Electromagnetic relay including fixed terminal having chamfered shape or movable contact piece having chamfered shape
11636992 · 2023-04-25
Assignee
Inventors
- Kohei Otsuka (Omuta, JP)
- Ryota Minowa (Yamaga, JP)
- Hiroyuki Iwasaka (Kumamoto, JP)
- Yasuo Hayashida (Kumamoto, JP)
- Shingo Mori (Yamaga, JP)
- Naoki Kawaguchi (Yame, JP)
Cpc classification
H01H1/06
ELECTRICITY
H01H50/38
ELECTRICITY
International classification
Abstract
An electromagnetic relay includes a pair of fixed terminals, a movable contact piece, and a magnet portion. The pair of fixed terminals includes fixed contact. The movable contact piece that includes a movable contact disposed facing the fixed contact and that is movable in a first direction in which the movable contact contacts the fixed contact and in a second direction in which the movable contact separates from fixed contact. The magnet portion generating a magnetic field for extending an arc generated between the fixed contact and the movable contact. At least one of a corner portion in the first direction side of the fixed terminal located in an arc extension direction in which the arc is extended or a corner portion in the second direction side of the movable contact piece located in the arc extension direction has a chamfered shape in a range where the arc passes through.
Claims
1. An electromagnetic relay comprising: a first fixed terminal including a first fixed contact; a second fixed terminal including a second fixed contact; a movable contact piece including a first movable contact disposed facing the first fixed contact and a second movable contact disposed facing the second fixed contact, the movable contact piece being movable in a first direction in which the first movable contact contacts the first fixed contact and in a second direction in which the first movable contact separates from the first fixed contact; and a magnet portion configured to generate a magnetic field for extending an arc generated between the first fixed contact and the first movable contact, wherein at least one of a first-direction-side corner portion on a first direction side of the first fixed terminal located in an arc extension direction in which the arc is extended or a second-direction-side corner portion on a second direction side of the movable contact piece located in the arc extension direction has a chamfered shape in a range where the arc passes through, at least one of the first fixed terminal or the movable contact piece includes a stop portion configured to stop a movement of an end portion of the arc, and the stop portion is disposed on the first direction side of the first fixed terminal or on the second direction side of the movable contact piece, the stop portion forming an acute angle with the chamfered shape.
2. The electromagnetic relay according to claim 1, wherein at least one of a second-side-direction corner portion on a second direction side of the first fixed terminal located in the arc extension direction or a first-direction-side corner portion on a first direction side of the movable contact piece located in the arc extension direction has a chamfered shape in the range where the arc passes through.
3. The electromagnetic relay according to claim 1, wherein the chamfered shape is a C-chamfered shape or an R-chamfered shape.
4. The electromagnetic relay according to claim 1, wherein at least one of a surface of the first fixed terminal located in the arc extension direction or a surface of the movable contact piece located in the arc extension direction has an R shape as a whole in the range where the arc passes through.
5. The electromagnetic relay according to claim 1, wherein the stop portion has an angular shape.
6. The electromagnetic relay according to claim 1, wherein the stop portion is configured by a corner portion of a recess formed by being recessed in a surface on the first direction side of the first fixed terminal or a corner portion of a recess formed by being recessed in a surface on the second direction of the movable contact piece.
7. An electromagnetic relay comprising: a first fixed terminal including a first fixed contact; a second fixed terminal including a second fixed contact; a movable contact piece including a first movable contact disposed facing the first fixed contact and a second movable contact disposed facing the second fixed contact, the movable contact piece being movable in a first direction in which the first movable contact contacts the first fixed contact and in a second direction in which the first movable contact separates from the first fixed contact; and a magnet portion configured to generate a magnetic field for extending an arc generated between the first fixed contact and the first movable contact, wherein the first fixed contact is an anode contact, the first movable contact is a cathode contact, the first fixed terminal includes a first corner portion on a first direction side of the first fixed terminal located in an arc extension direction in which the arc is extended with respect to the first fixed contact, the first corner portion having a chamfered shape in a range where the arc passes through, the movable contact piece includes a second corner portion on a second direction side of the movable contact piece located in the arc extension direction with respect to the first movable contact, the second corner portion having a chamfered shape in a range where the arc passes through, and the chamfered shape of the second corner portion of the movable contact piece is larger than the chamfered shape of the first corner portion of the first fixed terminal.
