Systems, Methods and Devices for Water and Energy Savings During Ice Resurfacing
20170073914 ยท 2017-03-16
Inventors
- Ronald ALBERT (Ottawa, CA)
- Doug GRAHAM (Russell, CA)
- Darin DOWICH (Ottawa, CA)
- Marc BURNET (Kenmore, CA)
Cpc classification
Y10T29/49352
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E01H4/023
FIXED CONSTRUCTIONS
C02F1/001
CHEMISTRY; METALLURGY
International classification
E01H4/02
FIXED CONSTRUCTIONS
Abstract
Systems, methods and devices for converting existing ice resurfacers to reuse collected ice and snow for further ice resurfacing. The systems, methods and devices allows for efficient, clean and environmental friendly ice resurfacing. The conversion includes the modification and/or replacement of the snow dump tank, main water tank and the installing of heating and power systems. This invention is designed for present machines and for incorporation into future manufacturing of ice resurfacers. While reducing the requirement for large amounts of fresh water, the surface water being pre-heated by two commercial hot water tanks, it also reduces the amount of labour and costs associated with ice resurfacing.
Claims
1. A system for recycling water derived from ice from an ice rink, the system comprising: a snow tank for receiving ice shavings removed from said ice rink by an ice resurfacing machine; a snow tank heating subsystem for heating said ice shavings to thereby melt said ice shavings and produce water; a main water tank for receiving and storing the water produced from the melted ice shavings; a water tank heating subsystem for heating the stored water in said main water tank to produce heated water; a conduit system for routing heated water from said main water tank for use in resurfacing said ice rink; a filtration subsystem for filtering the water resulting from the melted ice shavings to produce filtered water; wherein the melted water is directed through the filtration subsystem prior to being stored in the main water tank; and a water purification subsystem; wherein said system is located on said ice resurfacing machine.
2. The system according to claim 1 wherein said water purification subsystem comprises a subsystem for exposing said filtered water to one of ultraviolet light, purification tablets, chemicals, and combinations thereof.
3. The system according to claim 1, wherein said filtration subsystem comprises at least one filter placed between said snow tank and said main water tank.
4. The system according to claim 1, wherein said snow tank is downwardly angled to cause said ice shavings and said water to flow towards said main water tank.
5. The system according to claim 1, wherein said snow tank heating subsystem heats and circulates a heated flowable substance in at least one pipe or tube located at a bottom of said snow tank.
6. The system according to claim 5 further comprising a removable grill sitting atop said at least one pipe or tube.
7. The system according to claim 5, wherein the heated flowable substance comprises an oil.
8. The system according to claim 5, wherein said snow tank heating subsystem further comprises at least one blower for blowing heated air on to said ice shavings.
9. The system according to claim 1, wherein said water tank heating subsystem heats and circulates a heated flowable substance in at least one pipe or tube adjacent said main water tank.
10. The system according to claim 11, wherein the heated flowable substance comprises an oil.
11. The system according to claim 1 wherein said snow tank heating subsystem comprises at least one active heating element located adjacent said snow tank.
12. The system according to claim 11, wherein said water heating subsystem is a tankless water heater.
13. The system according to claim 1, wherein said water tank heating subsystem comprises at least one active heating element located adjacent said water tank.
14. The system according to claim 13, wherein said water heating subsystem is a tankless water heater.
15. The system according to claim 1, wherein said system comprises a power supply subsystem for powering one or more of said heating subsystems, said power supply subsystem being different and separate from a power supply for powering said ice resurfacer.
16. The system according to claim 15, wherein said power supply subsystem is also for powering both said snow tank heating subsystem and said water tank heating subsystem.
17. A method for modifying an existing ice resurfacing machine, the method comprising: replacing or modifying an existing snow tank to be in flow communication with a main water tank; installing a snow tank heating subsystem for heating ice shavings in said snow tank; and installing a water tank heating subsystem, said water tank heating subsystem adapted for heating filtered water in said main water tank.
18. The method according to claim 17 further comprising the step of: installing a filtering subsystem, said filtering subsystem adapted for filtering water produced when said ice shavings are heated by said heating subsystem to produce filtered water and for diverting filtered water to a main water tank.
