EXTENSION DEVICE FOR SPRAYING DEVICES AND SPRAYING DEVICE

Abstract

An extension device for spraying devices has an extension unit, which has, at a first end, a spraying head having at least one material outlet nozzle and, at a second end, means for connecting a spraying device. The extension device is characterized in that the extension unit has a metering and shut-off valve, which has a valve seat element having a valve opening and which has a valve body, that the valve body is arranged between the spraying head and the valve seat element, and that the valve body is fastened to a tension-transmitting element, which extends through the valve opening. The invention further relates to a spraying device for spraying material onto surfaces, with the spraying device having such an extension device.

Claims

1. An extension device for spraying devices with an extension unit, comprising at a first end a spray head with at least one material outlet nozzle and having a second end configured to connect a spraying device, wherein the extension unit exhibits a metering and shut-off valve comprising a valve seat member with a valve opening and a valve body, that the valve body is positioned between the spray head and the valve seat member and that the valve body is fastened to a tension-transmitting member extending through the valve opening and that the tension-transmitting member consists of flexible material.

2. The extension device according to claim 1, wherein the metering and shut-off valve is positioned in or at the first end of extension unit.

3. The extension device according to claim 1, wherein the tension-transmitting member can be connected with an actuator, which is positioned in a spraying device.

4. The extension device according to claim 1, the wherein tension-transmitting member consists of a rope, cable, wire or a chain.

5. The extension device according to claim 1, wherein the extension unit is at least partially curved.

6. The extension device according to claim 1, wherein the valve seat member is an annular disc and the valve body is a valve plate.

7. The extension device according to claim 1, wherein the valve seat member and the valve body each exhibit a cone-like or frustoconical shape.

8. The extension device according to claim 7, wherein the valve seat member exhibits a first conical surface and the valve body a second conical surface, and wherein the valve body in its closed position comes into contact with the second conical surface at the first conical surface.

9. The extension device according to claim 1, wherein the valve body exhibits at least one hole and/or at least one groove.

10. The extension device according to claim 1, wherein a material guide element is positioned in front of the valve opening in the flow direction of the spray material.

11. The extension device according to claim 1, wherein at least one compressed air line is provided.

12. The extension device according to claim 1, wherein the extension unit exhibits an inner wall and an outer wall.

13. The extension device according to claim 12, wherein the inner wall and the outer wall are positioned at least partially spaced apart to form the compressed air line.

14. The extension device according to claim 12, wherein the outer wall is a hose.

15. The extension device according to claim 11, wherein the spray head exhibits at least one air nozzle, which is connected to the compressed air line.

16. (canceled)

17. (canceled)

18. (canceled)

19. The extension device according to claim 2, wherein the tension-transmitting member can be connected with an actuator, which is positioned in a spraying device, and wherein tension-transmitting member consists of a rope, cable, wire or a chain.

20. The extension device according to claim 19, wherein a material guide element is positioned in front of the valve opening in the flow direction of the spray material.

21. A spraying device to spray material onto surfaces with an extension device, with the extension device comprising an extension unit and having at a first end a spray head with at least one material outlet nozzle and having a second end configured to connecting a spraying device, wherein the extension unit exhibits a metering and shut-off valve comprising a valve seat member with a valve opening and a valve body, that the valve body is positioned between the spray head and the valve seat member and that the valve body is fastened to a tension-transmitting member extending through the valve opening and that the tension-transmitting member consists of flexible material.

22. The spraying device of claim 21, wherein the tension-transmitting member is connected with an actuator of the spraying device.

23. The spraying device of claim 21, wherein the actuator exhibits a movable piston and a spring element.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0068] FIGS. 1a, b Sectional illustrations of the extension unit with a spraying device according to a first embodiment with a metering and shut-off valve in open and closed positions,

[0069] FIG. 2 an extension unit with a spraying device according to a second embodiment,

[0070] FIG. 3a-c enlarged sectional illustrations of the first end of an extension unit with metering and shut-off valves according to three additional embodiments,

[0071] FIG. 4 a sectional illustration of an extension unit with a spraying device and a metering and shut-off valve according to FIG. 1a, b and a spray head according to another embodiment,

[0072] FIG. 5 a sectional illustration of an extension device with a spraying device according to another embodiment and

[0073] FIG. 6 a detailed illustration of the first end of the extension unit according to FIG. 5.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0074] FIG. 1a is an extension device 10 shown in longitudinal section, connected at its second end 16 to spraying device 1 by means of fastening devices 18, which may, for example, exhibit a screw thread. Spraying device 1 is depicted schematically in FIG. 1.

[0075] At its first end 14, extension unit 12 shows a spray head 40, which exhibits a material discharge nozzle 42. The embodiment shown here shows spray head 40 shaped cone-like and exhibiting a conical inner surface 45. Spray head 40 may be attached to extension unit 12 in a releasable manner, e.g. by means of a screw thread, or may be fastened in a non-releasable manner, e.g. by soldering.

