ROTARY TABLET PRESS WITH TABLET OUTLET, TABLET OUTLET FOR SAID ROTARY TABLET PRESS AND METHOD FOR PRODUCING TABLETS ON A TABLET PRESS
20170080662 ยท 2017-03-23
Assignee
Inventors
- Jens Carstens (Leverkusen, DE)
- Uwe Zietmann (Koln, DE)
- Mark Strerath (Koln, DE)
- Horst Muller (Koln, DE)
Cpc classification
B07C5/18
PERFORMING OPERATIONS; TRANSPORTING
B30B11/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B30B11/08
PERFORMING OPERATIONS; TRANSPORTING
B07C5/18
PERFORMING OPERATIONS; TRANSPORTING
B30B11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A rotary tablet press, having a rotor, which is driveable about a vertical axis of rotation and has a die plate with die bores for producing tablets inside the die bores by means of punch pairs, having at least one filling station, having at least one pressing station, and having at least one tablet outlet for removing the produced tablets out of the rotary tablet press, with which is associated a discharging device, by way of which tablets, in dependence on a control signal, can be supplied as single tablets to a first channel or as a tablet stream to a second channel in the tablet outlet. In order to enable increased production output with improved adherence to the demands on the tablets, a weighing device with a weighing cell is incorporated into the tablet outlet, tablets from the first channel being suppliable to the weighing device by means of a supply channel.
Claims
1-22. (canceled)
23. A rotary tablet press, having a rotor, which is driveable about a vertical axis of rotation and has a die plate with die bores for producing associated tablets inside the die bores by way of punch pairs, having at least one filling station for supplying pressing material for the associated tablets, having at least one pressing station for applying a pressing force onto the punches of the punch pairs, and having at least one tablet outlet for removing associated produced tablets out of the rotary tablet press, with which tablet outlet is associated a discharging device, by way of which, in dependence on a control signal, associated tablets being suppliable as single tablets to a first channel or as a tablet stream to a second channel in the tablet outlet, a weighing device with a weighing cell is incorporated into the tablet outlet, associated tablets from the first channel being suppliable to the weighing device by way of a supply channel.
24. The tablet press according to claim 23, further including a pressing force measuring apparatus in the pressing station and an evaluating and control device, by way of which a control signal for the discharging device is generatable in dependence on the measuring signal of the pressing force measuring apparatus, wherein the discharging device is controllable via the evaluating and control device for singling-out associated test tablets to be supplied to the weighing device and the punch pairs used to press the associated tablets discharged into the supply channel to the weighing device is storable in the memory of the evaluating and control device.
25. The tablet press according to claim 23, wherein an adjustable separator is assigned to the first channel, wherein associated tablets in the first channel are only supplied to the supply channel in one position of the separator.
26. The tablet press according to claim 23, wherein the tablet outlet has a first outlet channel for associated good tablets and a second outlet channel for associated bad tablets, wherein a third outlet channel is preferably provided for associated sample tablets.
27. The tablet press according to claim 23, wherein the tablet outlet has a first plane and at least one second, upper plane, wherein the supply channel to the weighing device is situated in the upper plane.
28. The tablet press according to claim 25, wherein the separator is formed by a height-adjustable flap.
29. The tablet press according to claim 23, wherein the weighing device has a good outlet for associated good tablets and a separate bad outlet for associated bad tablets.
30. The tablet press according to claim 29, wherein the good outlet of the weighing device opens out into an outlet channel for the associated good tablets.
31. The tablet press according to claim 23, wherein several weighing devices are incorporated into the tablet outlet, separators or a sorting device are provided for each of the several weighing device.
32. The tablet press according to claim 23, wherein the weighing device, inside a framework fastened to the tablet outlet, has a weighing chamber with a chamber bottom coupled to the weighing cell, with a first side wall which is closable by way of a movable wall flap, the wall opening of which opens into the good channel, and with a second side wall which is closed by way of a movable wall flap, the wall opening of which opens into the bad channel.
33. A tablet outlet for a rotary tablet press having a rotor, which is driveable about a vertical axis of rotation and has a die plate with die bores for producing associated tablets inside the die bores by way of punch pairs, having at least one filling station for supplying pressing material for the associated tablets, having at least one pressing station for applying a pressing force onto the punches of the punch pairs, and having at least one tablet outlet for removing associated produced tablets out of the rotary tablet press, with which tablet outlet is associated a discharging device, by way of which, in dependence on a control signal, associated tablets being suppliable as single tablets to a first channel or as a tablet stream to a second channel in the tablet outlet, a weighing device with a weighing cell is incorporated into the tablet outlet, associated tablets from the first channel being suppliable to the weighing device by way of a supply channel, the tablet outlet having at least one first channel and one second channel which, in dependence on a control signal to a discharging device of the rotary tablet press, is actable upon with tablets individually or as a tablet stream, that the tablet outlet further including a weighing device with a weighing cell, to which associated tablets from the first channel are suppliable via a supply channel, is incorporated into the tablet outlet.
34. The tablet outlet according to claim 33, wherein an adjustable separator is assigned to the first channel, wherein associated tablets in the first channel are only supplied to the supply channel in one position of the separator.
