Deployment tool and deployment tool assembly
11473374 · 2022-10-18
Assignee
Inventors
- Earl Dietrich (Fulshear, TX, US)
- Christian Leuchtenberg (Shamrock Park, SG)
- Glen Cuiper (Haddon Township, NJ, US)
Cpc classification
E21B17/0465
FIXED CONSTRUCTIONS
International classification
Abstract
A deployment tool that can be used on land, jack-up and floating drilling rigs. The tools is installed around a drillpipe tool joint making it independent of the drill string load path as well as independent of the drill pipe thread and drill pipe size. It is designed for the largest commonly used drillpipe size, so has a single outer dimeter configuration that can be adapted from the largest drillpipe to the smallest in use with simple mechanical adapters. Thus, one main tool and a set of adapters is all that is required. The tool may be used in the deployment of RCDs, for example in the landing of an RCD bearing assembly on an RCD housing, or in the deployment of tubing hangers, lining hangers, casing hangers or other or any other temporary completion tool.
Claims
1. A deployment tool comprising: a latch assembly and two adapters, whereby the latch assembly is operable to be releasably secured to a drill string, the latch assembly comprising: a tubular housing with an interior surface; and a resiliently deformable latch retained by the housing; wherein the adapters are releasably secured to the interior surface of the housing and the adapters are spaced from one another along the housing; and wherein at least one of the radially inwardly facing surface or a radially outwardly facing surface of the latch has a circumferential ridge including two angled shoulder over which an inner or outer diameter of the latch decreases or increases linearly to a minimum or a maximum at a peak of the circumferential ridge.
2. The deployment tool according to claim 1, wherein the adapters are tubular or annular.
3. The deployment tool according to claim 1, wherein the adapters are formed from a plurality of arcuate parts which together partially or completely surround a portion of the drill string.
4. The deployment tool according to claim 1, wherein the latch is tubular, and has a body which encloses a cylindrical passage with a longitudinal axis.
5. The deployment tool according to claim 4, wherein the latch has a main slot which extends parallel to the longitudinal axis and all the way through the body, so that the latch has a C-shaped transverse cross-section.
6. The deployment tool according to claim 5, wherein the latch is a plurality of smaller slots which also extend into the body parallel to the longitudinal axis, but which do not fully penetrate through the body.
7. The deployment tool according to claim 1, wherein an angle of the radially inwardly or outwardly facing surface of the latch at the shoulder with respect to a longitudinal axis of the latch are different for the two shoulders of the circumferential ridge.
8. The deployment tool according to claim 1, wherein the latch assembly housing comprises first and second housings, the first housing being mounted around and releasably secured to the first adapter and the second housing being mounted around and releasably secured to the second adapter, and each of the first and second housings having a latch retainer formation which receives one end of the latch so that the latch is captured between the first and second housings.
9. The deployment tool according to claim 1, wherein the latch assembly housing comprises first and second housings, the first housing being secured to the first and the second adapter, and the second housing having a latch retainer formation which receives and retains the latch.
10. A deployment tool assembly comprising: a first and second drill pipe connected end to end by a tool joint which has a larger outer diameter than adjacent portions of the drill pipes; and a latch assembly and two adapters, the latch assembly comprising: a tubular housing with an interior surface; and a resiliently deformable latch which is retained by the housing; wherein the adapters are releasably secured to the interior surface of the housing spaced from one another along the housing, the first adapter mounts around the first drill pipe adjacent to the tool joint, and the second adapter mounts around the second drill pipe adjacent to the tool joint, so that the tool joint lies between the first and second adapters.
11. The deployment tool assembly according to claim 10, wherein the adapters are tubular or annular.
12. The deployment tool assembly according to claim 10, wherein the adapters are formed from a plurality of arcuate parts which together partially or completely surround a portion of the first and second drill pipe.
13. The deployment tool assembly according to claim 10, wherein the latch is tubular, and has a body which encloses a cylindrical passage with a longitudinal axis.
14. The deployment tool assembly according to claim 13, wherein the latch has a main slot which extends parallel to the longitudinal axis and all the way through the body, so that the latch has a C-shaped transverse cross-section.
15. The deployment tool assembly according to claim 14, wherein the latch has several smaller slots which also extend into the body parallel to the longitudinal axis, but which do not fully penetrate through the body.
16. The deployment tool assembly according to claim 10, wherein at least one of a radially inwardly or a radially outwardly facing surface of the latch has a first circumferential ridge.
17. The deployment tool assembly according to claim 16, wherein the first circumferential ridge is provided with two angled shoulders over which an inner or an outer diameter of the latch decreases or increases linearly to a minimum, or a maximum at a peak of the first circumferential ridge.