19. The method according to claim 18 wherein said filtration subsystem comprises at least one filter placed between said snow tank and said main water tank.
20. The method according to claim 17 further including the step of: installing a water purification subsystem for purifying the filtered water.
21. The method according to claim 20 wherein said water purification subsystem comprises a subsystem for exposing said filtered water to one of ultraviolet light, purification tablets, chemicals, and combinations thereof.
22. The method according to claim 17 further including the step of: installing an auxiliary power subsystem for providing power to one or more of said heating subsystem.
23. The method according to claim 22 wherein said auxiliary power subsystem provides power to both said snow tank heating subsystem and said water tank heating subsystem.
24. The method according to claim 17, wherein said snow tank heating subsystem heats and circulates a heated flowable substance in at least one pipe or tube located at a bottom of said snow tank.
25. The method according to claim 24, further including the step of installing a removable grill sitting atop said at least one pipe or tube.
26. The method according to claim 24, wherein the heated flowable substance comprises an oil.
27. The method according to claim 24, wherein said snow tank heating subsystem further comprises at least one blower for blowing heated air on to said ice shavings.
28. The method according to claim 24, wherein said snow tank heating subsystem comprises at least one active heating element located adjacent said snow tank.
29. The method according to claim 28, wherein said water heating subsystem is a tankless water heater.
30. The method according to claim 24, wherein said water tank heating subsystem comprises at least one active heating element located adjacent said water tank.
31. The method according to claim 30, wherein said water heating subsystem is a tankless water heater.
32. A method for recycling water derived from ice shavings from an ice rink, the method comprising: a) scraping ice shavings from a surface of an ice rink; b) placing said ice shavings in a snow tank; c) applying heat to said ice shavings to thereby melt said ice shavings and produce water; d) directing the water to a main water tank; e) heating said water to a predetermined temperature to produce heated water; and f) using-said heated water to resurface said surface of said ice rink.
33. The method according to claim 32 wherein the water produced in step (c) is directed to a filtering subsystem and filtering the water in the filtering subsystem to produce filter water; said filtered water is then utilized in steps (d) to (f) of the method according to claim 32.
34. The method according to claim 33 including the step of purifying the filtered water.
35. The method according to claim 34 wherein the filter water is purified by exposing said filtered water to one of ultraviolet light, purification tablets, chemicals, and combinations thereof.
36. A kit of parts for converting an existing ice resurfacing machine, the kit comprising: a snow tank heating subsystem for heating an existing snow dump tank on said ice resurfacing machine, said heating subsystem being for melting ice and snow stored in said snow tank, said ice and snow being collected from an ice rink being resurfaced; a main water tank heating subsystem for heating a main water tank, said main water tank storing water directed from the snow tank; a power system for providing power to said snow tank heating subsystem and said main water tank heating subsystem; wherein a converted ice resurfacing machine resulting from installing said kit of parts on said ice resurfacing machine may use water recycled from said collected ice and snow to resurface said ice rink.
37. The kit of parts according to claim 36 further including a filtration subsystem for filtering water resulting from melted ice and snow.
38. The kit of parts according to claim 36 further including a water purification subsystem.
39. The kit of parts according to claim 38, wherein said water purification subsystem comprises a subsystem for exposing said filtered water to one of ultraviolet light, purification tablets, chemicals, and combinations thereof.
40. The kit of parts according to claim 37 wherein said filtration subsystem comprises at least one filter placed between said snow dump tank and said main water tank.
41. The kit of parts according to claim 36, wherein said snow tank heating subsystem heats and circulates a heated flowable substance in at least one pipe or tube located at a bottom of said snow dump tank.
42. The kit of parts according to claim 41 wherein said heated flowable substance comprises oil.
43. The kit of parts according to claim 41 further comprising a removable grill sitting atop said at least one pipe or tube.
44. The kit of parts according to claim 36, wherein said snow tank heating subsystem further comprises at least a one blower for blowing heated air on to said ice shavings.
45. The kit of parts according to claim 36, wherein said water tank heating subsystem heats and circulates a heated flowable substance in at least one pipe or tube adjacent said main water tank.
