Structure for joining resin parts and bumper cover structure
09598034 ยท 2017-03-21
Assignee
Inventors
Cpc classification
F16B5/0664
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60R19/18
PERFORMING OPERATIONS; TRANSPORTING
B29C66/12425
PERFORMING OPERATIONS; TRANSPORTING
F16B5/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60R2019/1886
PERFORMING OPERATIONS; TRANSPORTING
F16B5/0635
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C66/54
PERFORMING OPERATIONS; TRANSPORTING
Y10T403/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B29C66/21
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
One resin part has an engaged portion at an end portion. The engaged portion has a fit-together hole at an inner wall and a first extending piece disposed at a peripheral edge portion of the fit-together hole extends-out from a first side wall that connects the inner wall and the end portion of the one resin part. Another resin part is to be made integral with the one resin part, and the other resin part has an abutment wall and a second extending piece that extends-out from a distal end portion of the abutment wall. The abutment wall abuts the first side wall of the engaged portion, and the second extending piece abuts the first extending piece in a state in which the second extending piece has been inserted in the fit-together hole and the abutment wall is abutted the first side wall.
Claims
1. A structure for joining two resin parts, comprising: one resin part having an engaged portion at an end portion of the one resin part, the engaged portion being bent and formed in a hook shape, wherein the engaged portion comprises: an inner wall, a first side wall that connects the inner wall and the end portion of the one resin part, a fit-together hole provided at the inner wall; and a first extending piece that is disposed at a peripheral edge portion of the fit-together hole and extends out from the first side wall; and another resin part, that is to be made integral with the one resin part, the other resin part comprising: an abutment wall that is bent at an end portion of the other resin part; and a second extending piece that extends-out from a distal end portion of the abutment wall, wherein: the abutment wall abuts the first side wall of the engaged portion, and the second extending piece abuts the first extending piece in a state in which the second extending piece has been inserted in the fit-together hole of the engaged portion and the abutment wall is abutted the first side wall, the first extending piece extends out toward an opposite side from the abutment wall of the other resin part, with the inner wall of the one resin part being interposed between the first extending piece and the abutment wall, in a state in which the other resin part is made integral with the one resin part, the engaged portion further comprises a fitted-together portion that is provided at a peripheral edge portion of the fit-together hole, and the other resin part further comprises a fit-together piece that extends-out from the distal end portion of the abutment wall, and is inserted into the fit-together hole of the engaged portion, and is provided with a fit-together portion that fits-together with the fitted-together portion.
2. The structure for joining two resin parts of claim 1, wherein the engaged portion further comprises a second side wall that is disposed so as to face the first side wall, and an abutment rib that is formed at the second side wall and that abuts the abutment wall of the other resin part in a state in which the abutment wall abuts the first side wall.
3. The structure for joining two resin parts of claim 1, wherein the fitted-together portion is a fit-together claw, and the fit-together portion is a hole portion with which the fit-together claw fits-together.
4. The structure for joining two resin parts of claim 1, wherein an opposing rib is provided at the second side wall of the engaged portion at a position that opposes the second extending piece of the abutment wall that is inserted in the fit-together hole.
5. The structure for joining two resin parts of claim 4, wherein the opposing rib is disposed at a position that is offset with respect to the first extending rib, when viewing the engaged portion in plan view.
6. The structure for joining two resin parts of claim 1, wherein a length of the second extending piece is determined such that the second extending piece is inserted within the fit-together hole before the fitted-together portion and the fit-together portion are fitted-together.
7. A bumper cover structure to which the structure for joining two resin parts of claim 1 is applied, comprising: an upper bumper that is the one resin part; and a lower bumper that is the other resin part and that is provided integrally with the upper bumper beneath the upper bumper.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(12) A bumper cover structure, to which is applied a structure for joining resin parts relating to an embodiment of the present invention, is described by using the drawings. Note that arrow FR indicates a vehicle longitudinal direction front side, arrow UP indicates a vehicle vertical direction upper side, and arrow W indicates a vehicle transverse direction. When upper, lower, front, rear are used in the following description, they mean the vertical direction and the longitudinal direction of the vehicle unless otherwise stated.