18. The deployment tool assembly according to claim 17, wherein an angle of the radially inwardly or outwardly facing surface of the latch at the shoulder relative to a longitudinal axis of the latch are different for the two angled shoulders of the first circumferential ridge.
19. The deployment tool assembly according to claim 10, wherein the housing comprises a first housing which is secured to the first adapter, and a separate second housing which is secured to the second adapter, and the latch is located in the latch retainer formation of each housing so that the latch lies between and is captured by the first and second housing.
20. The deployment tool assembly according to claim 16, wherein the deployment tool assembly further comprises a tool which comprises a tool latch and is mounted on the deployment tool assembly by engagement of a second circumferential ridge or a groove provided on the tool latch of the tool with the first circumferential ridge of the latch of the deployment tool assembly.
21. The deployment tool assembly according to claim 20, wherein the first circumferential ridge has two angles shoulder over which an inner or an outer dimeter of the latch decreases or increase linearly to a minimum or a maximum at a peak of the first circumferential ride and a first angle of the radially inwardly or radially outwardly facing surface of the latch at the shoulders closer to the tool to which the deployment tool is connected is less than a second angle of the radially inwardly or radially outward facing surface of the latch at the shoulder further from the tool.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) For a more complete understanding of the present invention, and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTIONS
(9) Embodiments of the principles of the present inventions are best understood by referring to
(10) Referring now to
(11) The top housing 6, lower housing 7 and grasp split ring 5 are secured to the drillpipe 12, 13 by the upper adapter 9 and lower adapter 10 as will be described further below. As such, the dimensions of the grasp split ring 5, the top housing 6 and lower housing 7 are optimized for the largest commonly used drillpipe—that is 6⅝ inches nominal OD with tool joints being 8.5 inches in nominal diameter with some allowance for hardbanding (raised circumferential band of hardwearing material that may be raised). As such, the top housing 6, lower housing 7 each have an internal diameter of at least 9 inches, and the grasp split ring 5 an internal diameter which is even greater than 9 inches, and this need not be changed in order for these to be mounted on a smaller diameter drillpipe. The only items that are sized differently depending on the size of drillpipe are the upper adapter 9 and lower adapter 10. While retaining their outer diameters constant to interface with the corresponding top and lower housings 6 and 7, the inner diameter of the adapters 9, 10 is changed to accommodate different smaller drill pipe sizes. Their length will also change as the smaller tool joint may have shorter axial dimensions than the large 6⅝ nominal drillpipe tool-joint.
(12) The RBDT is secured to a drillpipe as illustrated in
(13) The radially outward facing surfaces of the top and lower housings 6, 7 are each provided with an annular latch retainer formation which extends axially towards the other housing from a point approximately midway between the two ends of the housing, and which forms an annular latch retainer groove in which is lodged one end of the latch 5. The latch is thus trapped between the top housing 6 and lower housing 7. There is an annular flex space between the latch 5 and the upper/lower housings 6/7 that serves to allow movement of the latch radially inwards. This will be described in more detail with
(14)
(15) With the RCD bearing assembly 3 secured by funnel latch 2 to latch 5, RBDT is used to lower the RCD bearing assembly 3, guided by the funnel 20, onto the RCD housing 8 until it hits a landing shoulder (further below, not seen). Now main latches 24 on the RCD housing 8 can be engaged with corresponding formations on the RCD bearing assembly, locking the RCD bearing assembly in place. With the latches 24 closed, the drillpipe 12 can be pulled creating upward tension on the latches 24. This initially serves to verify that the latches are completely engaged and secure. Then, if the pulling force is increased further to a specified overpull, the latch 5 releases from the funnel latch 2 and the RBDT tool 1 can be retrieved to the rig floor. Typically, this tool will be on the bottom of a stand (3 pipes) and this stand will be broken out and racked back in drilling tower, before picking up a fresh stand and continuing with the planned operation of running in hole to drilling depth.
(16) It can be appreciated that the RCD housing 8 can be an integral housing in an offshore riser, or some other type of latch system in the riser designed to hold an RCD bearing assembly. As such the RBDT tool can be used under a variety of conditions. The latch 5 can be attached to any tool that has a corresponding profile to funnel latch 2, like a liner hanger or other such tools or systems.
(17) If the drilling rig changes to a smaller drillpipe as is common when the hole size decreases with greater depth, then the RBDT can be removed from the larger drillpipe and easily assembled onto a smaller drill pipe simply by changing the adapters 9 and 10. Thus a very cost effective tool is defined by this invention with a minimum of parts. Furthermore, as the RBDT merely rests on the tool joint, it can be employed with a standard drill pipe without the need to make any modifications to the drill pipe, and the full load path through the drillpipe is maintained at all times with this design, and the weight of the drill string below is not carried by the RBDT. The RBDT tool only sees minor differential loads required for operational verification like setting down to check RCD bearing assembly has landed, pulling up to check latching of RCD, overpulling to release the latch 5 being the largest load typically much less than the full drill string weight.
