STRAIGHTENING DEVICE AND PARTICLE PRODUCTION APPARATUS USING THE SAME
20170080499 ยท 2017-03-23
Inventors
- Tai-Hsin Hsu (Kaohsiung City, TW)
- Yin Chuang (Kaohsiung City, TW)
- Wen-Pin Chien (Hsinchu City, TW)
- Chi-Ming Chang (Taichung City, TW)
- HO-CHUNG FU (KAOHSIUNG CITY, TW)
- Chang-Pen Chen (Kaohsiung City, TW)
Cpc classification
B22F2999/00
PERFORMING OPERATIONS; TRANSPORTING
B22F2999/00
PERFORMING OPERATIONS; TRANSPORTING
B22F1/056
PERFORMING OPERATIONS; TRANSPORTING
B21C19/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A particle production apparatus including a generating device, a conveying device, and a straightening device is provided. The generating device includes a tank filled with a dense medium, an electric power source, a first and a second electrical conducting element received in the dense medium and coupled to an anode and a cathode of the electric power source respectively. The conveying device is configured to convey a metal wire into the tank and make the metal wire to contact the first electrical conducting element and the second electrical conducting element in a straight-line direction, so as to produce an electric explosion to form a plurality of particles in the dense medium.
Claims
1. A particle production apparatus, comprising: a generating device, including a tank, an electric power source, a first electrical conducting element and a second electrical conducting element, wherein the tank is filled with a dense medium, the first electrical conducting element and the second electrical conducting element disposed in the tank are coupled to the electric power source; a conveying device, conveying a metal wire into the tank; and a straightening device, straightening the metal wire along a straight-line direction for transmitting to the generating device.
2. The particle production apparatus of claim 1, further comprising: a shifting device, wherein at least one of the first electrical conducting element and the second electrical conducting element is disposed on the shifting device, and the shifting device adjusts a distance between the first electrical conducting element and the second electrical conducting element.
3. The particle production apparatus of claim 2, further comprising: a control device, coupled to the electric power source, the first electrical conducting element, the second electrical conducting element, the conveying device and the shifting device, driving the shifting device and the conveying device to adjust the metal wire between the first electrical conducting element and the second electrical conducting element to a predetermined length, so as to electrically conduct the first electrical conducting element, the metal wire and the second electrical conducting element, wherein the control device controls the electric power source to output a predetermined electric explosion voltage.
4. The particle production apparatus of claim 3, further comprising: a clamping device, coupled to the control device and driven by the control device to open and close relatively to the first electrical conducting element, wherein when the clamping device is closed relatively to the first electrical conducting element, the metal wire is clamped between the clamping device and the first electrical conducting element, so as to maintain the metal wire between the first electrical conducting element and the second electrical conducting element to the predetermined length.
5. The particle production apparatus of claim 3, wherein the control device controls the electric power source of the generating device to modulate and output a predetermined detection voltage for detecting an electrical conduction state between the first electrical conducting element and the second electrical conducting element of the generating device.
6. The particle production apparatus of claim 5, wherein when the control device detects that the first electrical conducting element and the second electrical conducting element are not electrically conducted, the control device starts the conveying device and the shifting device for conveying the metal wire and shifting the second electrical conducting element.
7. The particle production apparatus of claim 5, wherein when the metal wire reaches the predetermined length, the metal wire, the first electrical conducting element and the second electrical conducting element are electrically conducted, and the control device stops driving the conveying device and the shifting device, and the control device adjusts an output voltage of the electric power source of the generating device to a minimum value, and then modulates and outputs the predetermined electric explosion voltage to produce the electric explosion of the metal wire between the first electrical conducting element and the second electrical conducting element.
8. The particle production apparatus of claim 7, wherein a voltage range of the electric explosion is between 12V and 100V.
9. The particle production apparatus of claim 7, wherein when the control device is still detecting that the first electrical conducting element and the second electrical conducting element are electrically conducted after a predetermined time, the control device cuts off the voltage input between the first electrical conducting element and the second electrical conducting element.