46. The kit of parts according to claim 44 wherein said snow tank heating subsystem comprises at least one active heating element located adjacent said snow dump tank.
47. The kit according to claim 36, wherein said water tank heating subsystem comprises at least one active heating element located adjacent said water tank.
48. The kit according to claim 47, wherein said water heating subsystem is a tankless water heater.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] The embodiments of the present invention will now be described by reference to the following figures, in which identical reference numerals indifferent figures indicate identical elements and in which:
[0042]
[0043]
[0044]
[0045]
[0046]
[0047] The Figures are not to scale and some features may be exaggerated or minimized to show details of particular elements while related elements may have been eliminated to prevent obscuring novel aspects. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention.
DETAILED DESCRIPTION OF THE INVENTION
[0048] The terms coupled and connected, along with their derivatives, may be used herein. It should be understood that these terms are not intended as synonyms for each other. Rather, in particular embodiments, connected may be used to indicate that two or more elements are in direct physical or electrical contact with each other. Coupled may be used to indicated that two or more elements are in either direct or indirect (with other intervening elements between them) physical or electrical contact with each other, or that the two or more elements co-operate or interact with each other (e.g. as in a cause and effect relationship).
[0049] An overview of a retrofitted ice resurfacing machine system for reusing collected snow and ice shavings for further ice resurfacing is shown in
[0050] An explanation of the ice resurfacing machine 100 illustrated in
[0051] In the illustrated embodiment of the present invention the snow dump tank 110 in the ice resurfacing machine 100 has been modified from that of a conventional ice resurfacing machine. The snow dump tank 110 is angled downwardly towards the back of the tank and incorporates a snow tank heating subsystem for melting the ice and snow shavings. The snow dump tank is replaced and/or modified to include holes for the hopper and couplers. Preferably, the snow tank heating subsystem is able to provide enough heat to melt the collected ice and snow shavings 210 into water. In the embodiment shown in
[0052] Regarding the snow tank heating subsystem, the various components may be designed for ease of use. For portability and to facilitate easy cleaning and maintenance of the snow dump tank 110, the heated metal grate 230 may ride on rollers or casters 250 spaced on each side of the heated metal grate 230 to allow it to be easily removed from the snow dump tank 110. This arrangement is illustrated in
[0053] Regarding construction, the removable heated metal grate 230 may be made by stitching or welding stainless steel grate pieces together and cutting off the extra pieces depending on the dimensions of the snow dump tank 110. A person skilled in the art would be well aware that the grate 230 could be constructed from other materials that is heat resistant.
[0054] As noted above, in the illustrated embodiment the snow tank heating subsystem includes a removable heated metal filter screen 220. This may be fastened to the stainless steel circulation heater pipes 240 with metal clips, ties or pins. A plan view of the metal filter screen is provided in
[0055] Regarding the snow tank heating subsystem shown in
[0056] Referring to
[0057] The Therminol 75 synthetic heat transfer fluid used in one implementation is composed of Terphenyl/quaterphenyl. This fluid is a high temperature liquid phase heat transfer fluid having excellent thermal stability. In one implementation, the Therminol 75 oil is used in the 5 kilowatt Wattco circulation heaters. Furthermore, a person of ordinary skill in the art would be well aware that other suitable heat transfer fluids may be used, for example, Dowtherm A or G/Therminol 59, 60, LT and VP1. Furthermore, in the event oil is not preferred as the fluid for use in the heating system, an ethylene glycol and water mix may be used.
[0058] It should be noted that the snow tank heating subsystem may include components and parts which have not been mentioned. It is to be understood that a skilled artisan will know of other commonly known alternatives and devices which may be incorporated into the present invention.
[0059] Once the shaved ice has been melted by the snow tank heating subsystem, the resulting water flows towards the filtering assembly 130. The water from the melted shaved ice and snow flows into the filtering assembly 130 where the water is filtered and then funnelled to the main water tank 140.
[0060] Referring to
[0061] Referring to
[0062] As the melted ice and snow flows as water to the filtering assembly 130, the melted water is cleaned when it flows through the filter 270. The filtered water is then gravity fed into the main water tank 140. The downwardly pointed funnel shape of the filtering assembly assists in the melting of the shaved ice and snow as the large opening of the filter assembly will allow heated air from the heated main water tank 140 to rise into the snow dump tank 110.
