Automotive lamp
11602029 · 2023-03-07
Assignee
Inventors
Cpc classification
B60Q2300/05
PERFORMING OPERATIONS; TRANSPORTING
B60Q11/005
PERFORMING OPERATIONS; TRANSPORTING
F21S41/151
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Q1/1407
PERFORMING OPERATIONS; TRANSPORTING
H05B45/56
ELECTRICITY
H05B47/17
ELECTRICITY
B60Q1/1423
PERFORMING OPERATIONS; TRANSPORTING
Y02B20/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F21S41/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60Q11/00
PERFORMING OPERATIONS; TRANSPORTING
H05B45/56
ELECTRICITY
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lighting circuit turns on multiple semiconductor light sources. Multiple current sources are each coupled in series with a corresponding one from among the semiconductor light sources. A switching converter supplies a driving voltage V.sub.OUT across each of multiple series connection circuits formed of the multiple semiconductor light sources and the multiple current sources. A converter controller controls a switching transistor of the switching converter based on a relation between a voltage across one from among the multiple current sources and a reference voltage having a positive correlation with the temperature T.sub.j.
Claims
1. A lighting circuit structured to turn on and off a plurality of semiconductor light sources, the lighting circuit comprising: a plurality of current sources each of which is to be coupled in series with a corresponding one from among the plurality of semiconductor light sources; a switching converter structured to supply a driving voltage across both ends of each of a plurality of series connection circuits configured of the plurality of semiconductor light sources and the plurality of current sources; and a converter controller structured to control the switching converter based on a relation between a voltage across both ends of one from among the plurality of current sources and a reference voltage having a positive correlation with temperature, wherein the protection circuit comprises: an abnormal state detection circuit structured to assert an abnormal state detection signal when an abnormal state has been detected; and a data replacement circuit structured such that, when the abnormal state detection signal is negated, the data replacement circuit outputs the plurality of individual control signals as they are, and such that, when the abnormal state detection signal is asserted, the data replacement circuit outputs a set of predetermined values.
2. The lighting circuit according to claim 1, wherein the data replacement circuit comprises: an inverter structured to invert the abnormal state detection signal so as to generate an inverted abnormal state detection signal; a plurality of first logic gates that correspond to multiple ones of the plurality of current sources to be turned on when an abnormal state has been detected; and a plurality of second logic gates that correspond to multiple ones of the plurality of current sources to be turned off when an abnormal state has been detected; wherein the first logic gates are each structured to receive a corresponding individual control signal and one from among the abnormal state detection signal and the inverted abnormal state detection signal, and to supply an output thereof to the corresponding current source, and wherein the second logic gates are each structured to receive a corresponding individual control signal and the other one from among the abnormal state detection signal and the inverted abnormal state detection signal, and to supply an output thereof to the corresponding current source.
3. A light source with an integrated driver comprising: the plurality of semiconductor light sources integrated on a first semiconductor chip; and the lighting circuit according to claim 1, the plurality of current sources being integrated with a second semiconductor chip.
4. An automotive lamp comprising the lighting circuit according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments will now be described, by way of example only, with reference to the accompanying drawings which are meant to be exemplary, not limiting, and wherein like elements are numbered alike in several Figures, in which:
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DETAILED DESCRIPTION
Overview of the Embodiments
(35) A summary of several example embodiments of the disclosure follows. This summary is provided for the convenience of the reader to provide a basic understanding of such embodiments and does not wholly define the breadth of the disclosure. This summary is not an extensive overview of all contemplated embodiments, and is intended to neither identify key or critical elements of all embodiments nor to delineate the scope of any or all aspects. Its sole purpose is to present some concepts of one or more embodiments in a simplified form as a prelude to the more detailed description that is presented later. For convenience, the term “one embodiment” may be used herein to refer to a single embodiment or multiple embodiments of the disclosure.
(36) 1. One embodiment disclosed in the present specification relates to a lighting circuit structured to turn on and off multiple semiconductor light sources. The lighting circuit includes: multiple current sources each of which is to be coupled in series with a corresponding one from among the multiple semiconductor light sources; a switching converter structured to supply a driving voltage across each of multiple series connection circuits configured of the multiple semiconductor light sources and the multiple current sources; and a converter controller structured to control the switching converter based on a relation between the voltage across one from among the multiple current sources and a reference voltage having a positive correlation with temperature.
(37) In a case in which the reference voltage is designed to be a minimum level that ensures that the current sources are each able to generate a predetermined amount of driving current in a sure manner, thereby allowing power loss in the current sources to be reduced. In a case in which the reference voltage is maintained at a constant value that is independent of the temperature, (i) when the reference voltage is set to a high voltage, such an arrangement is able to maintain the driving current at a predetermined amount even in a high-temperature state. However, such an arrangement has a problem of increased power loss when the temperature becomes low. Conversely, (ii) when the reference voltage is set to a low voltage, such an arrangement allows the power loss to be reduced in a low-temperature state. However, when the temperature becomes high, such an arrangement is not able to maintain the driving current at a predetermined amount, leading a reduction in the luminance of the semiconductor light sources. In contrast, in a case in which the reference voltage is changed based on a positive correlation with the temperature, this arrangement provides both an advantage of low power consumption in a low-temperature state and an advantage of maintaining the driving current in a high-temperature state.
(38) Also, the converter controller may turn on a switching transistor of the switching converter in response to a reduction to the reference voltage in the voltage across one from among the multiple current sources.
(39) Also, the current source may include a current mirror circuit. In this case, in a case in which the reference voltage is adjusted based on the temperature dependence of the pinch-off voltage (overdrive voltage) of the MOS transistors or the collector saturation voltage V.sub.CE(sat) of bipolar transistors that form the current mirror circuit, this arrangement allows the power consumption to be reduced.
(40) Also, the converter controller may include: a constant voltage source structured to generate a constant voltage; and a correction current source structured to generate a correction current having a positive correlation with temperature. Also, the reference voltage may match the voltage obtained by adding the constant voltage to an offset voltage that is proportional to the correction current.
(41) Also, the correction current may be generated using a temperature dependence of a forward voltage provided by a PN junction.