[0076] A metering and shut-off valve 20, which exhibits a valve seat member 22 with valve opening 24, is positioned at first end 14 inside extension unit 12. Between spray head 40 and thus between material discharge nozzle 42 and the valve seat member 22, is an intermediate space 44, inside which is valve body 26, at which tension-transmitting member 28 is attached. Tension-transmitting member 28 consists of flexible material and can, for example, be a rope and extends from valve body 26 through valve opening 24. The diameter of valve opening 24 is greater than the diameter of tension-transmitting member 28. Furthermore, the diameter of valve opening 24 is smaller than the largest diameter of valve body 26.

[0077] Tension-transmitting member 28 extends to the second end 16 of extension unit 12 and reaches into spraying device 1, where tension-transmitting member 28 is connected to actuator 2 of spraying device 1.

[0078] This actuator 2 is depicted schematically and exhibits a movable plunger 3, which interacts with spring device 4. Tension-transmitting member 28 is fastened to plunger 3.

[0079] FIG. 1a illustrates how valve body 26 is pushed against valve seat member 22 by means of spring device 4 interacting with tension-transmitting member 28 and held there. Consequently, valve opening 24 is closed by valve body 26. In this position, spray material cannot pass from extension unit 12 to spray head 40 through valve opening 24.

[0080] In order to open valve opening 24, plunger 3 is preferably moved back by means of compressed air against the force of spring device 4, whereby tension-transmitting member 28 is relieved. The pressure of the material pressed into extension unit 12 is sufficient to move valve body 26 into the open position (see FIG. 1b).

[0081] The material to be sprayed is introduced into extension unit 12 by spraying device 1 and flows in arrow direction through extension unit 12 to valve opening 24. The material pressed through valve opening 24 moves valve body 26 from valve seat member 22 in the direction of spray head 40, when tension-transmitting member 28 is relieving tension.

[0082] The material to be sprayed subsequently passes into intermediate space 44 and can be discharged by material discharge nozzle 42.

[0083] Valve seat member 22 is shaped like a cone and exhibits a first conical surface 23 on its inside. Valve body 26 exhibits a second conical surface 27, which is adapted to the first conical surface 23. The diameter of valve body 26 is smaller than the inside diameter of extension unit 12 shaped like a circular tube, so that sufficient space is available between valve body 26 and the tube's wall for spray material to pass.

[0084] By activating actuator 2, the tension-transmitting member can be retracted such that valve body 26 abuts first conical surface 23 of valve seat member 22 with its second conical surface 27 and thus closes valve opening 24. Depending on how far valve body 26 is pulled in the direction of valve opening 24 by means of actuator 2, material flow can be controlled by valve opening 24.

[0085] FIG. 2 depicts another embodiment, which illustrates a curved extension unit 12. The curvature, i.e. the deviation from the longitudinal axis L.sub.S of spraying device 1, amounts to 90 in this embodiment. Since tension-transmitting member 28 is a flexible element, tension-transmitting member 28 adapts to extension unit 12's 90 curvature shown here. The way metering and shut-off valve 20 functions, is the same as in the embodiment of FIGS. 1a and b. Extension unit 12 may also exhibit several arbitrary curvatures. The length of the extension unit 12 may be several meters. Lengths up to 10 m are possible.

[0086] In addition, material guide element 30 is positioned at valve seat member 22, which is shaped cone-like in the embodiment shown here and has a conical inner surface 31.

[0087] Material guide element 30 tapers in the direction of valve opening 24, so that the incoming material is directed to valve opening 24. As a result, dead spaces in the area of valve seat member 22 are avoided, in which the material to be sprayed could dam up and deposit.

[0088] In FIG. 3a, another embodiment of the metering and shut-off valve 20 is illustrated. Valve seat member 22 is comprised of an annular disc and valve body 26 of a valve plate. In order to improve the material flow in the open position of metering and shut-off valve 20, the valve plate additionally exhibits holes 32.

[0089] FIG. 3b depicts another embodiment of the metering and shut-off valve 20, wherein the outer diameter of valve body 26 essentially corresponds to the inner diameter of extension unit 12, so that valve body 26 is guided by extension unit 12. In order to enable material flow in the direction of material discharge nozzle 42, valve body 26 has at its outer peripheral surface grooves 34, which extend parallel to longitudinal axis L of spray head 40.

[0090] Holes 32 and grooves 34 may also be combined in valve body 26.

[0091] FIG. 3c illustrates another embodiment, wherein metering and shut-off valve 30 is positioned at the first end 14 of extension unit 12. Spray head 40 is located at metering and shut-off valve 20.

[0092] Valve seat member 20 is connected in a detachable manner with extension unit 12, and spray head 40 is connected in a detachable manner with valve seat member 22. The combination of valve seat member 22 and extension unit 12 is, for example, accomplished by means of screw connection 21, whereas the connection between valve seat member 22 and spray head 40 is accomplished by means of a plug-in connection 41, or a clamping connection.

[0093] For this plug-in connection 41, a sleeve-like tube is positioned on spray head 40. Material guide element 30 exhibits a conical inner surface 31, whereby a cavity is formed, which tapers toward valve opening 24. Valve element 22 exhibits a first conical surface 23, which is adapted to the second conical surface 27 of valve body 26.

