the sidewall 10. The openings 114 continue into the depth of the surface of the sidewall 10 to form cavities 115.
[0111] The cavities 115 are in the form of cones and have a cross section that decreases into the depth of surface of the sidewall 10. In this way, the contrast between the texture, and therefore the coded matrix symbol 5, and the rest of the tire 1 and more particularly the rest of the sidewall 10 is improved. It will be noted that, in this alternative form, the openings 114 of the cavities 115 do not touch one another. The openings 114 are separated by intermediate zone 116. Furthermore, the openings 114 are evenly distributed through the texture such that the distance d between each opening in the texture is roughly the same. It will be noted that the greater the level of occupancy of the openings in the texture, the better the quality of contrast between this texture and, therefore, the dark parts 50 of the coded matrix symbol 4, and the light parts 51 and the rest of the sidewall 10.
[0112] The effect these cavities 115 have is that of trapping a large quantity of the incident rays of light incident upon the texture, and also of offering greater durability of the texture. Specifically, because the cavities 115 are recessed into the surface of the sidewall 10, the impact that mechanical attack on the texture, such as friction against a roadway, has is lower than in the case of protuberances. In this embodiment, the texture (referred to as velour) makes it possible to obtain a visual of velour type because the cavities absorb the light and thus make the dark parts 50 of the coded matrix symbol 5 appear blacker.
[0113] Having described the creation of the dark parts 50 of the coded matrix symbol 5, the remainder of the description describes the creation of the light parts 51 of the coded matrix symbol 5.
[0114] In a first nonlimiting embodiment, the mould element 2 in itself allows the light parts 51 to be created. Specifically, in this case, the light parts 51 are made up of a part of the surface of the sidewall 10 which has not been covered with the velour type texture described hereinabove, which part of the surface of the sidewall is delimited by the space occupied by the coded matrix symbol 5. Specifically, the surface of the sidewall 10 is smooth and reflects lights. Anybody looking at the tire will see a grey-white colour. Thus, the light parts 51 will be in contrast with respect to the dark parts 50 described hereinabove.
[0115] In a second nonlimiting embodiment illustrated in
[0116] A protruding element interpenetrated by other adjacent protruding elements means that the cap of a sphere formed by the protruding element is interrupted by the other adjacent protruding elements so that the distance between the vertex of the cap of a sphere and the vertex of another adjacent protruding element is less than the diameter of this cap of a sphere.
[0117] The second protruding elements 203 make it possible to create a pattern that forms the light parts 51 which has recessed elements 117 as illustrated in
[0118] In a third embodiment illustrated in
[0119] The recesses 204 make it possible to create a pattern that forms the light parts 51 which has boss elements 119 as illustrated in
[0120] In a fourth nonlimiting embodiment (not illustrated), the marking 20 comprises a combination of second protruding elements 203 and of recesses 204 so as to create a combination of recessed elements 117 and boss elements 119.
[0121] Thus, the light parts 51 are made up of a pattern comprising:
[0122] a plurality of recessed elements 117; or
[0123] a plurality of boss elements 119; or
[0124] a combination of recessed elements 117 and of boss elements 119.
[0125] In other words, a light box 51 comprises a plurality of elements 117 and/or 119.
[0126] That makes it possible to make the parts 51 even lighter than the smooth surface of the sidewall 10.
[0127] The pattern is also formed as an integral part of the said sidewall 10. It is made of the same rubbery material as the sidewall of the tire. The elements 117 and 119 are therefore made of rubbery material.
[0128] Thus, by virtue of these second recessed elements 117/boss elements 119, the coded matrix symbol 5 comprises parts 51 which look lighter to somebody looking at the tire 1 than the dark parts 50 and can therefore easily be discerned with respect to these dark parts 50. That makes the reading/decoding of the coded matrix symbol 5 easier.
[0129] In order to obtain a manufacturing method that is easy to implement, in one nonlimiting embodiment, the density of recessed elements 117 and of boss elements 119 in the pattern is greater than or equal to 0.2 elements per mm.sup.2.
[0130] The method of manufacturing the mould element 2 for a mould 3 for a tire and the marking 20 thereof is described hereinbelow with reference to
[0131] The said method P comprises: [0132] extraction of the said mould element 2 from a sheet of aluminium (step 1 illustrated as EXT_E(2)); [0133] creation of the marking 20 intended to mould, on the tire 1, the coded matrix symbol 5 that contrasts with the sidewall 10 of the tire 1, the said coded matrix symbol 5 comprising dark parts 50 and light parts 51, the creation of the said marking 20 comprising: [0134] the creation of part of the marking 20 suited to moulding the light parts 51 of the coded matrix symbol 5 in the said mould element 2 (step 2 illustrated as MA_PC(2)); and [0135] the creation of part of the marking 20 suited to moulding the dark parts 50 of the coded matrix symbol 5 in the said mould element 2 (step 3 illustrated as MA_PS(2)).
