System, method, and carousel device for skin removal from defeathered whole leg or drumstick poultry products
09596869 · 2017-03-21
Assignee
Inventors
- Jan Willem Bos (Haps, NL)
- Erik Hendrikus Werner PETERS (Boxmeer, NL)
- Maurice Eduardus Theodorus Van Esbroeck (Bemmel, NL)
- Pascal Peter André VAN KEMPEN (Boxmeer, NL)
Cpc classification
International classification
Abstract
A system for skin removal from defeathered whole leg or drumstick poultry products, includes a poultry products conveyor including a track including a circle arc track portion, and a series of poultry product carriers which are spaced apart from one another in the direction of the track and which are movable along said track. Each poultry product carrier is adapted to hold at least one defeathered whole leg or drumstick poultry product at the ankle joint thereof such that the poultry product is conveyed hanging from said carrier. A carousel skin removal device is arranged along the track of the poultry products conveyor at the circle arc track portion and adapted to remove skin from whole leg or drumstick poultry products held and conveyed by the poultry products conveyor.
Claims
1. A system for skin removal from defeathered whole leg or drumstick poultry products, wherein the system comprises: a poultry products conveyor comprising: a track; and a series of poultry product carriers which are spaced apart from one another in the direction of the track and which are movable along said track, wherein each poultry product carrier is adapted to hold at least one defeathered whole leg or drumstick poultry product at the ankle joint thereof such that the poultry product is conveyed hanging from said carrier; and a skin removal device arranged along the track of the poultry products conveyor and adapted to remove skin from whole leg or drumstick poultry products held and conveyed by said poultry products conveyor, wherein the skin removal device comprises: multiple skin removal assemblies, wherein each skin removal assembly is adapted to remove skin from a whole leg or drumstick poultry product and wherein each skin removal assembly comprises at least one rotary driven skinning roller having an axis of rotation and at least one counter skinning member adjacent said at least one skinning roller; and a pressing device adapted to cause a contact pressure between the whole leg or drumstick poultry product and the skinning roller and counter skinning member of a skin removal assembly, wherein the poultry products conveyor is provided with a circle arc track portion, wherein the skin removal device comprises a carousel skin removal device which is arranged at said circle arc track portion, wherein the carousel skin removal device comprises: a main frame; a skin removal assemblies support structure, which is journaled on said main frame to revolve about a vertical main axis; and a drive assembly adapted to cause a revolving motion of the skin removal assemblies support structure that is synchronized with the passage of the poultry product carriers along the circle arc track portion of the track, and wherein the skin removal assemblies support structure supports said multiple skin removal assemblies in a circular arrangement thereon, wherein the skin removal assemblies are distributed corresponding to the positions of the whole leg or drumstick poultry products held by the poultry product carriers of the conveyor in their passage along the circle arc track portion of the track, such that each skin removal assembly moves along with a whole leg or drumstick poultry product during the skin removal process.
2. The system according to claim 1, wherein the skin removal assemblies are arranged to solely remove skin from the thigh of a whole leg poultry product, and wherein the skin removal assemblies are arranged at a distance below the path of the carriers which is such that the drumstick of a whole leg poultry product carried by the poultry product carrier is not engaged by the skinning roller of the skin removal assembly.
3. The system according to claim 1, wherein each poultry product carrier comprises a carrier base guided along the track and a holding part that is adapted to hold two whole leg or drumstick poultry products at the ankle joint in side-by-side hanging orientation, wherein the holding part is rotatable mounted relative to the carrier base about a vertical axis between indexed rotary positions, which include a first rotary position, wherein the holding part is transverse to the track, and a second rotary position, wherein the holding part is aligned with the track, wherein the system comprises an indexing member cooperating with the holding part ahead of the skin removal carousel device and bringing the holding part in the second rotary position.
4. The system according to claim 1, wherein the at least one counter skinning member adjacent said at least one skinning roller is embodied as a second skinning roller having an axis of rotation.