10. The particle production apparatus of claim 7, wherein when the control device detects that the first electrical conducting element and the second electrical conducting element are not electrically conducted for the predetermined time after the control device inputting the electric explosion voltage to the metal wire, the control device controls the electric power source to modulate and output the predetermined detection voltage.
11. The particle production apparatus of claim 10, wherein when the control device drives the electric power source of the generating device to output the predetermined electric explosion voltage, and the electric explosion of the metal wire is failed under the first electrical conducting element and the second electrical conducting element are electrically conducted after the predetermined time, the control device cuts off the voltage input between the first electrical conducting element and the second electrical conducting element and again outputs the predetermined detection voltage for detecting that the first electrical conducting element and the second electrical conducting element are still electrically conducting, and driving the electric power source to increase and output the electric explosion voltage.
12. The particle production apparatus of claim 1, wherein the straightening device is selected from the group consisting of a straightening roller set, an electrical pulse straightening module, an ultrasonic straightening module and a combination thereof.
13. The particle production apparatus of claim 1, wherein the dense medium is selected from the group consisting of hydrocarbon compound, hydrocarbon oxygen compound, water, butanol, ethylene glycol, hexamethylene, oleic acid, heavy oil and a combination thereof.
14. The particle production apparatus of claim 1, wherein the second electrical conducting element has a mesh structure.
15. The particle production apparatus of claim 3, further comprising: a temperature control device, disposed on the tank and coupled to the control device for maintaining a temperature of the dense medium.
16. The particle production apparatus of claim 3, further comprising: a collecting device, coupled to the control device and coupled to the tank, configured to cycle the dense medium and collect the particles in the dense medium, wherein the collecting device comprises a continuous centrifugal machine or a filter.
17. The particle production apparatus of claim 3, wherein when the control device detects that a surface of the second electrical conducting element is uplifted through the operation of conveying the metal wire, the control device drives the shifting device to move the second electrical conducting element away from the first electrical conducting element, such that the metal wire between the first electrical conducting element and the second electrical conducting element is maintained to the predetermined length.
18. The particle production apparatus of claim 3, wherein when the control device detects that a surface of the second electrical conducting element is pitted through the operation of conveying the metal wire, the control device drives the shifting device to move the second electrical conducting element toward the first electrical conducting element, such that the metal wire between the first electrical conducting element and the second electrical conducting element is maintained to the predetermined length.
19. A straightening device adapted to straighten a metal wire, comprising: a stage, wherein the metal wire is driven to pass through the stage; an ultrasonic source; and a pressing head, covering the stage and coupling to the ultrasonic source, such that an ultrasonic wave is exerted to the metal wire for eliminating internal stresses of the metal wire, so as to straighten the metal wire along a straight-line direction.
20. The straightening device of claim 19, further comprising: a pipe, located beside the stage, wherein the metal wire penetrates through the pipe after the metal wire is straightened by the ultrasonic wave.
21. The straightening device of claim 19, wherein a wire diameter of the metal wire is smaller than 1 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are included to provide a further understanding of the invention, and are incorporated and constituted a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
DESCRIPTION OF EMBODIMENTS
[0024]
[0025] A metal wire coil 320 decoils and transmits a metal wire 310 into the dense medium 212 through the conveying device 250. Further, the conveying device 250 includes a motor 253, a driving wheel 251 and a driven wheel 252, where the motor 253 is electrically connected to and controlled by the control device 400 for driving the driving wheel 251 to rotate (meanwhile the driven wheel 252 is driven to rotate), such that the metal wire 310 can be clamped by the driving wheel 251 and the driven wheel 252 for transmitting to the dense medium 212. When the metal wire 310 sequentially contacts the first electrical conducting element 230 and the second electrical conducting element 240, since the first electrical conducting element 230, the second electrical conducting element 240 and the metal wire 310 therebetween are electrically conducted, a voltage can be provided to produce an electric explosion of the metal wire 310 to form a plurality of metal particles or metal compound particles in the dense medium 212. The voltage required for producing the electric explosion is, for example, 12V to 100V, which is determined by a length and a diameter of the metal wire 310, and compared with the existing technique that a high voltage (several kilovolts) is required to achieve the electric explosion, the invention has obvious effectiveness and safety.