[0063] Regarding the main water tank 140, this may be made of stainless steel. The main water tank 140 of the present invention is equipped to heat the collected melted snow and ice and to keep the filtered water at a specific temperature range. The present invention works with existing, modified and/or re-designed main water tanks. These main water tanks are, invariably, equipped with a water top-up pipe {not shown) should there be a need to use additional water or to top-up any evaporated water as needed.
[0064] The main water tank 140 is preferably insulated in order to minimize heat loss so that the water, once heated, stays heated longer in the main water tank 140. In the illustrated embodiment, the main water tank 140 has insulation 300. For example, the main water tank 140 can be insulated by first applying a gasoline sealant, such as Red Kote, and then using a suitable insulator. Preferably, the insulator is a spray foam insulation with an insulation rating between R-12 and R-20. The main water tank is covered with a tank cover 305 made of stainless steel sheet with a cut-out to accommodate the filtering assembly 130 and may be secured to the main water tank 140 with the use of stainless steel self-tapping screws.
[0065] The main water tank 140 is equipped with a main water tank heating subsystem 150 to heat the water collected in the main water tank. As can be seen in
[0066] In one implementation, the pipes 310 are connected to a 5 kilowatt main water tank circulation heater 320. The circulation heater can be adjusted to heat the filtered water to any suitable temperature which may be dictated by industry standards. The circulation heater heats the Thermal 75 oil to 400t and the heated oil is pumped (using pump 330) through the stainless steel circulation heater pipes 310. The heated oil heats the filtered water in the main water tank 140 to the industry standard temperature of 140 C. {though a person skilled in the art would be well aware that the water in the main water tank can be heated to any desired temperature).
[0067] To further clean the filtered water, a water purification subsystem may be used. One such subsystem may use one or more submersible ultraviolet filters. These filters, each of which exposes the filtered water to ultra-violet light to purify the water, may be placed in the main water tank 140. A person skilled in the art would understand that other suitable purification subsystems could be used in addition to or as an alternative to ultraviolet light, including purification tablets, chemicals and combinations thereof.
[0068] Returning to
[0069] Shut off valves may be used to isolate the water for maintenance use.
[0070] A separate power system 160 may be required to power the snow tank heating subsystem and the main water tank heating subsystem 150. The power systems of current ice resurfacing machines use batteries which will not be able to power the heating subsystems. The power system 160 would power the circulation heaters 320, 245 as well as the pumps 265, 330.
[0071] Referring to
[0072] Each of the circulation heaters 320, 245 is connected in series to a deep cycle battery 360 and by way of one of the 6000 watt inverters 370.
[0073] Each of the pumps 330, 265 is connected in series to one of the deep cycle batteries 360 by way of one of the 2500 watt inverters 380.
[0074] When the water temperature in the main water tank 140 falls below a specified temperature, a temperature sensor will activate the two 12 volt deep cycle batteries 360 to power up the 6000 watt main water tank circulation heater 320. The main water tank circulation heater 320 would then heat up the thermal oil. This, in turn, would heat the water in the main water tank 140 to the required industry standard temperature.
[0075] In one implementation, the system includes a means for maintaining the temperature of the heated. water in the main water tank 140. When the ice resurfacing machine 100 is parked and shut down, power system 160 can be plugged into an external 220V power source from the arena. A transfer switch 400 and plug 410 can be used as a back up when the ice resurfacing machine 100 is parked and shut down overnight.
[0076] If the power output from deep cycle batteries 360 drops below a nominal operating condition, and if the alternator of the ice resurfacer is unavailable because the ice resurfacing machine is not turned on, the transfer switch 400 would engage the external power source byway of the plug 410 to charge the batteries 360 while the water is being heated up.
[0077] The inverters 370, 380, batteries 360, transfer switch 400, control panel 340, heaters 320, 245, and pumps 330, 265 are all connected to a fuse box not shown). As would be clear to a person skilled in the art, the power system is interconnected with wires not shown) in order for the electronic devices to communicate with each other.