5. The system according to claim 1, wherein the main frame of the carousel skin removal device comprises a gear ring, and wherein a skin removal assembly comprises a pinion meshing with said gear ring, said one pinion being connected to the at least one driven skinning roller of said skin removal assembly.
6. The system according to claim 4, wherein the main frame of the carousel skin removal device comprises a gear ring, and wherein a skin removal assembly comprises a pinion meshing with said gear ring, said one pinion being connected to the at least one driven skinning roller of said skin removal assembly, and wherein each skin removal assembly has a housing supporting the pair of skinning rollers at an upper end thereof, with each skinning roller having, above a region provided with a skin removal profile, an upper shaft end that is mounted via one or more bearings in the housing.
7. The system according to claim 1, wherein the carousel drive assembly comprises a rotary conveyor coupling member that is secured to the skin removal assemblies support structure and is rotatable about the vertical main axis, which conveyor coupling member is provided with formations in a circular arrangement, which formations interlock with a poultry product carrier so that the conveyor coupling member, and thereby the skin removal support structure, is entrained by the passing poultry carriers and made to revolve about the vertical main axis.
8. The system according to claim 1, wherein the axes of rotation of the at least one rotary driven skinning roller in the skin removal assemblies are arranged vertically, or in a conical arrangement with the axes of rotation extending upward and inward at an angle of between 45 and 80 to the horizontal.
9. The system according to claim 1, wherein the system comprises one or more pressing devices that is/are stationary mounted so as to not revolve about the vertical main axis, which one or more pressing devices are adapted to cause a contact pressure between one or more whole leg or drumstick poultry products held by a poultry product carrier of the conveyor whilst passing along the circle arc track portion of the track and the skinning roller and counter skinning member of a skin removal assembly.
10. The system according to claim 1, wherein the carousel skin removal device further comprises: multiple pressing devices supported by a pressing devices support structure in a circular arrangement thereon, which pressing devices support structure is journaled on said main frame to revolve about said vertical main axis and is adapted to revolve synchronized with the skin removal assemblies support structure wherein said pressing devices support structure is secured to the skin removal assemblies support structure in order to revolve in unison therewith about the vertical main axis, and wherein each pressing device is adapted to cause a contact pressure between one or more whole leg or drumstick poultry products held by a poultry product carrier of the conveyor whilst passing along the circle arc track portion of the track and the skinning roller and counter skinning member of a skin removal assembly.
11. The system according to claim 10, wherein the pressing devices each include a pressing member that is arranged radially outward of the skin removal assembly, wherein the skin removal assemblies each are arranged to contact a first side of the whole leg or drumstick poultry product, and wherein each pressing member is adapted to directly engage on an opposed second side of the whole leg or drumstick poultry product.
12. The system according to claim 10, wherein each pressing device comprises a mobile pressing member, which is adapted to engage directly on the whole leg or drumstick poultry product, as well as a corresponding actuator, which is adapted to move the pressing member between a retracted position and an active pressing position.
13. The system according to claim 11, wherein each pressing device comprises a mobile pressing member, which is adapted to engage directly on the whole leg or drumstick poultry product, as well as a corresponding actuator, which is adapted to move the pressing member between a retracted position and an active pressing position, and wherein the mobile pressing member is adapted to engage solely and directly on a thigh of a whole leg poultry product carried by the poultry product carrier.
14. The system according to claim 3, wherein the pressing devices each include a pressing member that is arranged radially outward of the skin removal assembly, wherein the skin removal assemblies each are arranged to contact a first side of the whole leg or drumstick poultry product, and wherein each pressing member is adapted to directly engage on an opposed second side of the whole leg or drumstick poultry product, and wherein a single pressing device is common for the two whole leg or drumstick poultry products carried by a single poultry product carrier.
15. The system according to claim 1, wherein the system further comprises a skin collecting bin, and wherein the main frame of the carousel skin removal device is embodied such that the skin collecting bin can be placed directly underneath the path of the multiple skin removal assemblies so that skin removed from the poultry part drops directly into the skin collecting bin.