[0026] In the present embodiment, the shifting device 260 is disposed opposite to the conveying device 250. The shifting device 260 includes an actuator 261 and a supporter 262, where the actuator 261 is, for example, a step motor, a voice coil motor, an oil hydraulic motor, a piezoelectric actuator, etc., which is electrically connected to the control device 400, and is controlled by the same to move back and forth to shift the supporter 262 (shown as a double arrow direction of
[0027] Referring to
[0028] Moreover, the particle production apparatus 10 of the present embodiment further includes a clamping device 270, which is electrically connected to the control device 400 and is driven by the control device 400 to open and close relatively to the first electrical conducting element 230. As shown in
[0029] However, the method for adjusting the length of the metal wire 310 between the first electrical conducting element 230 and the second electrical conducting element 240 is not limited by the present embodiment.
[0030]
[0031] It should be noted that in the embodiment of
[0032]
[0033] After the metal wire 310 produces the electric explosion, in step S360, the control device 400 detects whether the metal wire 310, the first electrical conducting element 230 and the second electrical conducting element 240 are electrically conducted, i.e., the control device 400 detects whether the metal wire 310, the first electrical conducting element 230 and the second electrical conducting element 240 are electrically conducted after a predetermined time t (for example, at least 0.001 second), so as to determine whether the electric explosion is complete. If not, i.e., the first electrical conducting element 230 and the second electrical conducting element 240 are not electrically conducted, the control device 400 controls the electric power source 220 to modulate and output the predetermined detection voltage, i.e., the flow returns to the step S310 to confirm the electric conduction state between the first electrical conducting element 230 and the second electrical conducting element 240 by using the detection voltage.
[0034] Conversely, after the predetermined time t, when the control device 400 detects that the first electrical conducting element 230 and the second electrical conducting element 240 are still electrically conducted, it represents that the previous electric explosion is not successfully produced, and in step S370, the control device 400 controls to cut off the input voltage between the first electrical conducting element 230 and the second electrical conducting element 240, so as to avoid a short circuit of the system. It should be noted that the operation flow of
[0035] Moreover, it should be noted that as describe above, the shifting device 260 can shift the second electrical conducting element 240 to adjust the distance between the second electrical conducting element 240 and the first electrical conducting element 230, so that in the step S320 of the present embodiment, when the control device 400 detects that a surface of the second electrical conducting element 240 is uplifted through the operation of conveying the metal wire 310 by using the conveying device 250, the control device 400 drives the shifting device 260 to move the second electrical conducting element 240 away from the first electrical conducting element 230, such that the metal wire 310 between the first electrical conducting element 230 and the second electrical conducting element 240 is maintained to the aforementioned predetermined length L1.
[0036] In detail, the length of the metal wire 310 conveyed by the conveying device 250 is a fixed setting value (i.e., the aforementioned predetermined length L1), so that after the previous electric explosion is completed, the metal wire 310 is again conveyed by the setting value by the conveying device 250. However, when the surface of the second electrical conducting element 240 is uplifted due to deposition of the particles generated in the previous electric explosion, the metal wire 310 may contact the second electrical conducting element 240 to implement electrical conduction before it is conveyed by the predetermined length L1, and now the length of the metal wire 310 used for implementing the electric explosion is substantially smaller than the predetermined length L1. Therefore, the control device 400 takes a difference between the length of the currently conveyed metal wire 310 and the predetermined length L1 as a reference for driving the shifting device 260 to move the second electrical conducting element 240 away from the first electrical conducting element 230, and meanwhile controls the conveying device 250 to continually convey the metal wire 310 to the predetermined length L1, such that the present electric explosion can still be implemented under the state that the metal wire 310 is maintained to the predetermined length L1. In this way, the particle quality (particle size distribution) of each electric explosion is effectively maintained.