[0094] A sleeve-like section 29 attaches to the first conical surface 23, which extends in the direction of spray head 40.

[0095] Valve body 26 is shaped in a cylindrical manner and has a smaller diameter than the inner diameter of the sleeve-like section 29. At its end facing spray head 40, valve body 26 has a cone-like tip 27a with which valve body 26 extends into spray head 40 in its open position. Spray head 40 abuts the front surface 29a of sleeve-like section 29. A cone-like intermediate space 44 is formed between the conical inner surface 45 of spray head 40 and the cone-like tip 27a of valve body 26. Intermediate space 44 remains, even if valve body 26 is located at its maximum distance to conical surface 23.

[0096] FIG. 4 illustrates another embodiment, in which extension unit 12 is designed with double walls. Extension unit 12 exhibits an inner wall 50 and an outer wall 52, whereby both walls are positioned spaced apart from each other such that between inner wall 50 and outer wall 52 a compressed air line 54 can be formed in the shape of an annular channel, as can be seen in the enlarged detail illustration of FIG. 6. Respective connections (not depicted) are provided in spraying device 1 in order to be able to introduce compressed air into this channel.

[0097] Outer wall 52 is preferably formed by a hose pushed over inner wall 50, which may consist of a metal tube.

[0098] Spray head 40 exhibits horns 46 with air nozzles 48. Compressed air line 54 is connected to these air nozzles 48 by means of air duct 49, so that forming a beam of spray material with different beam geometries can be accomplished.

[0099] FIG. 5 illustrates another embodiment, in which extension unit 12 is also shaped with double walls and, in addition, exhibits two curvatures. The double-walled embodiment of extension unit 12 is shaped such that regardless of the curvatures, the inner wall 50 and outer wall 52 are always positioned spaced apart to each other, so that between the two walls compressed air line 54 can be formed in the shape of an annular and curved channel.

[0100] In this embodiment, spray head 40 also exhibits horns 46 with air nozzles 48. Compressed air line 54 is connected to these air nozzles 48, so that forming a beam of spray material with different beam geometries can be achieved.

[0101] FIG. 6 is a detailed illustration of the first end 14 of extension unit 12 shown in FIG. 5. Valve seat member 22 of the metering and shut-off valve 20, corresponding to the embodiment in FIG. 3c, is connected in a detachable manner to extension unit 12, and spray head 40 is connected in a detachable manner with valve seat member 22. Valve body 26 with tension-transmitting member 28 also corresponds to the embodiment of FIG. 3c. The connection of valve seat member 22 and extension unit 12 is again made by means of screw connection 21, whereas the connection between valve seat member 22 and spray head 40 is achieved by a simple plug-in and/or clamping connection 41.

[0102] With this embodiment as well, a sleeve-like section 47 is positioned on spray head 40 for the plug-in and/or clamping connection 41.

[0103] Spray head 40 exhibits two horns 46 with air nozzles 48, which are positioned in the direction of material flow behind the material discharge nozzle 42. Furthermore, extension unit 12 is designed with double walls, whereby the compressed air line 54 leads to spray head 40's air ducts 49, at whose ends are air nozzles 48. Air ducts 49a, which lead to material channel 42a, positioned ahead of material discharge nozzle 42, branch off from air ducts 49. Thus, forming a beam with different beam geometries can be achieved.

[0104] By means of clamping connection 43, outer wall 52 is connected in a detachable manner with spray head 40 and closes compressed air line 54 with an airtight seal. The sleeve-like section 47 is positioned between end section 53 of outer wall 52 and sleeve-like section 29 of valve element 22. The spray head exhibits a conical inner surface 45 similar to FIG. 3c.

REFERENCE LIST

[0105] 1 Spraying device [0106] 2 Actuator [0107] 3 Plunger [0108] 4 Spring device [0109] 10 Extension device [0110] 12 Extension unit [0111] 14 First end [0112] 16 Second end [0113] 18 Fastening devices [0114] 20 Metering and shut-off valve [0115] 21 Screw connection [0116] 22 Valve seat member [0117] 23 First conical surface [0118] 24 Valve opening [0119] 26 Valve body [0120] 27 Second conical surface [0121] 27a Tip [0122] 28 Tension-transmitting member [0123] 29 Sleeve-like section [0124] 29a Front surface [0125] 30 Material guide element [0126] 31 Inner surface [0127] 32 Hole [0128] 34 Groove [0129] 40 Spray head [0130] 41 Plug-in connection [0131] 42 Material discharge nozzle [0132] 42a Material channel [0133] 43 Clamping connection [0134] 44 Intermediate space [0135] 45 Inner surface [0136] 46 Horn [0137] 47 Sleeve-like section [0138] 48 Air nozzle [0139] 49 Air duct [0140] 49a Air duct [0141] 50 Inner wall [0142] 52 Outer wall [0143] 53 End section [0144] 54 Compressed air line [0145] L Longitudinal axis [0146] L.sub.s Longitudinal axis of the spraying device