16. A carousel skin removal device for skin removal from defeathered whole leg or drumstick poultry products, which device is adapted to be located at a circle arc track portion of a poultry products conveyor comprising: a track including said circle arc track portion; and a series of poultry product carriers which are spaced apart from one another in the direction of the track and which are movable along said track, wherein each poultry product carrier is adapted to hold at least one defeathered whole leg or drumstick poultry product at the ankle joint thereof such that the poultry product is conveyed hanging from said carrier, wherein the carousel skin removal device comprises: a main frame; a skin removal assemblies support structure, which is journaled on said main frame to revolve about a vertical main axis; and a drive assembly adapted to cause a revolving of the skin removal assemblies support structure that is synchronized with the passage of the poultry product carriers along the circle arc track portion of the track, wherein the skin removal assemblies support structure supports multiple skin removal assemblies in a circular arrangement thereon, wherein each skin removal assembly is adapted to remove skin from a whole leg or drumstick poultry product and wherein each skin removal assembly comprises at least one rotary driven skinning roller having an axis of rotation and at least one counter skinning member adjacent said at least one skinning roller, and wherein the skin removal assemblies are distributed corresponding to the positions of the whole leg or drumstick poultry products held by the poultry product carriers of the conveyor in their passage along the circle arc track portion of the track, such that each skin removal assembly moves along with the whole leg or drumstick poultry product during the skin removal process.
17. A method for skin removal from defeathered whole leg or drumstick poultry products, said method comprising the step of using the system according to claim 1 to remove skin from the defeathered whole leg or drumstick poultry products.
18. The system according to claim 1, wherein the at least one counter skinning member adjacent said at least one skinning roller is embodied as a second skinning roller having an axis of rotation, said skinning rollers having meshing teeth, and said skinning rollers rotating in counter rotation during operation.
19. The system according to claim 1, wherein the main frame of the carousel skin removal device comprises a gear ring, said gear ring being stationary mounted in the main frame, and wherein a skin removal assembly comprises a pinion meshing with said gear ring, said one pinion being connected to the at least one driven skinning roller of said skin removal assembly.
20. The system according to claim 1, wherein the system comprises one or more pressing devices that is/are stationary mounted so as to not revolve about the vertical main axis, which one or more pressing devices are adapted to cause a contact pressure between on the one or more whole leg or drumstick poultry products held by a poultry product carrier of the conveyor whilst passing along the circle arc track portion of the track and the skinning roller and counter skinning member of a skin removal assembly, and wherein one or more arc shaped rods are arranged in an arc around a section of the skin removal device, which one or more rods urge the poultry products onto the skin removal assemblies as the poultry products slide along the rod(s).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be explained in more detail with reference to the drawings. In the drawings:
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DETAILED DESCRIPTION OF THE INVENTION
(9) With reference to the drawings embodiments of a system for skin removal from defeathered whole leg poultry products 1 will be described. As the skilled man will appreciate a similar system may be used for skin removal from defeathered drumsticks.
(10) The system comprises poultry products conveyor comprising a track 10 having a circle arc track portion 10a, here a semi-circle arc track portion 10a adjoining straight track portions 10b, 10c respectively upstream and downstream of track portion 10a.
(11) The poultry conveyor further comprises a series of poultry product carriers 2 which are spaced apart from one another in the direction of the track and which are movable along the track 1. For example the carriers 2 are connected to a chain, which chain is driven by a motor drive, preferably at a constant speed of conveyance.
(12) As is known in the art each poultry product carrier 2 is adapted to hold at least one defeathered whole leg poultry product 1 at the ankle joint thereof such that the poultry product is conveyed hanging from said carrier 2. For example reference is made to U.S. Pat. No. 5,505,657.
(13) As is preferred, each carrier 2 comprises a carrier base 3 that is guided, here embodied as a trolley having track engaging rollers 4, along the track 1 and a holding part 5 that is adapted to hold two whole leg poultry products 1 at the ankle joint in side-by-side hanging orientation. The holding part 5 may comprises two leg receiving openings therein, possibly and preferably provided with a commandable retention mechanism to keep the leg in the receiving opening with the ankle joint above the holding part and the whole leg or drumstick suspended below the holding part 5.