(42) Also, the correction current source may include: at least one diode and a resistor coupled in series; and a current mirror circuit structured to copy a current that flows through the diode, so as to generate the correction current.
(43) Also, the multiple semiconductor light sources may be integrated on a first semiconductor chip. Also, the multiple current sources may be integrated on a second semiconductor chip. Also, the first semiconductor chip and the second semiconductor chip may be arranged such that surfaces thereof are coupled to each other so as to form a module housed in a single package.
(44) With an embodiment, the lighting circuit may be provided to an automotive lamp.
(45) 2. Another embodiment disclosed in the present specification relates to a driver circuit structured to supply a driving current to multiple semiconductor light sources. The driver circuit includes: multiple current sources each of which is to be coupled in series with a corresponding one from among the multiple semiconductor light sources; an interface circuit coupled to a processor, and structured to receive a control signal for indicating the on/off state of each of the multiple semiconductor light sources, to generate multiple individual control signals based on the control signal so as to set the on/off state of each of the multiple current sources; and a protection circuit structured to monitor communication between the processor and the interface circuit, and to forcibly set each of the multiple current sources to a predetermined state when an abnormal state has been detected.
(46) With the embodiment, when the control signal cannot be transmitted normally, the multiple current sources are each set to a predetermined state, thereby allowing a predetermined light distribution pattern to be generated. This ensures a safety function that supports a situation in which an abnormal state has occurred in the lamp. More specifically, such an arrangement suppresses disturbance of leading vehicles or oncoming vehicles while securing a light distribution required for driving the user's vehicle. That is to say, this arrangement provides both high resolution and high safety.
(47) Also, the predetermined state may correspond to a low-beam light distribution.
(48) Also, the protection circuit may include: an abnormal state detection circuit structured to assert an abnormal state detection signal when an abnormal state has been detected; and a data replacement circuit structured such that, when the abnormal state detection signal is negated, the data replacement circuit outputs the multiple individual control signals as they are, and such that, when the abnormal state detection signal is asserted, the data replacement circuit outputs a set of predetermined values.
(49) Also, the data replacement circuit may include: an inverter structured to invert the abnormal state detection signal so as to generate an inverted abnormal state detection signal; multiple first logic gates that correspond to multiple current sources to be turned on when an abnormal state has been detected, from among the multiple current sources; and multiple second logic gates that correspond to multiple current sources to be turned off when an abnormal state has been detected, from among the multiple current sources. Also, the first logic gates may each be structured to receive a corresponding individual control signal and one from among the abnormal state detection signal and the inverted abnormal state detection signal, and to supply an output thereof to the corresponding current source. Also, the second logic gates may each be structured to receive a corresponding individual control signal and the other one from among the abnormal state detection signal and the inverted abnormal state detection signal, and to supply an output thereof to the corresponding current source.
(50) Also, when there is no occurrence of level transition in the control signal for a predetermined period, the protection circuit may judge that an abnormal state has occurred. This requires only a simple circuit configuration to detect the occurrence of an abnormal state in communication.
(51) Yet another embodiment disclosed in the present specification relates to an automotive lamp. The automotive lamp includes: a higher-level controller; an interface circuit structured to receive a control signal from the higher-level controller; a variable light distribution device; a local controller structured to control the variable light distribution device based on the control signal received by the interface circuit; and an abnormal state detection unit structured to monitor communication between the higher-level controller and the interface circuit so as to detect an abnormal state. The automotive lamp is configured such that, when an abnormal state has been detected, a predetermined pattern is forcibly set for the variable light distribution device.
(52) With the embodiment, when the control signal cannot be transmitted normally, a desired light distribution pattern can be generated according to a pattern set for the variable light distribution device. This suppresses disturbance of leading vehicles or oncoming vehicles while securing a light distribution required for driving the user's vehicle.
(53) Also, the abnormal state detection unit may monitor an output of the local controller so as to detect an abnormal state. This arrangement provides a safety function for handling a situation in which an abnormal state has occurred in the local controller or a situation in which an abnormal state has occurred in communication between the local controller and the variable light distribution device.
EMBODIMENTS
(54) Description will be made below regarding the present disclosure based on preferred embodiments with reference to the drawings. The same or similar components, members, and processes are denoted by the same reference numerals, and redundant description thereof will be omitted as appropriate. The embodiments have been described for exemplary purposes only, and are by no means intended to restrict the present disclosure. Also, it is not necessarily essential for the present disclosure that all the features or a combination thereof be provided as described in the embodiments.
(55) In the present specification, the state represented by the phrase “the member A is coupled to the member B” includes a state in which the member A is indirectly coupled to the member B via another member that does not substantially affect the electric connection between them, or that does not damage the functions or effects of the connection between them, in addition to a state in which they are physically and directly coupled.
(56) Similarly, the state represented by the phrase “the member C is provided between the member A and the member B” includes a state in which the member A is indirectly coupled to the member C, or the member B is indirectly coupled to the member C via another member that does not substantially affect the electric connection between them, or that does not damage the functions or effects of the connection between them, in addition to a state in which they are directly coupled.
(57) In the present specification, the reference symbols denoting electric signals such as a voltage signal, current signal, or the like, and the reference symbols denoting circuit elements such as a resistor, capacitor, or the like, also represent the corresponding voltage value, current value, resistance value, or capacitance value as necessary.
Embodiment 1
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(59) The automotive lamp 100 includes multiple (N≥2) semiconductor light sources 102_1 through 102_N, a lamp ECU 110, and a lighting circuit 200. Each semiconductor light source 102 may preferably be configured using an LED. Also, various kinds of light-emitting elements such as an LD, organic EL, or the like, may be employed. Each semiconductor light source 102 may include multiple light-emitting elements coupled in series and/or coupled in parallel. It should be noted that the number of channels, i.e., N, is not restricted in particular. Also, N may be 1.
(60) The lamp ECU 110 includes a switch 112 and a microcontroller 114. The microcontroller (processor) 114 is coupled to the in-vehicle ECU 4 via a bus such as a Controller Area Network (CAN) or Local Interconnect Network (LIN) or the like. This allows the microcontroller 114 to receive various kinds of information such as a turn-on/turn-off instruction, etc. The microcontroller 114 turns on the switch 112 according to a turn-on instruction received from the in-vehicle ECU 4. In this state, a power supply voltage (battery voltage V.sub.BAT) is supplied from the battery 2 to the lighting circuit 200.