35. The tablet outlet according to claim 33, having a first outlet channel for associated good tablets and a second outlet channel for associated bad tablets, wherein a third outlet channel is preferably provided for associated sample tablets.
36. The tablet outlet according to claim 33, wherein the tablet outlet has a first plane and at least one second, upper plane, wherein the supply channel to the weighing device is situated in the upper plane.
37. The tablet outlet according to claim 34, wherein the separator is formed by a height-adjustable flap.
38. The tablet outlet according to claim 33, wherein the weighing device has a good outlet for associated good tablets and a separate bad outlet for associated bad tablets.
39. The tablet outlet according to claim 38, wherein the good outlet of the weighing device opens out into an outlet channel for the associated good tablets.
40. The tablet outlet according to claim 33, wherein several weighing devices are incorporated into the tablet outlet, separators or a sorting device are provided for each of the several weighing device.
41. The tablet outlet according to claim 33, wherein the weighing device, inside a framework fastened to the tablet outlet, has a weighing chamber with a chamber bottom coupled to the weighing cell, with a first side wall which is closable by way of a movable wall flap, the wall opening of which opens into the good channel, and with a second side wall which is closed by way of a movable wall flap, the wall opening of which opens into the bad channel.
42. A weighing device for a rotary tablet press having a rotor, which is driveable about a vertical axis of rotation and has a die plate with die bores for producing associated tablets inside the die bores by way of punch pairs, having at least one filling station for supplying pressing material for the associated tablets, having at least one pressing station for applying a pressing force onto the punches of the punch pairs, and having at least one tablet outlet for removing associated produced tablets out of the rotary tablet press, with which tablet outlet is associated a discharging device, by way of which, in dependence on a control signal, associated tablets being suppliable as single tablets to a first channel or as a tablet stream to a second channel in the tablet outlet, a weighing device with a weighing cell is incorporated into the tablet outlet, associated tablets from the first channel being suppliable to the weighing device by way of a supply channel, the weighing device having a framework, having a weighing chamber arranged inside the framework with a chamber bottom coupled to a weighing cell, with a first side wall and with a second side wall, the framework is fastenable to the tablet outlet of an associated rotary tablet press, wherein a wall opening which is closable by way of a movable wall flap is provided in the first side wall and a wall opening which is closable by way of a movable wall flap is provided in the second side wall in order to supply associated tablets after weighing to a bad channel for associated bad tablets or to a good channel for associated good tablets.
43. The weighing device according to claim 42, wherein the wall flaps are rotatably mounted close to their top flap end and are loaded in the closed position by way of the force of gravity.
44. The weighing device according to claim 42, wherein air conduction channels are realized in at least one of the framework and the side walls for pneumatic movement of an associated tablet and/pneumatic actuation of the wall flaps by way of a compressed air system.
45. The weighing device according to claim 43, wherein the wall flaps have an actuating projection above the pivot bearing, it being possible for the actuating projections to be acted upon with compressed air in opposition to their closing direction via outlet nozzles of the compressed air system.
46. The weighing device according to claim 45, wherein in the framework a first locking device is provided for the first wall flap and a second locking device is provided for the second wall flap, wherein the outlet nozzle is coupled to the locking device for the second wall flap for opening the first wall flap and the outlet nozzle is coupled to the locking device for the first wall flap for opening the second wall flap.
47. The weighing device according to claim 42, wherein the measuring chamber has a third side wall opposite the first side wall and a fourth side wall opposite the second side wall, wherein ejection nozzles are arranged in the third and fourth side walls, by way of the ejection nozzles associated tablets being suppliable in a selectable manner from the chamber bottom to the good channel or to the bad channel, wherein preferably in each case one ejection nozzle is coupled to the associated outlet nozzle in the opposite side wall.
48. A method for producing tablets on a rotary tablet press which has a rotor which is driveable about a vertical axis of rotation and includes a die plate with die bores, in which tablets are produced by way of punch pairs, the at least one filling station in which pressing material for the tablets is supplied to the die bores, the at least one pressing station in which a pressing force is applied to the punches of the punch pairs, the at least one tablet outlet, with which a discharging device is associated, by way of which tablets, in dependence on a control signal, are supplied as single tablets to a first channel or as a tablet stream to a second channel in the tablet outlet, and the one evaluating and control device by way of which a control signal is generated for the discharging device and automatic control of process parameters of the tablet press is effected, incorporating a weighing device into the tablet outlet, supplying weighing device tablets from the first channel via a supply channel, considering the measuring signal of the weighing device as a process parameter in the automatic control.
49. The method according to claim 48, wherein the punch pairs which are used to produce the tablets, the weight of which is measured by way of the weighing device, is recorded in the evaluating and control device together with the force due to weight during the pressing operation in the pressing station.
50. The method according to claim 48, wherein a mean value, which is used for automatic control of the tablet press, is formed from multiple measuring signals of the weighing device.
51. The method according to claim 48, wherein at least 1 tablet is supplied to the weighing device at least as frequently as every two rotations of the rotor.