8. The electromagnetic relay according to claim 7, wherein the first fixed terminal further includes a third corner portion on a second direction side of the first fixed terminal located in the arc extension direction with respect to the first fixed contact, the third corner portion having a chamfered shape in a range where the arc passes through, the movable contact piece further includes a fourth corner portion on a first direction side of the movable contact piece located in the arc extension direction with respect to the first movable contact, the fourth corner portion having a chamfered shape in a range where the arc passes through, and the chamfered shape of the fourth corner portion of the movable contact piece is larger than the chamfered shape of the third corner portion of the first fixed terminal.
9. An electromagnetic relay comprising: a first fixed terminal including a first fixed contact; a second fixed terminal including a second fixed contact; a movable contact piece including a first movable contact disposed facing the first fixed contact and a second movable contact disposed facing the second fixed contact, the movable contact piece being movable in a first direction in which the first movable contact contacts the first fixed contact and in a second direction in which the first movable contact separates from the first fixed contact; and a magnet portion configured to generate a magnetic field for extending an arc generated between the first fixed contact and the first movable contact in a lateral direction of the movable contact piece, wherein the first fixed terminal includes a first corner portion on a first direction side of the first fixed terminal located in one side in the lateral direction and a second corner portion on the first direction side of the first fixed terminal located in another side in the lateral direction, the first and second corner portions having a chamfered shape, the movable contact piece includes a third corner portion on a second direction side of the movable contact piece located in the one side in the lateral direction and a fourth corner portion on the second direction side of the movable contact piece located in the another side in the lateral direction, the third and fourth corner portions having a chamfered shape, the chamfered shape of the third corner portion of the movable contact piece is larger than the chamfered shape of the first corner portion of the first fixed terminal, and the chamfered shape of the second corner portion of the first fixed terminal is larger than the chamfered shape of the fourth corner portion of the movable contact piece.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(14) Hereinafter, embodiments of an electromagnetic relay according to one aspect of the present invention will be described with reference to the drawings.
(15) When referring to the drawings, an upper side in
(16) The housing 2 has a substantially quadrangular box shape and is made of an insulating material. The contact device 3, the drive shaft 4, the electromagnetic drive device 5, and the magnet portion 6 are housed inside the housing 2.
(17) The housing 2 includes a housing portion 11. The housing portion 11 is composed of, for example, a substantially rectangular parallelepiped case member arranged in the housing 2. The housing portion 11 is made of an insulating material.
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(19) The housing portion 11 includes a housing space 12 for housing the contact device 3. In the present embodiment, the housing space 12 is composed of a substantially rectangular parallelepiped space that is shielded from the outside. The sides of the housing space 12 are surrounded by the first to fourth inner wall surfaces 11a to 11d.
(20) The contact device 3 includes a first fixed terminal 14, a second fixed terminal 15, a movable contact piece 16, and a contact piece holding portion 17. The first fixed terminal 14, the second fixed terminal 15, and the movable contact piece 16 are made of a conductive material.
(21) The first fixed terminal 14 and the second fixed terminal 15 are plate-shaped terminals and extend in the left-right direction. The first fixed terminal 14 and the second fixed terminal 15 are disposed at a distance from each other in the left-right direction. The first fixed terminal 14 and the second fixed terminal 15 are examples of a pair of fixed terminals.
(22) The first fixed terminal 14 includes a first fixed contact 14a and a first external connection portion 14b. The first fixed contact 14a is disposed in the housing space 12. The first external connection portion 14b protrudes leftward from the housing 2 and is exposed to the outside. The second fixed terminal 15 includes a second fixed contact 15a and a second external connection portion 15b. The second fixed contact 15a is disposed in the housing space 12. The second external connection portion 15b protrudes rightward from the housing 2 and is exposed to the outside.
(23) As illustrated in
(24) The movable contact piece 16 is disposed in the housing space 12 at a distance in the left-right direction from the third inner wall surface 11c and the fourth inner wall surface 11d. The movable contact piece 16 is disposed below the first fixed terminal 14 and the second fixed terminal 15. In the present embodiment, a longitudinal direction of the movable contact piece 16 coincides with the left-right direction. Further, a lateral direction of the movable contact piece 16 coincides with the front-back direction.
(25) The movable contact piece 16 includes a first movable contact 16a and a second movable contact 16b. The first movable contact 16a is disposed to face the first fixed contact 14a and can contact the first fixed contact 14a. The second movable contact 16b is disposed at a distance from the first movable contact 16a in the left-right direction. The second movable contact 16b is disposed to face the second fixed contact 15a and can contact the second fixed contact 15a.
(26) The movable contact piece 16 can move in the contact direction Z1 that contacts the first fixed contact 14a and the second fixed contact 15a and the separation direction Z2 that separates from the first fixed contact 14a and the second fixed contact 15a. The contact direction Z1 is an example of the first direction, and the separation direction Z2 is an example of the second direction.