(61) Furthermore, the microcontroller 114 receives a control signal for indicating the light distribution pattern from the in-vehicle ECU 4, and controls the lighting circuit 200. Also, the microcontroller 114 may receive information that indicates the situation ahead of the vehicle from the in-vehicle ECU 4, and may autonomously generate the light distribution pattern based on the information thus received.
(62) The lighting circuit 200 supplies the driving currents I.sub.LED1 through I.sub.LEDN to the multiple semiconductor light sources 102_1 through 102_N so as to provide a desired light distribution pattern.
(63) The lighting circuit 200 includes multiple current sources 210_1 through 210_N, a switching converter 220, and a converter controller 230. Each current source 210_i (i=1, 2, . . . , N) is coupled to the corresponding semiconductor light source 102_i in series. The current source 210_i functions as a constant current driver that stabilizes the driving current I.sub.LED1 that flows through the semiconductor light source 102_i to a predetermined current amount.
(64) The multiple current sources 210_1 through 210_N are each configured to be capable of controlling their on/off states independently according to PWM signals S.sub.PWM1 through S.sub.PWMN generated by the light distribution controller 116. When the PWM signal S.sub.PWM1 is set to the on level (e.g., high level), the driving current I.sub.LEDi flows, thereby turning on the semiconductor light source 102_i. Conversely, when the PWM signal S.sub.PWM1 is set to the off level (e.g., low level), the driving current I.sub.LEDi is set to zero, thereby turning off the semiconductor light source 102_i. By changing the duty ratio of the PWM signal S.sub.PWM1, such an arrangement allows the effective luminance of the semiconductor light source 102_i to be changed (PWM dimming).
(65) The switching converter 220 supplies a driving voltage V.sub.OUT across a series connection circuit of the semiconductor light source 102 and the current source 210. The switching converter 220 is configured as a step-down converter (Buck converter) including a switching transistor M.sub.1, a rectification diode D.sub.1, an inductor L.sub.1, and an output capacitor C.sub.1.
(66) In order to allow the current source 210 to maintain the driving current I.sub.LED at a predetermined amount, the voltage V.sub.CS across the current source 210 is required to be higher than a predetermined threshold value (which will be referred to as a “saturation voltage V.sub.SAT”). The converter controller 230 monitors the temperature T.sub.1, and controls the switching converter 220 based on a relation between the voltage V.sub.CS across any one from among the multiple current sources 210 and a reference voltage (which will be referred to as a “bottom limit voltage V.sub.BOTTOM” hereafter) having a positive correlation with the temperature T.sub.j. The bottom limit voltage V.sub.BOTTOM is set such that it is substantially the same as the saturation voltage V.sub.SAT or such that it is slightly higher than the saturation voltage V.sub.SAT.
(67) The converter controller 230 employs a ripple control method. The converter controller 230 turns on the switching transistor M.sub.1 of the switching converter 220 when the voltage V.sub.CS across any one of the multiple current sources 210 decreases to the bottom limit voltage V.sub.BOTTOM. In the example shown in
(68) Furthermore, when a predetermined turn-off condition is satisfied, the converter controller 230 switches a control pulse S.sub.1 to the off level (high level), thereby turning off the switching transistor M.sub.1. The turn-off condition may be that the output voltage V.sub.OUT of the switching converter 220 has reached a predetermined upper limit voltage V.sub.UPPER.
(69) The above is the configuration of the automotive lamp 100. Next, description will be made regarding the operation thereof.
(70)
(71) In the off period (low-level period in the drawing) of the switching transistor M.sub.1, the output capacitor C.sub.1 of the switching converter 220 is discharged due to a load current I.sub.OUT which is the sum total of the driving currents I.sub.LED1 through I.sub.LED3, which lowers the output voltage V.sub.OUT with time. In actuality, the output capacitor C.sub.1 is charged or discharged by the difference between the coil current I.sub.L that flows through the inductor L.sub.1 and the load current. Accordingly, the increase/decrease of the output voltage V.sub.OUT does not necessarily match the on/off state of the switching transistor M.sub.1 on the time axis.
(72) The voltages that each occur across each current source 210, i.e., the voltages (cathode voltages) V.sub.LED1 through V.sub.LED3 at the connection nodes that each connect the corresponding current source 210 and the corresponding semiconductor light source 102, are represented by the following Expressions.
V.sub.LED1=V.sub.OUT−V.sub.F1
V.sub.LED2=V.sub.OUT−V.sub.F2
V.sub.LED3=V.sub.OUT−V.sub.F3
(73) Accordingly, the voltages V.sub.LED1 through V.sub.LED3 each change while maintaining a constant voltage difference with respect to the output voltage V.sub.OUT. In this example, the forward voltage V.sub.F1 at the first channel is the largest value. Accordingly, the cathode voltage V.sub.LED1 at the first channel is the smallest value.
(74) When the cathode voltage V.sub.LED1 at the first channel decreases to the bottom limit voltage V.sub.BOTTOM, the switching transistor M.sub.1 is turned on.
(75) When the switching transistor M.sub.1 is turned on, this raises the coil current I.sub.L that flows through the inductor L.sub.1, which switches the output voltage V.sub.OUT to an increasing phase. Subsequently, when the output voltage V.sub.OUT reaches the upper limit voltage V.sub.UPPER, the switching transistor M.sub.1 is turned off. The lighting circuit 200 repeats this operation.
(76) The above is the operation of the lighting circuit 200. The lighting circuit 200 is capable of maintaining the voltage across each current source 210 at a level in the vicinity of the minimum level that ensures that each lighting circuit 200 is able to generate a predetermined driving current I.sub.LED. This arrangement provides reduced power consumption.
(77) As another approach (comparison technique), an arrangement is conceivable in which the cathode voltages V.sub.LED1 through V.sub.LEDN are feedback controlled using an error amplifier such that the minimum voltage thereof approaches a predetermined target value V.sub.REF.