[0078] As an alternative, an inverter could be used. For this alternative, two batteries would be connected in series to the inverter which would connect to a heater and pump set. As an example two batteries and a larger inverter would connect to heater 320 and pump 330. Similarly, two batteries and an inverter would connect to heater 245 and pump 265.
[0079] A float and alarm system may also be used with the main water tank 140 to ensure that the water level in the main water tank does not drop below a certain level.
[0080] Alternatives and variants to the system described above are, of course, possible. In one variant, a blower or heater may be used either as a substitute or in conjunction with the snow tank heating subsystem. Another variant may use a tankless water heater system in place of installing a main water tank heating system for the main water tank 140. A further variant may use an extra water tank in the event evaporation or water loss causes the main water tank 140 to have insufficient water to resurface the ice rink.
[0081] The system described above can be operated according to one aspect of the invention. As the ice resurfacing machine 100 moves in forward direction along the ice surface, the blade 180 shaves a thin slice off the ice surface. This thin slice is then collected by a series of coupled horizontal augers 190 and vertical augers 200. The ice and snow shavings 210 are then deposited at the snow dump tank receptacle 110. Inside the snow dump tank 110, the collected ice and snow shavings are melted by the snow tank heating subsystem. The water resulting from the melted ice and snow shavings then flows through the filtering subsystem 130 where the water is filtered. After filtering, the filtered water flows into the main water tank 140. Inside the main water tank 140, the water is heated to an industry standard by the main water tank heating subsystem 150. The heated water from within the main water tank 140 is directed to the conditioner 170 through the existing water distribution system. The heated and purified water is then poured on to the ice surface and spread evenly across the conditioner width by a towel 20 to leave a smooth clean ice surface.
[0082] One aspect of the invention provides a kit of parts for retrofitting an existing ice resurfacing machine so that snow and ice shavings from an ice rink can be recycled for further ice resurfacing. The kit of parts may include the heating subsystems 120/150, the insulation for the snow dump tank 110, the filter subsystem 130, and the power system 160.
[0083] It should be noted that another aspect of the invention involves the maintenance and servicing of retrofitted ice resurfacing machines. Once an ice resurfacing machine has been retrofitted to recycle ice shavings, on-going maintenance and service may be provided to the operator of the retrofitted ice resurfacing machine. The maintenance and service may include providing a qualified maintenance worker to inspect the various components which were installed on the ice resurfacing machine. Specifically, the maintenance worker would check and clean the heated metal grate 230 in the snow dump tank 110, and replace the filter 270 in the filtering subsystem 130. The maintenance and service would also include draining and replacing the heating oil used in the heating pipes 310, 240. Finally, the maintenance and service would include the replacement of any component which may be defective or which may not be working properly. The entity providing the maintenance and upkeep service to the ice resurfacing machine may do so under a suitable contract. The sale of a retrofit kit, installation of the retrofit kit to the ice resurfacing machine, and the service and maintenance of the retrofitted machine may all be provided under a single contract and price point.
[0084] As an extra service to the operators of the converted ice resurfacing machines, the water derived from the ice and snow scraped from the ice rink can also be disposed of in a safe manner. The water from the melted ice may be tainted with contaminants such as those from the paint used to color the ice surface, the logos on the surface, as well as the lines on the ice. While the ice scraped from the ice surface can be recycled, disposing of the waste water is not as simple as dumping the ice and the contaminated water outside the arena. The safe and proper disposal of this material can be provided as a further service to the operators of the converted ice resurfacing machines. The safe disposal may, of course, take different forms as the disposal should conform to the standards and rules in the area where the ice resurfacing machines are being used.
[0085] In one embodiment, the disposal of the contaminated water may involve pumping the contaminated water resulting from the scraped ice from the ice resurfacing machine's main water tank into a qualified disposal tank. Any remaining contaminated water is then cleaned from the main water tank. The contaminated water is then disposed of in accordance with existing relevant government regulations. This final step may involve transporting the contaminated water to an environmental hazard waste depot and disposing of the contaminated water at the facility.
[0086] A person understanding this invention may now conceive of alternative structures and embodiments or variations of the above all of which are intended to fall within the scope of the invention as defined in the claims that follow.