(14) The holding part 5 is rotatable mounted relative to the carrier base about a vertical axis between indexed rotary positions which include a first rotary position, wherein the holding part 5 is transverse to the track 1, and a second rotary position, wherein the holding part is aligned with the track 1. As is known in the art, a locking mechanism may be present on the carrier to lock the holding part 5 in one or more of its rotary positions.
(15) The system further comprises a carousel skin removal device 20 that is arranged along the track 10, at the circle arc portion 10a, of the poultry products conveyor. This device 20 is adapted to remove skin from products 1 held and conveyed by the poultry products conveyor. In this example the skin is removed from the thigh portion 1a of the whole leg product 1 whereas the skin remains on the drumstick 1b of the product 1.
(16) The skin removal device 20 comprises a main frame 21, here with a cantilevered frame part 22 that supports the arc track portion 10a at an overhead position and with one or more legs 23 that support the frame part 22 on the floor.
(17) The device 20 further comprises a skin removal assemblies support structure 25, which is journaled on the main frame 21 to revolve about a vertical main axis 26. As is preferred the main frame 21 has a vertical shaft 27 depending from the cantilevered frame part 22 with the lower end of the shaft spaced above the floor to allow a skin collecting bin 90 to pass underneath the shaft and to be arranged so as to collect the removed skin therein.
(18) The revolving support structure 25 supports multiple pairs of skin removal assemblies 30, wherein each skin removal assembly is adapted to remove skin from a whole leg poultry product 1.
(19) As can be seen in
(20)
(21) A further indexing member 7, not shown, may be present to cause the holding part 5 to return to the first rotary position after the carrier 2 has moved away from the skin removal carousel device 20.
(22) The device 20 comprises a drive assembly 40 that is adapted to cause a revolving motion of the skin removal assemblies support structure 25 that is synchronized with the passage of the poultry product carriers 2 along the circle arc track portion 10a of the track 10.
(23) In the figures a drive assembly 40 is shown comprises a rotary conveyor coupling member 41 that is secured to the skin removal assemblies support structure 25, here via one or more rods 42 between the coupling member 41 and the lower arranged structure 25.
(24) The conveyor coupling member 41 is rotatable about the vertical main axis 26 of the device 20 and is provided with formations 43 in a circular arrangement, which formations 43 (here indents in an outer circumference of a circular coupling member, interlock with a poultry product carrier 2 so that the conveyor coupling member 41, and thereby the skin removal support structure 25, is entrained by the passing poultry carriers and made to revolve about the vertical main axis.
(25) It will be appreciated that each skin removal assembly 30 moves along with a whole leg poultry product 1 during the skin removal process which takes place during the passage along the arc portion 10a.
(26) Each skin removal assembly 30 comprises at least one rotary driven skinning roller 31 having an axis of rotation 32 and at least one counter skinning member 33 adjacent the at least one skinning roller 31. As preferred, and as shown here, the at least one counter skinning member 33 is embodied as a second skinning roller having an axis of rotation 34.
(27) As shown here the skinning rollers 31, 33 having meshing teeth, e.g. helical teeth, and the skinning rollers rotate in counter rotation during operation. This embodiment allows to exert a skin removal force on the skin that has a significant downward component, so that the skin pulling action includes a significant downward force.
(28) In this example, as is preferred, the axis 32 and 34 are parallel. In an embodiment with conical skinning rollers as known in the art the axis may be non-parallel corresponding to the conical shape of the skinning rollers.
(29) The main frame 21 of the carousel skin removal device 20 comprises a gear ring 36. Hereas is preferredthis gear ring 36 is stationary mounted in the main frame 21, here on shaft 27.