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(79) With the comparison technique, the average of the minimum voltage V.sub.MIN from among the cathode voltages V.sub.LED1 through V.sub.LEDN approaches the target voltage V.sub.REF due to the response characteristics of a phase compensation filter provided to a feedback loop. That is to say, the bottom level V.sub.MIN_BOTTOM of the minimum voltage V.sub.MIN is lower than the target voltage V.sub.REF. In this case, the difference between the bottom level V.sub.MIN_BOTTOM and the target voltage V.sub.REF changes in an unstable manner depending on the situation. In order to provide stable circuit operation, as indicated by the solid line in
(80) Each current source 210 includes a transistor provided in series with the corresponding semiconductor light source 102. By adjusting the voltage and current applied to a control terminal (gate or base) of the transistor, this arrangement allows the driving current I.sub.LED to be maintained at a constant level.
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V.sub.OD=V.sub.GS−V.sub.GS(th)
(82) The threshold voltage V.sub.GS(th) has a negative correlation with the temperature. Accordingly, the overdrive voltage V.sub.OD has a positive correlation with the temperature as shown in
(83) The current source 210 configured as the current mirror circuit shown in
(84) In the present embodiment 1, the bottom limit voltage V.sub.BOTTOM is changed such that it has a positive correlation with the temperature T.sub.j. This arrangement allows the bottom limit voltage V.sub.BOTTOM to follow the change in the saturation voltage V.sub.SAT (i.e., the overdrive voltage V.sub.OD) due to temperature variation.
(85) As a comparison technique, description will be made regarding an arrangement in which the bottom limit voltage V.sub.BOTTOM is set to a constant value that is independent of the temperature. Description will be made assuming that the semiconductor light source 102 has a maximum rated junction temperature T.sub.j of 150° C., for example. In a case in which the semiconductor light source 102 and the current source 210 are arranged in the vicinity of each other or in a case in which they are mounted on a common heat sink, such an arrangement requires the semiconductor light source 102 to have the same maximum rated junction temperature T.sub.j of 150° C. In this case, in a case in which the bottom limit voltage V.sub.BOTTOM is set to the overdrive voltage V.sub.150 at the temperature T.sub.j of 150° C., this allows a predetermined amount of driving current to be maintained even in a case of a high temperature of up to 150° C. However, in actual operations, the junction temperature of the current source 210 is lower than 150° C. Accordingly, with the difference between the overdrive voltage V.sub.OP at the junction temperature in the actual operation and the overdrive voltage V.sub.150 at the temperature of 150° C. as ΔV.sub.LOSS, this leads to the occurrence of excess power loss of (I.sub.LED×ΔV.sub.LOSS). This leads to large heat generation. In a case in which there is no countermeasure for such a problem, this lowers the allowable operating ambient temperature, resulting in degraded marketability of the automotive lamp 100. In a case in which an additional heat dissipation or cooling member such as a large-size heat sink or a fan is provided in order to solve such a problem, this leads to a problem of increased costs.
(86) Conversely, in a case in which the bottom limit voltage V.sub.BOTTOM is designed with the junction temperature T.sub.OP in the normal operation as a reference, such an arrangement allows the power loss to be reduced when T.sub.j=T.sub.OP. However, when the temperature becomes high (T.sub.j becomes approximately 150° C.), such an arrangement cannot maintain a predetermined amount of driving current I.sub.LED, leading to a reduction in the luminance of the semiconductor light source 102.
(87) As compared with the comparison technique, with the present embodiment 1, the bottom limit voltage V.sub.BOTTOM can be set to an optimum value for each temperature. This allows the power loss to be reduced in a low-temperature state. In addition, this arrangement is capable of suppressing a reduction of the luminance in a high-temperature state.
(88) The present disclosure encompasses various kinds of apparatuses, circuits, and methods that can be regarded as a block configuration or a circuit configuration shown in
Example 1-1
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(90) An off signal generating circuit 260F generates an off signal S.sub.OFF which determines the timing at which the switching transistor M.sub.1 is to be turned off. A voltage dividing circuit 261 divides the output voltage V.sub.OUT such that it is scaled to an appropriate voltage level. A comparator 262 compares the output voltage V.sub.OUT′ thus divided with a threshold value V.sub.UPPER′ obtained by scaling the upper limit voltage V.sub.UPPER. When the relation V.sub.OUT>V.sub.UPPER is detected, the comparator 262 asserts the off signal S.sub.OFF (e.g., set to the high level).
(91) The logic circuit 234 is configured as an SR flip-flop, for example. The logic circuit 234 switches its output Q to the on level (e.g., high level) in response to the assertion of the on signal S.sub.ON. Furthermore, the logic circuit 234 switches its output Q to the off level (e.g., low level) in response to the assertion of the off signal S.sub.OFF. It should be noted that the logic circuit 234 is preferably configured as a reset-priority flip-flop in order to set the switching converter to a safer state (i.e., off state of the switching transistor M.sub.1) when the assertion of the on signal S.sub.ON and the assertion of the off signal S.sub.OFF occur at the same time.
(92) A driver 232 drives the switching transistor M.sub.1 according to the output Q of the logic circuit 234. As shown in
(93)
V.sub.BOTTOM=V.sub.CONST+I.sub.COMP×R.sub.51
(94) Description has been made in this example regarding an arrangement in which the source-type correction current source 284 is coupled to a high electrical potential side of the resistor R.sub.51. Also, the correction current source 284 configured as a sink-type current source may be coupled to a low electric potential side of the resistor R.sub.51.
(95) The configuration of the correction current source 284 is not restricted in particular. For example, the correction current I.sub.COMP may be generated using the temperature dependence of the forward voltage Vf of a PN junction. In
(96) In a case in which Vf is approximately equal to V.sub.BE, the current It is represented by It=(V.sub.CC−4×V.sub.BE)/R.sub.51. Here, V.sub.BE has a negative correlation with the temperature. Accordingly, the current It has a positive correlation with the temperature.
(97)
V.sub.D=R.sub.ON×I.sub.C
(98) The on resistance R.sub.ON of a MOS transistor has a positive correlation with the temperature. Accordingly, the drain voltage V.sub.D also has a positive correlation with the temperature. The drain voltage V.sub.D is input to an emitter follower circuit 290. The emitter follower circuit 290 has a two-stage configuration including a PNP stage and an NPN stage. Such a configuration cancels out the base-emitter voltages V.sub.BE. Accordingly, the output voltage of the emitter follower circuit 290 is equal to the drain voltage V.sub.D of the transistor M.sub.61.