(27) The contact direction Z1 is the direction in which the first movable contact 16a and the second movable contact 16b contact the first fixed contact 14a and the second fixed contact 15a (upward in
(28) As illustrated in
(29) The drive shaft 4 extends along the contact direction Z1 and the separation direction Z2. The drive shaft 4 can move together with the movable contact piece 16 in the contact direction Z1 and the separation direction Z2.
(30) The electromagnetic drive device 5 drives the contact device 3. The electromagnetic drive device 5 moves the movable contact piece 16 together with the drive shaft 4 in the contact direction Z1 and the separation direction Z2 by an electromagnetic force. The electromagnetic drive device 5 is disposed below the housing portion 11 in the housing 2.
(31) The electromagnetic drive device 5 includes a movable iron core 31, a fixed iron core 32, and a yoke 33. Further, the electromagnetic drive device 5 includes a coil, a spool, and a coil spring (not illustrated). Since the electromagnetic drive device 5 has the same configuration as the conventional one, detailed description thereof will be omitted.
(32) The magnet portion 6 generates a magnetic field in the housing to extend an arc generated between the first fixed contact 14a and the first movable contact 16a, and between the second fixed contact 15a and the second movable contact 16b. Specifically, as illustrated in
(33) The first magnet 6a and the second magnet 6b extend in the front-back direction and the up-down direction. The first magnet 6a and the second magnet 6b are fixed to an outer periphery of the housing portion 11 in the present embodiment. The first magnet 6a and the second magnet 6b are disposed around the housing portion 11 so that different poles face each other in the longitudinal direction of the movable contact piece 16. The N pole of the first magnet 6a is disposed facing the housing portion 11. The S pole of the second magnet 6b is disposed facing the housing portion 11. The first magnet 6a and the second magnet 6b disposed in this manner cause a magnetic flux to flow in the housing portion 11 in a direction substantially parallel to the lateral direction of the movable contact piece 16.
(34) Next, the operation of the electromagnetic relay 100 will be described. The operation of the electromagnetic relay 100 is the same as that of the conventional one, it will be briefly described.
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(36) Here, as illustrated in
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(38) The first fixed terminal 14 includes a first surface 20a, a second surface 20b, a third surface 20c, and a fourth surface 20d. The first surface 20a is a surface of the first fixed terminal 14 on the Z2 side in the separation direction. The second surface 20b is a surface opposite to the first surface 20a, and is a surface on the contact direction Z1 side of the first fixed terminal 14. The first surface 20a and the second surface 20b extend in the front-back direction and the left-right direction. In the present embodiment, the first surface 20a and the second surface 20b have a flat shape. The third surface 20c is a back side surface of the first fixed terminal 14. The fourth surface 20d is a surface opposite to the third surface 20c, and is the front side surface of the first fixed terminal 14. The third surface 20c and the fourth surface 20d extend in the up-down direction and the left-right direction.
(39) The first fixed terminal 14 further includes a first corner portion C1, a second corner portion C2, a third corner portion C3, and a fourth corner portion C4. The first corner portion C1 is located between the second surface 20b and the third surface 20c. The second corner portion C2 is located between the first surface 20a and the third surface 20c. The third corner portion C3 is located between the first surface 20a and the fourth surface 20d. The fourth corner portion C4 is located between the second surface 20b and the fourth surface 20d.
(40) The first corner portion C1 is an example of a corner portion on the contact direction Z1 side of the first fixed terminal 14 located in the arc extension direction. The second corner portion C2 is an example of a corner portion on the separation direction Z2 side of the first fixed terminal 14 located in the arc extension direction. The arc extension direction means the same direction as the Lorentz force F1 acting on the arc.
(41) The first to fourth corner portions C1 to C4 have a chamfered shape. In the present embodiment, each of the first to fourth corner portions C1 to C4 is R-chamfered, and the first surface 20a and the second surface 20b are smoothly connected to the third surface 20c and the fourth surface 20d.
(42) The movable contact piece 16 includes a first surface 30a, a second surface 30b, a third surface 30c, and a fourth surface 30d. The first surface 30a is a surface of the movable contact piece 16 on the contact direction Z1 side, and faces the first surface 20a of the first fixed terminal 14. The second surface 3b is a surface opposite to the first surface 30a, and is a surface of the movable contact piece 16 on the separation direction Z2 side. The first surface 30a and the second surface 30b extend in the front-back direction and the left-right direction. In the present embodiment, the first surface 30a and the second surface 30b have a flat shape. The third surface 30c is a back surface of the movable contact piece 16. The fourth surface 20d is a surface opposite to the third surface 30c, and is a front side surface of the movable contact piece 16. The third surface 30c and the fourth surface 30d extend in the up-down direction and the left-right direction.