[0136] It will be noted that one or more inserts 2 can be extracted from a sheet of aluminium simultaneously. Moreover, in some nonlimiting embodiments, extraction is performed using a pressing or trimming process.
[0137] In a first nonlimiting embodiment, the creation of the negative of the light parts 51 (step 2) and the creation of the negative of the dark parts 50 (step 3) are performed sequentially. Thus, the negative (namely the second protruding elements 203 or the set of recesses 204 seen hereinabove) of the light parts 51 is created first of all, followed by the negative (namely the first set of cavities 201 or of protuberances 202 seen hereinabove) of the dark parts 50. The light boxes 51 are thus created before the dark boxes 50.
[0138] In a first nonlimiting alternative form of embodiment, the creation of the marking suited to moulding the light parts 51 of the coded matrix symbol 5 in the said mould element 2 is performed after the extraction of the said mould element 2 from a sheet of aluminium.
[0139] In a second nonlimiting alternative form of embodiment, the creation of the marking suited to moulding the light parts 51 of the coded matrix symbol 5 in the said mould element 2 is performed before the extraction of the said mould element 2 from a sheet of aluminium. Creation is thus more rapid.
[0140] In a second nonlimiting embodiment, the steps of creating the parts of the marking 20 suited to moulding the light parts 51 (step 2) and the dark parts 50 (step 3) of the coded matrix symbol 5 in the said mould element 2 are performed simultaneously by pressing of the said mould element 2.
[0141] That makes it possible to obtain an inexpensive way of mass-production manufacture of coded matrix symbols.
[0142] The creation of part of the marking 20 suited to moulding the light parts 51 of the coded matrix symbol 5 (step 2) is carried out: [0143] by a surface treatment of the said mould element 2 so that the surface of the said mould element 2 corresponds to the said light parts 51 (operation illustrated as TR_S(2)); or [0144] by micro shot peening of the second set of protuberances 203 projecting from the said mould element 2 to form the marking 20 of the coded matrix symbol 5 so that the said protuberances 203 have the shape of caps of a sphere, each protruding element 203 being interpenetrated in the marking 20 by several adjacent protruding elements, the second set of protuberances 203 being suited to moulding the said light parts 51 of the coded matrix symbol 5 (operation illustrated as MC_P (203)); or [0145] by moulding of the set of recesses 204 in the said mould element 2 in such a way that the said recesses 204 have the shape of caps of a sphere and are suited to moulding the said light parts 51 of the coded matrix symbol 5 (operation illustrated as MO_C (204)).
[0146] The surface treatment is performed in such a way that the arithmetic mean deviation parameter Ra indicative of the surface roughness of the mould element 2 is very low and less than 30 m. The mould element 2 thus has a smooth reflective surface which evens out the mean light intensity reflected. The light parts 51 will thus have a surface roughness of parameter Ra less than 30 m. The quantity of light reflected is thus maximized.
[0147] In one nonlimiting embodiment, the micro shot peening creates microbeads of a diameter comprised between 10 m and 200 m. In a nonlimiting alternative form of embodiment, the diameter is 50 m.
[0148] Moreover, the creation of the part of the marking 20 suited to moulding the dark parts 50 of the coded matrix symbol 5 in the said mould element 2 (step 3) is performed by creating a first set of cavities 201 or of protuberances 202 in the said mould element 2 to correspond to the dark parts 50 of the coded matrix symbol 5, the creation of the first set of cavities 201 in the said mould element 2 being carried out by laser etching (operation illustrated as GR_C(201)) and the creation of the first set of protuberances 202 in the said mould element 2 being performed by moulding (operation illustrated as MO_P(202)).
[0149] The invention is not restricted to the examples described and depicted and various modifications can be made thereto without departing from its scope.
[0150] Thus, the invention has been described in conjunction with a marking 20. However, in another nonlimiting exemplary embodiment, the mould element 2 may comprise several markings 20 so as to create several coded matrix symbols 5 on the sidewall 10 of the tire 10.
[0151] Thus, according to another nonlimiting embodiment, the micro shot peening operation may be replaced by an operation of plastic deformation in order to form microlenses, for example using pressing, knurling, upsetting, etc.
[0152] Thus, according to another nonlimiting embodiment, the operation of etching the dark boxes 51 may be performed not with a laser but by mechanical machining or by punching (plastic deformation).
[0153] The invention described notably offers the following advantages: [0154] the manufacture of the coded matrix symbol 5 can be incorporated into the manufacture of the tire 1 using an integrated mould, rather than being performed after the tire has been manufactured. Production is thus simplified and costs reduced; [0155] that makes it possible to create a composition of the coded matrix symbol 4 with a texture of velour type formed as an integral part of the sidewall of the tire in the case of the dark parts 50 and with second recessed/boss elements in the case of the light parts 51.