(99) The resistor network 292 generates a weighted sum (average) of the constant voltage V.sub.CONST and the drain voltage V.sub.D having a positive temperature coefficient so as to generate the bottom limit voltage V.sub.BOTTOM. As a result, the bottom limit voltage V.sub.BOTTOM has a positive temperature coefficient.
Example 1-2
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(101) With the example 1-1, in a case in which there are a large number of channels, the circuit area required by the comparator group is large and the chip size becomes large. In contrast, with the example 1-2, such an arrangement requires only a single comparator, thereby allowing the circuit area to be reduced.
Example 1-3
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(103) An off signal generating circuit 260H includes a frequency detection circuit 264 and an error amplifier 266 in addition to the comparator 262. The frequency detection circuit 264 monitors the output Q of the logic circuit 234 or the control pulse S.sub.1, and generates a frequency detection signal V.sub.FREQ that indicates the switching frequency. The error amplifier 266 amplifies the difference between the frequency detection signal V.sub.FREQ and the reference voltage V.sub.FREQ(REF) that defines a target value of the switching frequency, and generates the upper limit voltage V.sub.UPPER that corresponds to the difference thus amplified.
(104) With the example 1-3, this arrangement is capable of stabilizing the switching frequency to a target value. This allows the noise countermeasures to be provided in a simple manner.
Example 1-4
(105)
(106) An off signal generating circuit 260I includes a timer circuit 268. The timer circuit 268 starts the measurement of the predetermined on time T.sub.ON in response to the on signal S.sub.ON. After the on time T.sub.ON elapses, the timer circuit 268 asserts (e.g., sets to the high level) the off signal S.sub.OFF. The timer circuit 268 may be configured as a monostable multivibrator (one-shot pulse generator), for example. Also, the timer circuit 268 may be configured as a digital counter or an analog timer. In order to detect the timing at which the switching transistor M.sub.1 is turned on, the timer circuit 268 may receive the output Q of the logic circuit 234 or the control pulse S.sub.1 as its input signal instead of the on signal S.sub.ON.
Example 1-5
(107)
Example 1-6
(108)
(109) For example, the variable timer circuit 270 may include a capacitor, a current source that charges the capacitor, and a comparator that compares the voltage across the capacitor with a threshold value. The variable timer circuit 270 is configured such that at least one from among the current amount generated by the current source and the threshold value can be changed according to the control voltage V.sub.CTRL.
(110) The frequency detection circuit 272 monitors the output Q of the logic circuit 234 or the control pulse S.sub.1, and generates a frequency detection signal V.sub.FREQ that indicates the switching frequency. An error amplifier 274 amplifiers the difference between the frequency detection signal V.sub.FREQ and the reference voltage V.sub.FREQ(REF) that defines a target value of the switching frequency, and generates the control voltage V.sub.CTRL that corresponds to the difference thus amplified.
(111) With the example 1-6, this arrangement is capable of stabilizing the switching frequency to the target value, thereby allowing the noise countermeasures to be provided in a simple manner.
(112)
(113) A combination of the transistors Tr.sub.12 and Tr.sub.13, the resistors R.sub.13 and R.sub.14, and a capacitor C.sub.13 is configured as a peak hold circuit. The peak hold circuit holds the peak value of the voltage V.sub.C12 across the capacitor C.sub.12. The output V.sub.FREQ of the peak hold circuit has a correlation with the period of the pulse signal S.sub.P′, i.e., the frequency thereof.
(114) A comparator COMP1 compares the frequency detection signal V.sub.FREQ with the reference signal V.sub.FREQ(REF) that indicates the target frequency. A combination of a resistor R.sub.15 and a capacitor C.sub.14 is configured as a low-pass filter. The low-pass filter smooths the output of the comparator COMP1 so as to generate the control voltage V.sub.CTRL. The control signal V.sub.CTRL is output via a buffer BUF1.
(115) Description will be made regarding the variable timer circuit 270. The on signal S.sub.ON is inverted by an inverter 273. When the inverted on signal #S.sub.ON becomes lower than a threshold value V.sub.TH1, i.e., when the on signal S.sub.ON is set to the high level, the output of a comparator COMP2 is set to the high level. This sets a flip-flop SREF, thereby setting the pulse signal S.sub.P to the high level.
(116) During the high-level period of the pulse signal S.sub.P, the transistor M.sub.21 is turned off. During the off period of the transistor M.sub.21, a current source 271 generates a variable current I.sub.VAR that corresponds to the control voltage V.sub.CTRL so as to charge a capacitor C.sub.12. When the voltage V.sub.C15 across the capacitor C.sub.15 reaches a threshold value V.sub.TH2, the output of the comparator COMP3 is set to the high level. This resets the flip-flop SREF, thereby switching the pulse signal S.sub.P to the low level. As a result, the transistor M.sub.21 is turned on, thereby initializing the voltage V.sub.C15 of the capacitor C.sub.15.
(117)
(118)
(119)
(120) The current source 210 further includes a switch (dimming switch) 214 for PWM dimming. The dimming switch 214 is controlled according to a PWM signal S.sub.PWM generated by the dimming controller 116. When the dimming switch 214 is turned off, the driving current I.sub.LED flows through the current source 210. When the dimming switch 214 is turned on, the series transistor M.sub.2 is turned off, which disconnects the driving current I.sub.LED. The dimming switch 214 is switched at a high speed at a PWM frequency of 60 Hz or more. Furthermore, by adjusting the duty ratio of the PWM frequency, the semiconductor light source 102 is subjected to PWM dimming control.
(121) In the current source 210 shown in
(122) In a case of employing the current source 210 shown in
V.sub.BOTTOM=R.sub.S×I.sub.LED+V.sub.SAT+ΔV
(123) The current source 210 shown in
V.sub.BOTTOM=V.sub.SAT+ΔV
(124) Here, V.sub.SAT represents the saturation voltage of the current mirror circuit, and ΔV represents an appropriate margin.