(13) (Structure of Bumper Cover)
(14) A rear bumper cover 12 of a vehicle 11, that structures a bumper cover structure 10 relating to an embodiment of the present invention, is shown in
(15) As shown in
(16) Plural fit-together holes 26, that serve as portions that structure the bumper cover structure 10 (see
(17) As shown in
(18) Note that, at the places where the fit-together holes 26 are formed, a step portion 22A (see
(19) The extending pieces 28, 30 are formed in substantially rectangular shapes whose lengthwise direction is along the vehicle longitudinal direction. As shown in
(20) As shown in
(21) As shown in
(22) As shown in
(23) The guide pieces 44, 46, that serve as second extending pieces and that can be inserted into the fit-together hole 26 at the engaged portion 18 of the upper bumper 14, respectively extend from a distal end portion 42A of the abutment wall 42 toward the vehicle longitudinal direction front side. The guide pieces 44, 46 are formed in substantially rectangular shapes whose lengthwise direction is along the vehicle longitudinal direction, and are shaped so as to be disposed at the lengthwise direction both end portions of the fit-together hole 26 when the guide pieces 44, 46 are inserted in the fit-together hole 26.
(24) A fit-together piece 48 is provided so as to extend toward the front side, between the guide piece 44 and the guide piece 46. The fit-together piece 48 is formed in a substantially rectangular shape whose lengthwise direction is along the vehicle transverse direction. A hole portion 50, that serves as a fit-together portion with which the fit-together claw 32 fits-together, is provided in the central portion of the fit-together piece 48. As shown in
(25) As shown in
(26) Further, as shown in
(27) As shown in
(28) (Operation/Effects of Bumper Cover)
(29) As shown in
(30) Due to such a structure, in the present embodiment, when the guide pieces 44, 46 of the lower bumper 16 are inserted in the fit-together hole 26 of the upper bumper 14 as shown in
(31) The adjustment ribs 44C, 46C are provided at the guide pieces 44, 46. In the state in which these guide pieces 44, 46 are inserted in the fit-together hole 26 and the abutment wall 42 of the lower bumper 16 abuts the upper wall 20 of the upper bumper 14, the adjustment ribs 44C, 46C are made to abut the extending pieces 28, 30 respectively.
(32) Due thereto, even if the abutment wall 42 starts to move away from the upper wall 20 (even if the abutment wall 42 starts to rotate in the direction of arrow A) due to its own weight or the like with the distal end portion 42A of the abutment wall 42 being the origin, the adjustment ribs 44C, 46C of the guide pieces 44, 46, that extend from the distal end portion 42A of the abutment wall 42, are abutting the extending pieces 28, 30, and therefore, as a result, the abutment wall 42 moving away from the upper wall 20 due to its own weight is suppressed. Namely, so-called sagging due to its own weight can be suppressed.
(33) Accordingly, the state in which the abutment wall 42 of the lower bumper 16 abuts the upper wall 20 of the upper bumper 14 can be maintained, and this gap t can be maintained at a predetermined dimension. In this way, in accordance with the present embodiment, the gap t between the upper bumper 14 and the lower bumper 16 can be maintained constant, and therefore, the design of the bumper cover is improved.
(34) Further, as shown in
(35) Accordingly, at the upper bumper 14 and the lower bumper 16, sink marks that arise at the design surface 14B, 16B sides can be prevented or suppressed. Namely, in accordance with the present embodiment, the lower bumper 16 is positioned with respect to the upper bumper 14, and the occurrence of sink marks of the design surface 14B, 16B sides at the upper bumper 14 and the lower bumper 16 can be prevented or suppressed.
(36) Here, in the present embodiment, the adjustment ribs 44C, 46C are provided at the guide pieces 44, 46, and these adjustment ribs 44C, 46C are made to abut the extending pieces 28, 30, respectively. Due thereto, the adjustment ribs 44C, 46C can be made to at least linearly contact the extending pieces 28, 30. In a case in which the guide pieces 44, 46 are made to directly abut the extending pieces 28, 30 respectively, high accuracy is required of the guide pieces 44, 46 when attempting to ensure surfaces over the entire guide pieces 44 46 can abut the extending pieces 28, 30. However, by providing the adjustment ribs 44C, 46C at the guide pieces 44, 46 and making the guide pieces 44, 46 indirectly abut the extending pieces 28, 30 via these adjustment ribs 44C, 46C, it suffices to not require high precision of the guide pieces 44, 46.
(37) Further, in the present embodiment, as shown in
(38) Further, as described above, due to the abutment ribs 34, 36 being made to abut the abutment wall 42 and the adjustment ribs 44C, 46C being made to abut the extending pieces 28, 30 respectively, so-called sagging due to its own weight of the lower bumper 16, with places Q as the starting points where the abutment wall 42 linearly contacts the abutment ribs 34, 36, is not caused. Accordingly, the state in which the abutment wall 42 of the lower bumper 16 abuts the upper wall 20 of the upper bumper 14 is maintained.