52. The method according to claim 48, wherein tablets which have been produced with different punch pairs are measured in two consecutive measurements.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The invention may take physical form in certain parts and arrangement of parts, a preferred embodiment of which will be described in detail and illustrated in the accompanying drawings which form a part hereof and wherein:
[0021]
[0022]
[0023]
[0024]
[0025]
DESCRIPTION OF PREFERRED EMBODIMENTS
[0026] Referring now to the drawings wherein the showings are for the purpose of illustrating preferred and alternative embodiments of the invention only and not for the purpose of limiting the same,
[0027] The rotary tablet press 1, in addition, is provided in a manner known per se with a discharging device 13, which, on the one hand, has a removal rail 14 in order to be able to supply the tablets 10 produced inside the die bores 5 as a tablet stream, as shown, to a multiplechannel tablet outlet 20, and which, on the other hand, has a preferably pneumatically operated singling-out apparatus 15 as a component of the discharging device 13, by means of which individual tablets, like the sample or test tablets 10 shown schematically in
[0028] In the case of the rotary tablet press 1 according to the invention, a weighing device 40 with a suitable measuring cell for direct weighing a tablet is incorporated into the tablet outlet 20, and the measuring signal of the weighing cell of the weighing device 40 can be supplied via a further signal line 17 to the evaluating and control device 50. Separators, sorting devices and/or ejection nozzles can be actuated via the signal line 18 inside the tablet outlet 20 and/or the weighing device 40 by means of the evaluating and control device 50, as will be explained below with reference to
[0029]
[0030] On the exit side, the tablet outlet 20 in the exemplary embodiment shown has a first outlet channel 23 for good tablets, a second outlet channel 24 arranged here in the center for bad tablets and a third outlet channel 25, by means of which tablets singled-out in the first channel 21 can be selectively supplied to an external sample test. A sorting flap 26, which in the representation according to
[0031] The first channel 21, into which the tablets 10 are fed by means of the singling-out device 15, has associated therewith a supply channel 28, by means of which the singled-out tablets are supplied to the weighing machine 40. It can be seen relatively well from
[0032] As can be seen particularly clearly in
[0033]
[0034] In the case of the weighing device 40 shown, the opening of the wall flaps 51, and also the ejection of a tablet measured beforehand with regard to its weight, is effected by means of compressed air, which is distributed by means of a schematically indicated ventilation system in the framework 45, in particular in the side walls 46 to 49. The compressed air system with the ventilation channels in the framework 45 is constructed in such a manner that there are two separately controllable line branches, the one line branch including an outlet nozzle 54 which is associated with the actuating projection 53 on the ventilation flap 51 for the wall opening 46A, whilst the other line branch has an outlet nozzle 54 for the other wall flap 51 on the wall opening 47A. The control of the nozzle 54 is effected, for example, by means of the hose 57 and the control of the nozzle 55 is effected by means of the hose 58. In
[0035] Tablets can be supplied to the weighing device 40 at certain time intervals, the minimum interval depending on the actuating times for the separator and the rotational speed of the rotor. A considerable improvement in the production process for tablets in particular produced from high-value initial materials can be achieved when at least one tablet is supplied to the weighing device per revolution or per two revolutions and, where applicable, a control parameter for the automatic control of the tablet press is derived from the measured weight. Through additional discharging devices, additional tablet outlets or additional weighing devices with associated separators, the number of tablets tested in normal operation, therefore continuously, can be increased and after successful measurement adhering to all the tolerance limits, can be once again supplied to the production output of good tablets. In place of the afore-described pneumatic actuation of the separators and flaps, it could also be possible for it to be effected in a mechanical or electro-mechanical manner; it could also be possible to combine pneumatic and mechanical actuation, particular advantages being provided, however, through entirely pneumatic control of the locking device, of the opening devices and of the ejection device out of the weighing device. As it is possible to store the weight actually present at the tablet together with the punch numbers of the punch pair and the measured pressing force, it is also possible to ascertain errors made here at individual punch pairs. It is true that a control parameter could be derived from each individual value, greater precision can be achieved, however, by mean values being formed from a certain number of individual measurements, for example from ten individual measurements, as required in the pharmaceutical industry, before a control parameter for the tablet press is derived. Automatically taring the weighing device at certain intervals in time can prevent the weighing device itself forming a source of error.
[0036] To the expert, numerous modifications which are to fall within the range of protection of the attached claims, proceed from the preceding description. In particular, the invention is not restricted to the exemplified embodiment shown. The exemplary embodiment explains the invention by way of a tablet press which creates a tablet when revolving about 360. For shorter production time, two tablet outlets, two or four pressing stations and in a corresponding manner two filling stations could be arranged on the tablet press. A sample sequence can also be omitted.
[0037] Further, while considerable emphasis has been placed on the preferred embodiments of the invention illustrated and described herein, it will be appreciated that other embodiments, and equivalences thereof, can be made and that many changes can be made in the preferred embodiments without departing from the principles of the invention. Furthermore, the embodiments described above can be combined to form yet other embodiments of the invention of this application. Accordingly, it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the invention and not as a limitation.