Embodiment 2
(125) Next, description will be made regarding a light source with an integrated driver. The multiple current sources 210 may be integrated on a single semiconductor chip, which will be referred as a “current driver IC (Integrated Circuit)” hereafter.
(126) The multiple current sources 310_1 through 310_N are configured to switch independently between the on state and the off state according to PWM signals S.sub.PWM1 through S.sub.PWMN, respectively. The current sources 310_1 through 310_N are respectively coupled to the corresponding semiconductor light sources 102_1 through 102_N in series via cathode pins LED1 through LEDN.
(127) The interface circuit 320 receives multiple items of control data D.sub.1 through D.sub.N from an external microcontroller (processor) 114. The kind of the interface is not restricted in particular. For example, a Serial Peripheral Interface (SPI) or I.sup.2C interface may be employed. The multiple items of control data D.sub.1 through D.sub.N respectively indicate the on/off duty ratios of the multiple current sources 310_1 through 310_N, which are updated at a first time interval T.sub.1. The first time interval T.sub.1 is set to on the order of 20 ms to 200 ms. For example, the first time interval T.sub.1 is set to 100 ms.
(128) The dimming pulse generator 330 generates the multiple PWM signals S.sub.PWM1 through S.sub.PWMN for the multiple current sources 310_1 through 310_N based on the multiple items of control data D.sub.1 through D.sub.N. In the embodiment 1 (
(129) The duty ratio of the i-th PWM signal S.sub.PWM1 is gradually changed at a second time interval T.sub.2 that is shorter than the first time interval T.sub.1 from the corresponding control data D.sub.1 value before updating to the updated value thereof (which will be referred to as the “gradual-change mode”). The second time interval T.sub.2 is set to a value on the order of 1 ms to 10 ms. For example, the second time interval T.sub.2 is set to 5 ms.
(130) The dimming pulse generator 330 is capable of supporting a non-gradual-change mode in addition to the gradual-change mode. In the non-gradual-change mode, the duty ratio of the i-th PWM signal S.sub.PWM1 is allowed to be immediately changed from the corresponding control data D.sub.i value before updating to the updated value thereof.
(131) The dimming pulse generator 330 may preferably be configured to dynamically switch its mode between the non-gradual-change mode and the gradual-change mode according to the settings received from the microcontroller 114. Preferably, the dimming pulse generator 330 is configured to dynamically switch its mode between the non-gradual-change mode and the gradual-change mode for each channel (for each dimming pulse). The setting data that indicates the mode may be appended to the control data D.sub.i.
(132) A part of or the whole of the on signal generating circuit 240 may be integrated on the current driver IC 300. The part of the on signal generating circuit 240 to be integrated may preferably be determined according to the circuit configuration of the on signal generating circuit 240, and specifically, may preferably be determined so as to reduce the number of lines that couple the converter controller 230 and the current driver IC 300. As shown in
(133) Next, description will be made regarding the operation of the current driver IC 300.
(134) The above is the operation of the current driver IC 300. The advantages of the current driver IC 300 can be clearly understood in comparison with a comparison technique. If the current driver IC 300 does not have the function of gradually changing the duty ratio, the microcontroller 114 must update the control data D.sub.1 through D.sub.N that each indicate the duty ratio at the second time interval T.sub.2. In a case in which the number of channels N of the semiconductor light sources 102 exceeds several dozen to 100, such an arrangement requires a high-performance microcontroller, i.e., a high-cost microcontroller, configured as the microcontroller 114. Furthermore, such an arrangement requires high-speed communication between the microcontroller 114 and the current driver IC 300, thereby leading to the occurrence of a noise problem.
(135) In contrast, with the current driver IC 300 according to the embodiment 2, this arrangement allows the rate at which the microcontroller 114 updates the control data D.sub.1 through D.sub.N to be reduced. This allows the performance required for the microcontroller 114 to be reduced. Furthermore, this allows the communication speed between the microcontroller 114 and the current driver IC 300 to be reduced, thereby solving the noise problem.
(136) The first time interval T.sub.1 may preferably be configured to be variable. In a situation in which there is only a small change in the duty ratio, the first time interval T.sub.1 is increased so as to reduce the data communication amount, thereby allowing power consumption and noise to be reduced.
(137)
(138) As shown in
(139)
(140) The semiconductor chip 402 and the current driver IC 300 are mechanically joined and electrically coupled. The front face of the current driver IC 300 is provided with front-face electrodes 410 (LED1 through LEDN in
(141) The kind of the package of the integrated-driver light source 400 is not restricted in particular. As the package of the integrated-driver light source 400, a Ball Grid Array (BAG), Pin Grid Array (PGA), Land Grid Array (LGA), Quad Flat Package (QFP), or the like, may be employed.
(142) In a case in which the semiconductor light sources 102 and the current driver IC 300 are each configured as a separate module, a countermeasure may preferably be provided in which a heat dissipation structure or the like is attached to each module. In contrast, with the integrated-driver light source 400 as shown in
Modification 1-1
(143) Description will be made regarding a modification relating to the embodiments 1 and 2.
(144) A desired transistor such as the series transistor M.sub.2 may be configured as a bipolar transistor. In this case, the base corresponds to the gate, the emitter corresponds to the source, and the collector corresponds to the drain.
Modification 1-2
(145) Description has been made in the embodiments regarding an arrangement in which the switching transistor M.sub.1 is configured as a P-channel MOSFET. Also, an N-channel MOSFET may be employed. In this case, a bootstrap circuit may be provided as an additional component. Instead of such a MOSFET, an Insulated Gate Bipolar Transistor (IGBT) or a bipolar transistor may be employed.
Modification 1-3
(146) Description has been made in the embodiments regarding an arrangement in which the current source 210 is configured as a sink circuit, and is coupled to the cathode of the corresponding semiconductor light source 102. However, the present disclosure is not restricted to such an arrangement.