(43) The movable contact piece 16 further includes a fifth corner portion C5, a sixth corner portion C6, a seventh corner portion C7, and an eighth corner portion C8. The fifth corner portion C1 is located between the second surface 30b and the third surface 30c. The sixth corner portion C5 is located between the first surface 30a and the third surface 30c. The seventh corner portion C7 is located between the first surface 30a and the fourth surface 30d. The eighth corner portion C8 is located between the second surface 30b and the fourth surface 30d. The fifth corner portion C5 is an example of a corner portion on the separation direction Z2 side of the movable contact piece 16 located in the arc extension direction. The sixth corner portion C6 is an example of a corner portion on the contact direction Z1 side of the movable contact piece 16 located in the arc extension direction.
(44) The fifth to eighth corner portions C5 to C8 have a chamfered shape. In the present embodiment, each of the fifth to eighth corner portions C5 to C8 is R-chamfered, and the first surface 30a and the second surface 30b are smoothly connected to the third surface 30c and the fourth surface 30d.
(45) The distance from the first fixed contact 14a to the second corner portion C2 is about the same as the distance from the first movable contact 16a to the sixth corner portion C6. The distance from the first fixed contact 14a to the third corner portion C3 is about the same as the distance from the first movable contact 16a to the seventh corner portion C7.
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(47) As illustrated in
(48) Here, since the first corner portion C1 and the fifth corner portion C5 have a chamfered shape, when the arc is extended by the Lorentz force F1, the ends A1 and A2 of the arc move smoothly from the first surfaces 20a and 30a to the second surfaces 20b and 30b. That is, it is possible to prevent the ends A1 and A2 of the arc from staying at the first corner C1 and the fifth corner C5 and hindering the extension of the arc. As a result, the arc can be extinguished quickly. Further, in the present embodiment, since the second corner portion C2 and the sixth corner portion C6 have a chamfered shape, the ends A1 and A2 of the arc move more smoothly from the first surfaces 20a and 30a to the second surfaces 20b and 30b, and the arc can be extinguished quickly.
(49) The second fixed terminal 15 has a symmetrical shape with the first fixed terminal 14 across the drive shaft 4, and the movable contact piece 16 has a symmetrical shape with the drive shaft 4 across the drive shaft 4. Therefore, even in the arc generated between the second fixed contact 15a and the second movable contact 16b, the same effect as described above can be obtained when the arc is extended by the Lorentz force F2.
(50) Although an embodiment of the electromagnetic relay according to one aspect of the present invention has been described so far, the present invention is not limited to the above embodiment and various modifications can be made without departing from the gist of the invention. For example, the shape or arrangement of the housing 2, the contact device 3, the drive shaft 4, the electromagnetic drive device 5, or the housing portion 11 may be changed.
(51) For example, the first fixed terminal 14 and the second fixed terminal 15 may be bent in a substantially L shape in the housing 2. Further, the first fixed terminal 14 and the second fixed terminal 15 may be disposed below the movable contact piece 16, the electromagnetic drive device 5 may operate to pull the movable contact piece 16 toward the first fixed terminal 14 and the second fixed terminal 15.
(52) In the above embodiment, the magnet portion 6 generates the magnetic field in which the Lorentz forces F1 and F2 act in the direction parallel to the lateral direction of the movable contact piece 16, but the magnet portion 6 generates the magnetic field in which the Lorentz forces F1 and F2 act in the direction parallel to the longitudinal direction of the magnet. In this case, the corners located at both ends of the movable contact piece 16 in the longitudinal direction may have a chamfered shape.
(53) The chamfered shapes of the first to eighth corner portions C1 to C8 may be formed only at the corner portions located in the arc extension direction. Further, as illustrated in
(54) As illustrated in
(55) As illustrated in
(56) As illustrated in
(57) As illustrated in
(58) As illustrated in
(59) As illustrated in
REFERENCE NUMERALS
(60) 6 Magnet portion 6a First magnet C1 First corner C2 Second corner C5 Fifth corner C6 Sixth corner 14 First fixed terminal 14a First fixed contact (example of fixed contact) 15 Second fixed terminal 15a Second fixed contact (example of fixed contact) 16 Movable contact piece 16a First movable contact (example of movable contact) 16b Second movable contact (example of movable contact) 28 Stop portion 100 Electromagnetic relay