Catalyst installation structure of outboard motor
09598161 ยท 2017-03-21
Assignee
Inventors
Cpc classification
F01N13/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2842
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/1827
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2867
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2590/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B63H21/34
PERFORMING OPERATIONS; TRANSPORTING
F01N13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63H20/24
PERFORMING OPERATIONS; TRANSPORTING
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An outboard motor equipped with a four-stroke engine and provided with a catalyst installation structure, in which an exhaust passage is connected to the exhaust ports of the plurality of the cylinders to lead the exhaust gas out of the engine is provided with a catalyst storage chamber configured to store a catalytic converter for cleaning up the exhaust gas, the exhaust passage being integrally formed to the cylinder block, and the catalytic converter is mounted to the catalyst storage chamber by being inserted from a lower side thereof in such a manner as that at least one side end portion thereof is fitted to the catalyst storage chamber to permit expansion of the catalytic converter in an axial direction thereof.
Claims
1. A catalyst installation structure of an outboard motor equipped with a four-stroke engine, in which the four-stroke engine includes a cylinder block in which a cylinder is formed so as to extend in a horizontal direction, a cylinder head fixed to the cylinder block so as to cover the cylinder and to form a combustion chamber in conjunction with the cylinder, the cylinder head being provided with an exhaust port communicated with the combustion chamber to discharge exhaust gas, and a crankcase which houses a crankshaft extending in a vertical direction, wherein the catalyst installation structure comprises: an exhaust passage connected to the exhaust port of the cylinder to lead the exhaust gas out of the engine; a catalytic converter for cleaning up the exhaust gas, wherein the catalytic converter includes a catalyst tube in which a catalyst having an exhaust clean-up performance is stored, wherein the exhaust passage is provided with a catalyst storage chamber configured to store the catalytic converter, wherein the exhaust passage is integrally formed to the cylinder block, and wherein the catalytic converter is mounted to the catalyst storage chamber by being inserted from a lower side thereof in such a manner that at least one side end portion thereof is fitted to the catalyst storage chamber such that other side end portion of the catalytic converter is movable in an axial direction thereof relatively to the catalyst storage chamber.
2. The catalyst installation structure according to claim 1, wherein a gap is provided between the catalyst tube and the catalyst storage chamber of the cylinder block, wherein the gap includes a cooling water passage with seal members on both side end portions in the axial direction of the catalyst tube.
3. The catalyst installation structure according to claim 1, wherein the catalytic converter has an upper side end portion fastened to the catalyst storage chamber, the seal members include upper and lower side end seal members in which the lower side end seal member constitutes an annular seal member that seals the catalyst storage chamber and the catalytic converter in a radial direction thereof.
4. The catalyst installation structure according to claim 3, wherein the upper side end seal member includes an annular seal member that seals the catalyst storage chamber and the catalytic converter in a radial direction thereof.
5. The catalyst installation structure according to claim 3, wherein the upper side end seal member includes a gasket that seals the catalyst storage chamber and the catalytic converter in an axial direction thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF THE PREFERRED EMBODIMENT
(9) An embodiment of the present invention will be described hereunder with reference to the accompanying drawings. It is to be noted that, in the following descriptions, terms upper, lower, right, left, forward, rearward and the like terms indicating directions are used with reference to the illustrated state of the drawings or a state mounted to a hull.
First Embodiment (FIGS. 1 to 6)
(10) With reference to
(11) In
(12) The outboard motor 10 is supported pivotally in a horizontal direction by means of a pilot shaft 16 pivotally supported on a swivel bracket 17. The swivel bracket 17 is supported on a swivel shaft 18 pivotally in a vertical direction with respect to a clamp bracket 19, which is attached to a stern (transom) 20A of a hull 20. Consequently, the outboard motor 10 is mounted on the hull 20 swingably in a horizontal direction (steering direction) and vertical direction (trim and tilt direction).
(13) A driving force generated on the crankshaft 26 of the engine 11 is transmitted through reduction gears 21A and 21B to a drive shaft 22 disposed so as to extend substantially vertically in the drive shaft housing 13 and gear case 14 and is then transmitted through a shift mechanism 23 and propeller shaft 24 disposed in the gear case 14 to a propeller 25, thereby turning the propeller 25 in a forward or reverse direction. According to such arrangement, the outboard motor 10 causes the hull 20 to move forward or backward.
(14) As shown in
(15) As shown in
(16) Along cylinder axes P of the cylinders 33 in the left bank portion 30A and right bank portion 30B of the cylinder block 30, the cylinder heads 31 are fixed, respectively, to the left bank portion 30A and right bank portion 30B so as to cover the cylinders 33, and at the same time, to form combustion chambers 34 in conjunction with respective cylinders 33 in the left bank portion 30A and right bank portion 30B.