[0037] Conversely, when the surface of the second electrical conducting element 240 is pitted due to the previous electric explosion, the metal wire 310 cannot contact the second electrical conducting element 240 to implement electrical conduction after it is conveyed by the predetermined length L1, and now the conveying device 250 continually conveys the metal wire 310 to exceed the predetermined length L1 until the metal wire 310 contacts the second electrical conducting element 240 to implement the electrical conduction. The control device 400 then detects a length of the metal wire 310 exceeding the predetermined length L1, and takes the exceeding length as a reference for driving the shifting device 260 to move the second electrical conducting element 240 toward the first electrical conducting element 230, and meanwhile controls the conveying device 250 to draw back the metal wire 310, such that the electric explosion can still be implemented under the state that the metal wire 310 is maintained to the predetermined length L1.
[0038]
[0039] Moreover, the straightening device 100 further includes a pipe 150 (only a part of which is illustrated), which is disposed between the aforementioned straightening roller set and the first electrical conducting element 230. The pipe 150 extends along the straight-line direction D1, and the metal wire 310 penetrates through the pipe 150 and is straightened along the straight-line direction D1. Meanwhile, the pipe 150 guides the metal wire 310 to the first electrical conducting element 230.
[0040]
[0041] Moreover, in another embodiment that is not illustrated, the straightening device may also include an electrical pulse straightening module, i.e., after a decoiling or coiling device bracing the metal wire, the metal wire is heated by a high-energy electrical pulse, and when the metal wire is softened, it is stretched by using a mould, so as to obtain the metal wire with better collimation and eliminate an internal stress therein.
[0042] According to the above description, the metal wire 310 with a wire diameter smaller than 1 mm can be straightened by the aforementioned straightening device 100 or 100A and transmitted into the dense medium 212 to implement the electric explosion, so as to effectively avoid quality unstableness of the electric explosion due to bending or deformation of the metal wire 310 occurred during a conveying process thereof.
[0043] On the other hand, referring to
[0044] Moreover, the particle production apparatus 10 further includes a temperature control device 290 disposed at the tank 210 for adjusting a temperature of the dense medium 212 in the tank 210. Taking a copper wire as an example, the copper wire may have different patterns after the electric explosion in deionized water under different temperatures, where when the temperature of the deionized water is 1 C., the copper wire forms spherical copper particles after the electric explosion, and when the temperature of the deionized water is 60 C., the copper wire forms spindly copper oxide after the electric explosion. In this way, the user may operate the temperature control device 290 through the control device 400 to make the dense medium 212 to reach a request temperature.
[0045] Moreover,
[0046] In summary, in the embodiments of the invention, the straightening device and the particle production apparatus of the invention may control a length of the metal wire and straighten the same to effectively control a particle size of the particles generated during continuous electric explosion of the metal wire.
[0047] The shifting device is used for adjusting a distance between the second electrical conducting element and the first electrical conducting element. When a contour of the surface of the second electrical conducting element is changed due to the previous electric explosion, the length of the metal wire prepared for the next electric explosion is liable to be inconsistent, so that by using the conveying device in collaboration with the shifting device, the length of the metal wire between the first electrical conducting element and the second electrical conducting element may reach the predetermined length, so as to maintain the consistency of the length of the metal wire to guarantee the quality (particle size distribution) of the particles obtained after the electric explosion.
[0048] Moreover, the straightening device is used for performing a straightening operation on the metal wire, such that the metal wire is maintained straight at the moment of contacting the second electrical conducting element, and according to such move, consistency of the length of the metal in each electric explosion is maintained to guarantee the quality of the particles obtained after the electric explosion. In the aforementioned embodiments, besides the pipe with a specific extending direction being adopted to straighten the metal wire, the ultrasonic wave or electrical pulse heating can also be adopted to straighten the metal wire and eliminate the internal stress of the metal wire.
[0049] It will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the invention without departing from the scope or spirit of the invention. In view of the foregoing, it is intended that the invention cover modifications and variations of this invention provided they fall within the scope of the following claims and their equivalents.