(30) Each skin removal assembly 30 comprises a pinion 37 meshing with the gear ring 36, which one pinion 37 is connected to the at least one driven skinning roller 31 of the skin removal assembly 30. In the embodiment shown here each pinion 37 is fitted on a shaft 38 that carries a helical tooth pinion 39 meshing with the roller 31.
(31) The carousel skin removal device 20 further comprises multiple pressing devices 50 that are supported by a pressing devices support structure 25 in a circular arrangement thereon. In this embodiment one pressing device 50 is provided per pair of skin removal assemblies 30. Also in this embodiment the pressing devices 50 are mounted on the structure 25 so that said structure also acts as pressing devices support structure. Thereby this support structure for the pressing devices 50 is also journaled on the main frame to revolve about the vertical main axis and is adapted to revolve synchronized with the skin removal assemblies support structure.
(32) Generally each pressing device 50 is adapted to cause a contact pressure betweenon the one handtwo whole leg poultry products 1 held by a poultry product carrier 2 of the conveyor whilst passing along the circle arc track portion 10a of the track andon the other handthe skinning rollers of a skin removal assembly 30.
(33) Each pressing device 50 includes a pressing member 51 that is here embodied to engage on two whole leg products 1 held by a single carrier 2.
(34) The pressing members 51 are generally arranged radially outward of the skin removal assemblies 30, so that the skin removal assemblies 30 each are arranged to contact a first side of the whole leg poultry product 1 and each pressing member 51 is adapted to directly engage on an opposed second side of the whole leg poultry product. Thus the pressing members 51 effectively press the leg products radially inward onto the corresponding skin removal assemblies 30.
(35) The pressing members 51 are embodied as mobile pressing members, each adapted to engage directly on the whole leg poultry product 1. For each pressing member 51 a corresponding actuator is provided in the device 20, which is adapted to move the pressing member between a retracted position and an active pressing position.
(36) In the figures it can be seen that in an embodiment the actuation of the pressing member is based on a cam/cam follower mechanism. Here a stationary cam disc 54 is mounted in the main frame at a level below the support structure 25, with the disc 54 having a cam track 55.
(37) The pressing device 50 includes a cam follower 56 that engages the cam track 56 and that is linked by a mechanical linkage 57 to the mobile pressing member 51.
(38) Here the pressing member 51 has an arm 51a that is at a lower end thereof pivotally connected to the support about a horizontal pivot axis 58.
(39) As indicated above, and as can be seen best in
(40) As an alternative one could also arrange the skin removal assembly so that it may be in contact with both the drumstick and the thigh portion of the poultry product and then provide a shield member on the device 20 to act between the drumstick and the skin removal assembly, e.g. a movable or removable shield member so that skinning of the drumstick can be performed if desired.
(41) As is shown here, the mobile pressing member 51 is adapted to engage solely and directly on a thigh of a whole leg poultry product 1 carried by the poultry product carrier 2.
(42) As is shown here a single pressing device 50 is common for the two whole leg poultry products 1 carried by a single poultry product carrier 2. Also the mobile pressing member is adapted to engage directly on, and here only on, the thigh portions of two whole leg poultry products 1 carried by a single poultry product carrier 2.
(43) As is shown here the axes of rotation 32, 34 of the at least one rotary driven skinning roller in the skin removal assemblies 30 are arranged vertically, so generally parallel to the axis 26 of the main frame. As mentioned a conical arrangement of the skin removal assemblies 30 in the device 20 with the axes of rotation of the skinning rollers 31 extending upward and inward at an angle of between 45 and 80 to the horizontal, preferably at an angle of between 60 and 80 to the horizontal, is also envisaged. An example thereof is illustrated in
(44) In view of the desire to only remove the skin from the thigh a cutting device 60 is arranged upstream of the device 20 along the track 10. This device 60 here is embodied to make a cut in the whole leg product 1 at the level of the knee joint. In the
(45) In the skin removal process the whole leg parts 30 carried by a carrier 2 each come into a position in front of a skin removal assembly 30 of a pair of such assemblies 30. Then the pressing device 50 is operated so that the mobile member 51 moves into its operative position and presses the thigh onto the skinning rollers 31, 33. As this all takes place during motion of the conveyor and thus revolution of the support structure 25, the skinning rollers 31, 33 remain in engagement with the leg product throughout the skin removal process.