(18) This makes for a much easier design than an integral RCD pulling and running tool where the integrity of the tool and the threads connecting to the drillpipe must be inspected at same intervals as the drillpipe, and where it is necessary to have several versions of the tool or a large number of crossovers in stock to adapt it for different drillpipe sizes. Crossovers also slow down deployments as they have to be made up and broken out interrupting the normal pipe running sequence involving changes in pipe slips and other procedural steps lengthening the deployment time of integral RBDT design. Thus the advantageous modular nature of this “modular RBDT” has been described.
(19) We now describe the novel features of the latch mechanism by reference to
(20) The latch funnel 2 and latch 5 can be designed in a variety of ways to give the latching characteristics required. In this design, the radially inwardly facing surface of the body of the funnel latch 2 is provided with circumferential recesses 34, 35 and 36 which are located between the landing shoulder 18 and the first end 2a of the funnel latch 2. These recesses 34,35, 36 are configured to receive corresponding annular ridges 37, 38 and 39 on the latch 5. These recesses/ridges have differing axial dimensions that can be tailored as required. Also, instead of three recesses/ridges there can be only one, or two, or more than three.
(21) The latch 5 is also tubular, and has a body which encloses a generally cylindrical passage 5a with a longitudinal axis B. The radially outwardly facing surface of the latch 5 is provided with three circumferential annular ridges 37, 38, 39 which, as mentioned above, will lodge in the recesses 34, 35, 36 in the funnel latch 2 when the latch 5 is latched to the funnel latch 2.
(22) Each annular ridge 37, 38, 39 is provided with two angled shoulders 20a, 22a, 20b, 22b, 20c, 22c over which the outer diameter of the latch 5 increases generally linearly to its maximum. Each annular recess 34, 35, 36 is provided with two correspondingly angled shoulders. In this example, the shoulder angles 29, 30, i.e. the angle of the radially outwardly facing surface of the latch 5 at the shoulder to the axis B, for the two shoulders of each annular ridge 37, 38, 39/recess 34, 35, 36 are different as will be discussed in more detail below.
(23) The latch 5 also has a main slot 32 which extends parallel to the axis B and all the way through the body, so that the latch 5 has a generally C-shaped transverse cross-section. This allows radial inward flexion of the latch 5. The latch is also provided with several smaller slots which also extend into the body generally parallel to axis B, but these do not fully penetrate through the body. They just provide reduced thickness portions of the body to give additional radial flex capabilities. In this sense, the latch is a singular item very different from dogs or individual multiple vertical latches. It will be made of a spring steel or where hydrogen sulfide resistance is required out of titanium. It is designed to be able to flex between the fully open (latched or unlatched) position to compressed position (during latching or unlatching) for many cycles without fatigue. The force required to fully engage the latch i.e. aligned on the x, y and z trim lines and to disengage the latch can be controlled by the shoulder angles 29 and 30 which control latching and unlatching characteristics respectively as well as the number of annular ridges/recesses. The latching force can be decreased by providing fewer than three annular ridges/recesses, or increased by providing more than three annular ridges/recesses.
(24) In this design, the angled shoulders 20a, 20b, 20c of each annular ridge 37, 38, 39 which are on the lowermost side of the respective ridge 37, 38, 39 (i.e. which, in use, are inclined towards the RCD bearing assembly 30)—hereinafter referred to as the entry shoulders 20a, 20b, 20c, have a 30 degree shoulder angle allowing easy entry to latch, whilst the opposite shoulders 22a, 22b, 22c (i.e. those which are inclined to face away from the RCD bearing assembly 3), hereinafter referred to as the unlatch shoulders 22a, 22b, 22c, have a greater shoulder angle of 45 degrees making it harder to unlatch.
(25) For this application when the latch 5 is required to enter the funnel latch 2, on the rig floor to engage the RCD bearing assembly we only have the weight of one drill pipe stand, so as the latch 5 enters the guide 15, it can easily compress on shoulder 20c to make for easy latching with a minimum of weight applied. Once fully latched the greater angle on the unlatching shoulders 22a to 22c, mean that more pulling force is required. For this application a typical force would be 50,000 pounds pull to check that the RCD bearing assembly has been latched with latches 24, then an overpull of 100,000 pounds to release the latch 5.
(26) When removing the RCD bearing assembly, the latch easily enters the funnel, lower adapter 10 of lower housing 7 lands on shoulder 18 of the funnel latch 2, we put some partial weight of drill string, say 50,000 pounds, to verify, go back to neutral, unlatch 24 and pull out the RCD bearing assembly which is securely held as it requires say 100,000 pounds overpull to remove it. Once back at surface some latch compression device (not shown) can be used to release the bearing assembly.