Embodiment 3
(147)
(148) The automotive lamp 100 includes multiple (N≥2) semiconductor light sources 102_1 through 102_N, a lamp ECU 110, a lighting circuit 200, and a current driver IC 300. Each semiconductor light source 102 may preferably be configured using an LED. Also, various kinds of light-emitting elements such as an LD, organic EL, or the like, may be employed. Each semiconductor light source 102 may include multiple light-emitting elements coupled in series and/or coupled in parallel. It should be noted that the number of the semiconductor light sources 102, i.e., N, is not restricted in particular. Specifically, the number N is at least several dozen or more, and is preferably several hundred to several thousand. Also, the number of channels, i.e., N, may be on the order of tens of thousands. The multiple semiconductor light sources 102_1 through 102_N are integrated on a single semiconductor chip (LED chip 103).
(149) The lamp ECU 110 includes a switch 112 and a microcontroller 114. The microcontroller (processor) 114 is coupled to the in-vehicle ECU 4 via a bus such as a Controller Area Network (CAN) or Local Interconnect Network (LIN) or the like. This allows the microcontroller 114 to receive various kinds of information such as a turn-on/turn-off instruction, etc. The microcontroller 114 turns on the switch 112 in response to a turn-on instruction received from the in-vehicle ECU 4. In this state, a power supply voltage (battery voltage V.sub.BAT) is supplied from the battery 2 to the lighting circuit 200.
(150) Furthermore, the microcontroller 114 receives a control signal for indicating the light distribution pattern from the in-vehicle ECU 4, and controls the lighting circuit 200. Also, the microcontroller 114 may receive information that indicates the situation ahead of the vehicle from the in-vehicle ECU 4, and may autonomously generate the light distribution pattern based on the information thus received.
(151) The current driver IC 300 supplies the driving currents I.sub.LED1 through I.sub.LEDN to the multiple semiconductor light sources 102_1 through 102_N. The current driver IC 300 is configured to capable of independently turning on and off the driving current I.sub.LED for each semiconductor light source 102.
(152) The lighting circuit 200 supplies the driving voltage V.sub.OUT to the LED chip 103 and the current driver IC 300. The lighting circuit 200 may include the switching converter 220 and the converter controller 230. In this example, the switching converter 220 is configured as a step-down converter. However, the topology of the switching converter 220 is not restricted in particular.
(153) The current driver IC 300 includes multiple current sources 310_1 through 310_N, an interface circuit 320, a protection circuit 340, and a feedback circuit 360.
(154) The current source 310_# (“#” represents 1 through N) is coupled in series with the corresponding one 102_# from among the multiple semiconductor light sources 102_1 through 102_N. The current source 310_# is configured to be capable of switching its on/off state according to a control input Sp_#. When the current source 310_# is set to the on state, the current source 310_# generates a driving current I.sub.LED#. When the current source 310_# is set to the off state, the driving current I.sub.LED# is disconnected. For example, when the control input Sp_# is set to the high level, the current source 310_# is set to the on state. Conversely, when the control input Sp_# is set to the low level, the current source 310_# is set to the off state.
(155)
(156) Returning to
(157) The converter controller 230 may support a ripple control operation. In this case, when the lowest voltage from among the voltages V.sub.LED1 through V.sub.LEDN that respectively occur across the current sources 310_1 through 310_N decreases to a predetermined voltage (bottom limit voltage V.sub.MIN), the feedback circuit 360 may assert the feedback signal S.sub.FB. The converter controller 230 may turn on the switching transistor M.sub.1 in response to the assertion of the feedback signal S.sub.FB.
(158) The converter controller 230 may support a Pulse Width Modulation (PWM) control operation. The feedback circuit 360 may amplify the difference between a predetermined reference voltage V.sub.REF and the lowest voltage from among the voltages V.sub.LED1 through V.sub.LEDN that respectively occur across the current sources 310_1 through 310_N, so as to generate the feedback signal S.sub.FB in the form of an analog signal. Also, the converter controller 230 may generate a PWM signal having a duty ratio that corresponds to the voltage level of the feedback signal S.sub.FB, so as to drive the switching transistor M.sub.1.
(159) In a case in which the feedback circuit 360 is built into the current driver IC 300, this allows the number of feedback paths to be reduced to one, thereby allowing the number of lines to be reduced.
(160) The interface circuit 320 is coupled to the microcontroller (processor) 114, and receives a control signal S1 that indicates the on/off state of each of the multiple semiconductor light sources 102_1 through 102_N. The interface circuit 320 has a decoder function of converting the control signal S1 thus received into multiple individual control signals S2_1 through S2_N. The multiple individual control signals S2_1 through S2_N determine the on/off state of each of the multiple current sources 310_1 through 310_N.
(161) The protection circuit 340 monitors the communication between the microcontroller 114 and the interface circuit 320. In a normal state, the individual control signals S2_1 through S2_N, which are generated based on the control signal S1, are supplied to the respective current sources 310_1 through 310_N as they are. When the protection circuit 340 has detected an abnormal state, the protection circuit 340 forcibly sets the multiple current sources 310_1 through 310_N to a predetermined state. Specifically, the protection circuit 340 replaces the control inputs Sp_1 through Sp_N, which are to be supplied to the current sources 310_1 through 310_N, with a set of predetermined values independent of the control signal S1 (individual control signals S2_1 through S2_N).
(162) For example, the predetermined state may correspond to a low-beam light distribution.
(163)
(164) The shift register 322 with an output latch includes an N-bit shift register configured as an input stage and an N-bit storage register configured as an output stage. The input-stage shift register acquires serial data SDATA in synchronization with the SCK signal. Furthermore, the value acquired by the shift register is copied to the storage register, and the value is updated, in response to a positive edge of the RCK signal. The values stored in the storage register are output as the individual control signals S2_1 through S2_N.
(165) The protection circuit 340 includes an abnormal state detection circuit 342 and a data replacement circuit 344. The abnormal state detection circuit 342 monitors at least one from among the input signals of the interface circuit 320 (SDATA, SCK, RCK, in this example), in order to detect the occurrence of an abnormal state in the communication. For example, when there is no change in a signal to be monitored for a predetermined period of time, the interface circuit 320 may judge that an abnormal state has occurred. When judgement has been made that an abnormal state has occurred, an abnormal state detection signal S3 is asserted.