(17) Moreover, in the left bank portion 30A and right bank portion 30B of the cylinder block 30, intake ports 35 communicated with the combustion chambers 34 are formed in the cylinder heads 31 inwardly of the cylinder axes P of the cylinders 33 in a width direction of the outboard motor. Furthermore, in the left bank portion 30A and right bank portion 30B of the cylinder block 30, exhaust ports 36 communicated with the combustion chambers 34 are formed in the cylinder heads 31 outwardly of the cylinder axes P of the cylinders 33 in the width direction of the outboard motor.
(18) The crankcase 32 is coupled to the cylinder block 30, thereby forming a crank chamber 37 in conjunction with the cylinder block 30, and the crankshaft 26 is housed in the crank chamber 37. Here, in each of the above-mentioned left bank 27 and right bank 28, plural cylinder assemblies 40 each equipped with a cylinder 33, a combustion chamber 34, an intake port 35, and an exhaust port 36 are arranged side by side in a vertical direction as shown in
(19) More specifically, according to the present embodiment, three cylinder assemblies 40 are arranged side by side in the vertical direction in each of the right bank 28 and left bank 27, thus configuring the engine 11 into a V-type six-cylinder four-stroke engine.
(20) As shown in
(21) The respective exhaust ports 36 of the plural cylinder assemblies 40 in the right bank 28 are connected with a right exhaust passage 42 so as to lead the exhaust gas from the exhaust port 36 out of the engine 11. The right exhaust passage 42 is formed integrally with the right bank portion 30B of the cylinder block 30. Each of the left exhaust passage 41 and right exhaust passage 42 includes an exhaust manifold 43 serving as a first exhaust passage portion and a catalyst storage chamber 44 serving as a second exhaust passage portion.
(22) The exhaust manifold 43 is mounted on at least one of both the lateral sides, in the present embodiment, on both sides, of the cylinder block 30 in the width direction. That is, the exhaust manifold 43 of the left exhaust passage 41 is provided in lateral part of the cylinder block 30 on the left side in the width direction (left bank portion 30A), corresponding to the left bank 27, while the exhaust manifold 43 of the right exhaust passage 42 is provided in lateral part of the cylinder block 30 on the right side in the width direction (right bank portion 30B), corresponding to the right bank 28.
(23) Furthermore, as shown in
(24) In addition, a plurality of exhaust guiding portions 46 are provided for the respective exhaust manifolds 43 of the left exhaust passage 41 and right exhaust passage 42 so as to guide the exhaust gas discharged from the respective exhaust ports 36 of the plural cylinder assemblies 40 to connecting portions 45 between the exhaust manifolds 43 and catalyst storage chambers 44. Each of the exhaust guiding portions 46 is formed as a vertical plane opposed to a joint surface (parting plane) 47 between the cylinder block 30 and the cylinder head 31. The exhaust gas flowing in the exhaust port 36 as indicated by arrow A in
(25) Each of the exhaust guiding portions 46 of the exhaust manifolds 43 is composed of a concave groove 48 formed integrally with the cylinder block 30 (left bank portion 30A and right bank portion 30B). Each of the concave grooves 48 has an opening 49 which opens to the side of the cylinder head 31 in a direction of the cylinder axis P of the cylinder 33. The opening 49 of the concave groove 48 is closed by the cylinder head 31 to thereby form the exhaust manifold 43.
(26) Incidentally, since two exhaust valves 50 (
(27) Furthermore, in the exhaust port 36 of each of the plural cylinder assemblies 40, an extension (extending line) M of a center line Q of the trunk portion 36B is provided in parallel to a plane S passing through the cylinder axes P of the cylinders 33 in the plural cylinder assemblies 40, and the extension M extends linearly or at an angle toward a connecting portion 45 between the exhaust manifold 43 and the catalyst storage chamber 44.
(28) In the exhaust port 36 in which the extension M of the center line Q of the trunk portion 36B is set at an angle toward the connecting portion 45, the extension M forms an obtuse angle with the exhaust guiding portion 46, or an extension plane thereof, of the exhaust manifold 43. Therefore, the exhaust gas flowing into the exhaust manifold 43 through the exhaust ports 36 flows smoothly to the connecting portion 45 between the exhaust manifold 43 and the catalyst storage chamber 44.
(29) As shown in
(30) As shown in
(31) Each catalytic converter 53 is configured such that a catalyst carrier 54 formed into, for example, a columnar shape and equipped with an exhaust purification function is housed in a catalyst tube 55, having a cylindrical shape, for example. When the catalyst carrier 54 comes into contact with exhaust gas, it chemically changes toxic substances such as carbon monoxide, hydrocarbon, nitrogen oxides, and the like contained in the exhaust gas into water, carbon dioxide, nitrogen or the like via oxidation-reduction reactions to thereby purify the exhaust gas.