(27) If for some reason the RCD cannot be released, the tool can still be removed by overpulling to say more than 100,000 pounds (exact number depends on the use case and design of the grooves and angles) to retrieve the RBTD and to enable additional steps to be taken without having the RBTD stuck in hole.
(28) It will be appreciated that the force with which the funnel latch 2 can be mounted on the latch 5 can be reduced by decreasing shoulder angle of the entry shoulders 20a, 20b, 20c, and increased by increasing the shoulder angle of the entry shoulders 20a, 20b, 20c. Similarly, the force required to unlatch the funnel latch 2 from the latch 5 in order to detach the RBDT from the RCD bearing assembly 3 can be reduced by decreasing the shoulder angle of the unlatch shoulders 22a, 22b, 22c, and increased by increasing the shoulder angle of the unlatch shoulders 22a, 22b, 22c. It should also be appreciated that, whilst in the embodiments described above, all the ridges/recesses have the same height/depth, this need not be the case. The height/depth of one or more of the ridges/recesses could be increased relative to the others, in order to modify the forces required to latch or unlatch the funnel latch 2 to or from the latch 5. Additionally or alternatively, the force required to latch or unlatch the funnel latch 2 to or from the latch 5 could be altered by varying the width of the ridges 37, 38, 39 or recesses 34, 35, 36, i.e. the length parallel to the longitudinal axis A of the radially outward/inward surface of the latch 5 or funnel latch 2 at the peak diameter for each ridge/recess.
(29) In
(30) Now, the secured center sleeve 113 can be used to attach a latching mechanism. In this particular embodiment this consists of a locking sleeve 111 that is threaded onto the center sleeve 113 with the thread 143 and securely torqued. It may have additional locking nuts or other thread-locking mechanisms to ensure the parts 113 and 111 can not come apart when in use. For this continued description the retrievable latching tool consists of items 113, 111, 103a/b, 107 and 109. These parts are able to disengage from the extension of the RCD bowl 115 and be retrieved to surface with the drill pipe.
(31) The RCD bowl 115 has a housing cap 117 that is used to attach the flex element 21 and drill pipe stripper 23 similar to the embodiment in
(32) The locking sleeve 111 has an internal circumferential expansion gap 135. In this gap 135 sits a Spring steel C-Ring that can deform axially when force is applied to its shoulders 137 and 139. It is retained by a retainer 109 threaded to the locking sleeve with thread 141. This secures the C-ring 107 so it is not possible to remove, while at the same time giving it enough tolerance by design to expand and contract by force to act as a latch. Other high modulus materials like Tungsten can also be used for this C-ring 107 instead of spring steel.
(33) We will now describe the action of the latch. In
(34) Assuming now that the assembly is unlatched, i.e. there is at least a 4 inch gap between parts 111 and 105, then lowering the drillstring will push the lead angle 137 of the C-ring 107 against the lead angle 129 of the latch profile 122. These shoulders have a low angle of interference in the vertical plane, acting as engagers, so only a small force is required, typically 3,000 to 5,000 pounds is required to engage the latch. This allows easy engagement at the surface on the rig floor when there may only be a stand of drillpipe available as the engagement weight.
(35) The lead angle 129 on the RCD cap latching profile 122 and the angle 137 on the C-ring 107 determine the engagement force for latching. Making this less in the vertical will reduce the force required for engagement and increasing it will increase the force of engagement for latching. Similarly varying the angles 131 and 139 on the profile 122 and C-ring 107 respectively can be used to determine the force required for disengagement or unlatching.
(36) The C-ring 107 could be replaced with a different design having multiple shoulders like the grasp split ring 5 as shown in
(37) The key inventive feature of all of the embodiments is that whatever method of latch design is used, the tool is an independent assembly from the drillstring and can thus be easily applied to many different types of drill string design without having to have threaded interfaces for insertion into a drill string.
(38) Whilst the invention has been described in relation to the deployment of an RCD bearing assembly onto an RCD housing, the deployment tool described in this application need not be limited to this. For example, it could be used to deploy a liner hanger, tubing hanger, casing hanger, or any other temporary completion tool.
(39) Although the invention has been described with reference to specific embodiments, these descriptions are not meant to be construed in a limiting sense. Various modifications of the disclosed embodiments, as well as alternative embodiments of the invention, will become apparent to persons skilled in the art upon reference to the description of the invention. It should be appreciated by those skilled in the art that the conception and the specific embodiment disclosed might be readily utilized as a basis for modifying or designing other structures for carrying out the same purposes of the present invention. It should also be realized by those skilled in the art that such equivalent constructions do not depart from the spirit and scope of the invention as set forth in the appended claims.
(40) It is therefore contemplated that the claims will cover any such modifications or embodiments that fall within the scope of the invention.