(166) When the abnormal state detection signal S3 is negated, the data replacement circuit 344 outputs the individual control signals S2_1 through S2_N as they are. When the abnormal state detection signal S3 is asserted, the data replacement circuit 344 replaces the control inputs Sp_1 through Sp_N for respectively controlling the multiple current sources 310_1 through 310_N with predetermined values specified for the respective semiconductor light sources. Specifically, the input control Sp is set to “H” for each semiconductor light source 102 to be turned on in the abnormal state. On the other hand, for each semiconductor light source 102 to be turned off in the abnormal state, the input control Sp is set to “L”.
(167)
(168) The inverter 346 inverts the abnormal state detection signal S3 so as to generate an inverted abnormal state detection signal S3b. The multiple first logic gates 348 respectively correspond to multiple current sources to be turned on in the abnormal state from among the multiple current sources 310. Each first logic gate 348_i receives the corresponding individual control signal S2_i and one (S3 in this example) from among the abnormal state detection signal S3 and the inverted abnormal state detection signal S3b, and supplies its output to the corresponding current source 310_i. In this example, the first logic gate 348 is configured as an OR gate.
(169) The multiple second logic gates 350 correspond to multiple current sources to be turned off in the abnormal state from among the multiple current sources 310. Each second logic gate 350_j receives the corresponding individual control signal S2_j and the other one (S3b in this example) from among the abnormal state detection signal S3 and the inverted abnormal state detection signal S3b, and supplies its output to the corresponding current source 310_j. In this example, the second logic gate 350 is configured as an AND gate.
(170)
(171)
(172) The semiconductor chip 402 and the current driver IC 300 are mechanically joined and electrically coupled. The front face of the current driver IC 300 is provided with front-face electrodes 410 to be respectively coupled to the cathode electrodes K of the multiple semiconductor light sources 102 and front-face electrodes 412 to be respectively coupled to the anode electrodes A of the multiple semiconductor light sources 102. Each front-face electrode 412 is coupled to a corresponding bump (or pad) 414 provided to a package substrate configured as a back face of the current driver IC 300. Also, an unshown interposer may be arranged between the semiconductor chip 402 and the current driver IC 300.
(173) The kind of the package of the integrated-driver light source 400 is not restricted in particular. As the package of the integrated-driver light source 400, a Ball Grid Array (BAG), Pin Grid Array (PGA), Land Grid Array (LGA), Quad Flat Package (QFP), or the like, may be employed.
(174) Lastly, description will be made regarding modifications thereof.
Modification 3.1
(175) Description has been made in the embodiment 3 regarding an arrangement in which the current source 310 is configured as a sink circuit, and is coupled to the cathode of the corresponding semiconductor light source 102. However, the present disclosure is not restricted to such an arrangement.
Modification 3.2
(176) Description has been made in the embodiment 3 regarding an arrangement in which the switching transistor M.sub.1 is configured as a P-channel MOSFET. Also, the switching transistor M.sub.1 may be configured as an N-channel MOSFET. In this case, a bootstrap circuit may be provided as an additional circuit. Instead of such a MOSFET, an Insulated Gate Bipolar Transistor (IGBT) or a bipolar transistor may be employed.
Modification 3.3
(177) Description has been made in the embodiment 3 regarding an arrangement in which the logic circuit is configured as a positive logic system. However, the present disclosure is not restricted in particular. Also, a part of or the entire configuration of the logic circuit may be configured as a negative logic system.
Modification 3.4
(178) The configuration of the current source 310 is not restricted to such an arrangement employing a current mirror circuit. Also, various kinds of known configurations may be employed.
Embodiment 4
(179)
(180) A lamp ECU 510 is configured as a higher-level controller that controls the light distribution pattern based on a control signal received from the in-vehicle ECU 4 via the communication line 5 and various kinds of information.
(181) A local controller 540 and the variable light distribution device 530 are mounted on a single substrate 504. An interface circuit 520 is coupled to the lamp ECU 510 via a communication line 502. The interface circuit 520 receives the control signal S1 that indicates the light distribution pattern. The local controller 540 controls the variable light distribution device 530 based on the control signal S1 received by the interface circuit 520. The local controller 540 may have a decoder function of converting the control signal S1 received from the lamp ECU 510 into a control signal S4 for controlling the variable light distribution device 530. For example, the control signal S4 may include multiple individual control signals that indicate the respective states of the multiple controllable elements that form the variable light distribution device 530.
(182) An abnormal state detection unit 550 monitors communication between the lamp ECU 510 and the interface circuit 520, and detects an abnormal state based on the monitoring results. The automotive lamp 500 is configured such that, when an abnormal state has been detected by the abnormal state detection unit 550, a predetermined pattern is forcibly set for the variable light distribution device 530.
(183) Upon detecting an abnormal state, the abnormal state detection unit 550 asserts an abnormal state detection signal S5. For example, when there is no change in the control signal S1 transmitted via the communication line 502 for a predetermined period of time, the abnormal state detection unit 550 may judge that an abnormal state has occurred. In response to the assertion of the abnormal state detection signal S5, the local controller 540 sets the multiple individual control signals S2 to a set of predetermined values.
(184) The interface circuit 520, the local controller 540, and the abnormal state detection unit 550 may be configured as a single microcontroller. Also, the interface circuit 520, the local controller 540, and the abnormal state detection unit 550 may be configured as a combination of multiple hardware components.
(185) The embodiment 3 can be regarded as a form of the embodiment 4, and there is the following correspondence between them. Specifically, the interface circuit 320 shown in
Modification 4.1
(186)
Modification 4.2
(187)
(188) In response to the assertion of the abnormal state detection signal S5, the local controller 540 replaces the control signal S4 with a signal to be used in the abnormal state.
(189) In contrast, when the abnormal state detection signal S7 is asserted, this means that the local controller 540 is not operating normally, or that an abnormal state has occurred in the communication line between the local controller 540 and the variable light distribution device 530. In this state, such an arrangement is not able to supply the control signal S4 to be used in the abnormal state to the variable light distribution device 530. Accordingly, when the abnormal state detection signal S7 is asserted, the selector 552 selects the control signal S6 generated by the fixed light distribution instruction unit 554. This allows a suitable control signal to be supplied to the variable light distribution device 530.
(190) While the preferred embodiments of the present disclosure have been described using specific terms, such description is for illustrative purposes only, and it is to be understood that changes and variations may be made without departing from the spirit or scope of the appended claims.