(32) Accordingly, the exhaust gas produced in the combustion chambers 34 of the plural cylinder assemblies 40 in the left bank 27 and right bank 28 of the engine 11 shown in
(33) As shown in
(34) The exhaust gas purified by the catalytic converters 53 flows downward in the exhaust passage 51 of the engine holder 12 as indicated by the arrow C and flows into the exhaust muffler chamber 52 of the drive shaft housing 13, thereby being expanded and muffled therein. Subsequently, the exhaust gas flows in an exhaust passage, not shown, formed around the propeller shaft 24 in the gear case 14 shown in
(35) As shown in
(36) Because of the reason mentioned above, the center locations O of the passage sections in the catalyst storage chambers 44 of the left exhaust passage 41 and the right exhaust passage 42 are positioned closer to the side of the crankshaft 26 than to the positions of the top faces 29A of the pistons 29 located at the bottom dead center in the cylinders 33, thus the catalyst storage chambers 44 being located close to the cylinders 33.
(37) Further, in
(38) As shown in
(39) As shown in
(40) A ring groove 66 is formed in an outer circumferential surface of the large-diameter portion 61A of the upper holder 61, and an O-ring 67, serving as an annular sealing member, is fitted in the ring groove 66. The O-ring 67 seals the upper-side end portion of the catalytic converter 53 and the inner surface of the catalyst storage chamber 44 in a radial direction.
(41) As shown in
(42) As shown in
(43) Furthermore, the catalytic converter 53 is configured such that at least one end in an axial direction, (i.e., lower-side end portion to which the lower holder 62 is firmly fixed in the present embodiment), is fitted in the catalyst storage chamber 44 by the lower holder 62 including the O-ring 69 in such a way as to permit axial expansion and contraction of the catalytic converter 53 due to, for example, thermal expansion.
(44) In this regard, it is to be note that the catalytic converter 53 may be configured such that the lower holder in the lower-side end portion will be screw-fastened to the catalyst storage chamber 44, with the upper holder in the upper-side end portion being fitted in the catalyst storage chamber 44 in such a way as to permit axial expansion and contraction of the catalytic converter 53. Furthermore, the catalytic converter 53 may be configured such that both upper holder in the upper-side end portion and lower holder in the lower-side end portion will be fitted in the catalyst storage chamber 44, by being supported in the catalyst storage chamber 44 by a stay or the like, in such a way as to permit axial expansion and contraction of the catalytic converter 53.
(45) According to the present embodiment described above, the following advantageous effects and/or functions (1) to (4) can be achieved.
(46) (1) As shown in
(47) (2) As shown in
(48) (3) As shown in
(49) (4) As shown in
Second Embodiment (FIGS. 7 and 8)
(50)
(51) The present second embodiment differs from the first embodiment in that the O-ring 67 in the first embodiment is not provided to an upper holder portion 71 secured to the upper side end portion of the catalyst tube 55 in the catalytic converter 53, and a gasket 72, as sealing means, is disposed between the upper holder portion 71 and the catalyst storage chamber 44 so as to seal the catalyst storage chamber 44 and the catalytic converter 53 in the axial direction.
(52) More specifically, as shown in
(53) In this upper holder portion 71, the catalyst tube 55 is fixed, by means of welding, for example, of the catalytic converter 53 to the inner surface of the large-diameter portion 71A, and a male screw (threaded) portion 64 is also formed in an outer peripheral surface of the small-diameter portion 71B. Further, a female screw (threaded) portion 65 is formed to an upper end portion of the catalyst storage chamber 44, and a flange portion 73 is formed below the female screw portion 65.
(54) The gasket 72 is interposed in a gap between the abutting surface 71C of the upper holder portion 71 and the flange portion 73 of the catalyst storage chamber 44.
(55) When the male screw portion 64 of the upper holder portion 71 is screw-engaged with the female portion 65 of the catalyst storage chamber 44, a pressure (i.e., surface-pressure) is applied to the gasket 72 by the abutting surface 71C of the upper holder portion 71 and the flange portion 73 of the catalyst storage chamber 44. Under this state, the catalytic converter 53, the catalyst storage chamber 44 and the cooling water passage 74 communicating with this chamber 44 are sealed in the axial direction. Further, although such gasket 72 may be made from a non-metallic gasket or O-ring 67, such as shown in
(56) As mentioned hereinabove, according to the present second embodiment, the following advantageous effect (5) can be achieved in addition to those (1) to (3) achieved by the first embodiment.
(57) (5) The heated exhaust gas flows on the side of the upper side end portion of the catalytic converter 53. In view of this matter, in the second embodiment, the gasket 72 having excellent heat resisting property is interposed also acting as sealing means between the upper holder portion 71 and the catalytic converter 53 and the catalyst storage chamber 44. Thus, deterioration of materials or portions of the sealing means can be effectively reduced, and the sealing performance thereof can be ensured and maintained for a long term.
(58) It is further to be noted that although the embodiments of the present invention described above are presented only by way of examples, and not intended to limit the scope of the invention, and the embodiments can be implemented in various other forms, and various omissions, replacements, and modifications may be made without departing from the spirit of the present invention.