(39) Further, in the present embodiment, as shown in
(40) As shown in
(41) Further, the opposing ribs 38, 40 are disposed at positions that are offset from the extending pieces 28, 30 as seen in plan view. Therefore, at a core mold (not illustrated) for forming the upper bumper 14, in a case in which the extending pieces 28, 30 and the opposing ribs 38, 40 are formed at positions that face one another, a thickness becomes thin at the portions of the core mold that correspond to the extending pieces 28, 30 and the opposing ribs 38, 40. However, in the present embodiment, because the extending pieces 28, 30 and the opposing ribs 38, 40 are offset in plan view, the thickness of the core mold can be made to be thick. Accordingly, the strength of the mold can be improved, and the lifespan of the mold can be lengthened.
(42) Note that, in the present embodiment, as shown in
(43) Generally, in order to form the depth direction of the fit-together hole 26, a projecting portion is formed at the core mold. When taking the lifespan of the mold into consideration, it is preferable that the relationship between the thickness and the height of this projecting portion be less than around 1:3.
(44) As shown in
(45) Due thereto, movement along the vehicle longitudinal direction (movement along the direction of inserting the fit-together piece 48 into the fit-together hole 26) of the lower bumper 16 with respect to the upper bumper 14 is restricted. Namely, merely by moving the fit-together piece 48 of the lower bumper 16 in the direction of being inserted into the fit-together hole 26 of the upper bumper 14, the fit-together claw 32 fits-together with the hole portion 50 formed in the fit-together piece 48, and therefore, the assembly workability is good.
(46) For example, although not illustrated, in a case in which a fit-together claw is provided at the fit-together piece 48, when the fit-together piece 48 is inserted into the fit-together hole 26, the fit-together piece 48 must be inserted in with caution so that this fit-together claw does not contact the design surface 14B of the upper bumper 14. However, in the present embodiment, there is no such need. Note that because the corners of the upper edge portion 50A (see
(47) Further, in the present embodiment, as shown in
(48) Further, at the guide pieces 44, 46, the side walls 44A, 46B, that are positioned at the sides opposite the engaging piece 48, are respectively inclined toward the fit-together piece 48 side while heading toward the front side. Therefore, at the time when the guide pieces 44, 46 are inserted into the fit-together hole 26, these guide pieces 44, 46 are easily inserted without interfering with the inner edge portion of the fit-together hole 26. Due thereto, the assembly workability can be improved.
(49) As shown in
(50) Therefore, for example, although not illustrated, in a case that a rib is formed but effects on the design surface needs to be considered, electrical discharge machining may be selected in order to form the end portion of the rib to be narrow so as not to affect the design surface. Such a machining does not have to be used in the manufacturing of the mold in the present embodiment. Accordingly, at the lower bumper 16 of the present embodiment, the mold can be directly milled by a cutter, and the cost of manufacturing the mold can be reduced as compared with a case in which electrical discharge machining is carried out.
Other Embodiments
(51) In the present embodiment, as shown in
(52) For example, as shown in
(53) In the present embodiment, as shown in
(54) Namely, within the fit-together hole 26 at the upper bumper 14, movement of the lower bumper 16 in the vehicle longitudinal direction, the vehicle transverse direction and toward the vehicle vertical direction lower side, with respect to the upper bumper 14, are restricted. However, the present invention is not limited to the same. For example, the restricting of movement in the vehicle longitudinal direction and vehicle transverse direction may be carried out at a place other than the fit-together hole 26 at the upper bumper 14.
(55) In this case, it suffices for movement of the lower bumper 16 toward the vehicle vertical direction lower side, with respect to the upper bumper 14, to be able to be restricted within the fit-together hole 26 of the upper bumper 14. For example, as shown in
(56) Moreover, the present embodiment describes an example in which the abutment ribs 34, 36 that abut the abutment wall 42 are provided as shown in
(57) In the above-described embodiment, description is given of the bumper cover at the rear side, but the same holds also for the bumper cover at the front side. Further, because it suffices for the present invention to be a structure for joining resin parts, the present invention is not limited to a bumper cover structure. For example, although not illustrated, the present invention may be applied to a structure for joining a front grill and a molding portion, or a structure for joining an upper panel and a lower panel at an instrument panel, or the like.
(58) Further, although these embodiments are structures for joining together resin parts that are disposed along the vehicle vertical direction, they may, of course, be structures for joining together resin parts that are disposed along the vehicle transverse direction or the vehicle longitudinal direction. For example, as shown in
(59) Although an embodiment of the present invention has been described above, the present invention is not limited to the above, and, other than the above, can of course be implemented by being modified in various ways within a scope that does not deviate from the gist thereof.
(60) The disclosures of Japanese Patent Application No. 2013-020727, filed Feb. 5, 2013 are incorporated herein by reference in their entirety.
(61) All publications, patent applications, and technical standards mentioned in this specification are herein incorporated by reference to the same extent as if each individual publication, patent application, or technical standard was specifically and individually indicated to be incorporated by reference.