(46) The rotating skinning rollers 31, 33 engage on the thigh skin only which has been separated from the drumstick skin by the cut and pull the thigh skin into the nip between the rollers 31, 33 and pull it completely from the thigh. Then the removed thigh skin drops directly into the collecting bin 90 that is arranged below the carousel device 20 during operation. In an embodiment (not shown) the device 20 has a collecting plate below the path of the assemblies 30 so that removed skin drops on the collecting plate. The device 20 may then have a wiper that revolves with the device 20 and wipes the dropped skin into a collecting bin below said collecting plate.
(47) The skinning rollers 31, 33 can be operated at relatively low rotational speed as there is sufficient time to perform the removal of the skin during the passage along the arc portion 10a. This allows for enhanced skin removal and avoids damage to the underlying meat.
(48) Compared to the mentioned prior art solutions the period of engagement between the skinning rollers 31, 33 and the leg product 1 is relatively longer which allows for enhanced quality of the skin removal process.
(49) With reference to
(50) The device 20 shown here is also designed to remove skin solely from the thigh of the poultry leg product, with the drumstick being kept away from the skinning rollers.
(51) It is illustrated here that the axes of rotation of the skinning rollers 31,33 extend upward and inward at an angle of between 45 and 80 to the horizontal, preferably at an angle of between 60 and 80 to the horizontal. This inclined orientation of the skinning rollers 31, 33, whichin this exampleare of generally cylindrical design with meshing helical teeth thereon as is preferred, allows for enhanced engagement of the poultry product with the skinning rollers.
(52) In
(53) In
(54) In
(55) In
(56) In
(57) In
(58) Here the structure 25 comprises two discs 25a, 25b spaced above one another, with the housing 35 being secured to each disc 25a, 25b. The one or more gears 36a, b are held stationary above the upper disc 25a.
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(60) It is illustrated here to provide such a member 70 at the trailing side of the pair of skinning rollers, such that it provides support for a poultry product to keep the poultry product aligned with the skinning rollers 31, 33.
(61)
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(63) Compared to the
(64) The multiple pressing devices 50 that are supported by a pressing devices support structure 25, here lower disc 25b, in a circular arrangement thereon. One pressing device 50 is provided per pair of skin removal assemblies 30.
(65) Generally each pressing device 50 is adapted to cause a contact pressure betweenon the one handtwo whole leg poultry products 1 held by a poultry product carrier 2 of the conveyor whilst passing along the circle arc track portion 10a of the track andon the other handthe skinning rollers of a skin removal assembly 30. Each pressing device 50 includes a pressing member 51 that is here embodied to engage on two whole leg products 1 held by a single carrier 2. The pressing members 51 effectively press the leg products radially inward onto the corresponding skin removal assemblies 30.
(66) The actuation of the pressing member 51 is based on a cam-track and cam-follower mechanism. Here a stationary cam disc 54 is mounted in the main frame at a level below the support structure 25a, 25b, with the disc 54 having a cam track 55 on the underside. The pressing device 50 includes a cam follower 56 that engages the cam track 56 and that is linked by a mechanical linkage 57 to the mobile pressing member 51.
(67) Here the pressing member 51 has an arm 51a that is at a lower end thereof pivotally connected to the support about a horizontal pivot axis 58.
(68) As indicated above, the skin removal assemblies 30 here are arranged to solely remove skin from the thigh of a whole leg poultry product. Each skin removal assembly 30 is arranged at a distance below the path of the carriers 2, which distance is such that the drumstick of a whole leg poultry product carried by the poultry product carrier 2 is not engaged by the skinning rollers of the skin removal assembly 30. As is shown here, the mobile pressing member 51 is adapted to engage solely and directly on a thigh of a whole leg poultry product 1 carried by the poultry product carrier 2.