PHOTOCATALYTIC HYDROGEN PRODUCTION FROM WATER OVER MIXED PHASE TITANIUM DIOXIDE NANOPARTICLES
20170072391 ยท 2017-03-16
Inventors
Cpc classification
B01J21/063
PERFORMING OPERATIONS; TRANSPORTING
B01J2235/30
PERFORMING OPERATIONS; TRANSPORTING
B01J35/33
PERFORMING OPERATIONS; TRANSPORTING
C01P2004/80
CHEMISTRY; METALLURGY
B01J35/30
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J2235/00
PERFORMING OPERATIONS; TRANSPORTING
B01J35/70
PERFORMING OPERATIONS; TRANSPORTING
B01J35/40
PERFORMING OPERATIONS; TRANSPORTING
B01J35/77
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
B01J21/06
PERFORMING OPERATIONS; TRANSPORTING
B01J37/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Photocatalysts and methods of using photocatalysts for synergistic production of hydrogen from water are disclosed. The photocatalysts include photoactive titanium dioxide particles having an anatase to rutile ratio of at least 1.5:1 and electrically conductive material deposited on the titanium dioxide particle.
Claims
1. A photocatalyst comprising: (a) mixed phase titanium dioxide nanoparticles having: a mean particle size of 95 nanometers (nm) or less, and having a ratio of anatase to rutile of at least 1.5:1 to 10:1, and a surface area of 15 m.sup.2/g to 30 m.sup.2/g; and (b) an electrically conductive material deposited on the surface of the titanium dioxide nanoparticles, wherein the electrically conductive material comprises a metal or a metal compound thereof, wherein the mixed phase titanium dioxide nanoparticles are the reaction product of single phase titanium dioxide anatase nanoparticles having a mean particle size of 95 nm or less and heat, and wherein particle size is determined by X-ray Diffraction and surface area is determined using BET analysis.
2. (canceled)
3. The photocatalyst of claim 1, wherein the anatase phase to rutile phase ratio ranges from 1.5:1 to 5:1.
4. The photocatalyst of claim 1, wherein the mean particle size ranges from 10 nm to 80 nm.
5. The photocatalyst of claim 1, wherein the Ti2p.sub.3/2 binding energy as determined by X-Ray PhotoElectron Spectroscopy (XPS) falls in between that of single phase TiO.sub.2 anatase particle and a single phase TiO.sub.2 rutile particle.
6. The photocatalyst of claim 1, wherein the electrically conductive material comprises a metal or a metal compound thereof.
7. The photocatalyst of claim 6, wherein the electrically conductive material comprises silver (Ag), rhodium (Rh), gold (Au), platinum (Pt), palladium (Pd) or any combination thereof.
8. (canceled)
9. The photocatalyst of claim 8, wherein the photocatalyst is Pt.
10. (canceled)
11. The photocatalyst of claim 1, wherein the single phase TiO.sub.2 anatase particles have been heated at a reaction temperature of 740 C. for one hour.
12. The photocatalyst of claim 1, wherein the photocatalyst has photocatalytic activity.
13. The photocatalyst of claim 1, wherein the photocatalyst is capable of catalyzing the production of H.sub.2 from water at an increased rate as compared to production of H.sub.2 from water under the same conditions and using a mixed phase titanium dioxide photocatalyst having a substantially same amount of anatase and rutile phases and a particle size of greater than 100 nm.
14. The photocatalyst of claim 13, wherein the photocatalyst is comprised in a composition that includes the water.
15. The photocatalyst of claim 14, wherein the composition further comprises a sacrificial agent.
16. The photocatalyst of claim 15, wherein the sacrificial agent comprises one or more alcohols, diols, polyols, dioic acids, and any combination thereof.
17. The photocatalyst of claim 15, wherein the sacrificial agent comprises methanol, ethanol, propanol, iso-propanol, n-butanol, iso-butanol, ethylene glycol, propylene glycol, glycerol, or oxalic acid, or any combination thereof.
18. (canceled)
19. (canceled)
20. A method of producing a photocatalyst as in claim 1, comprising: (a) heating single phase titanium dioxide anatase nanoparticles having a mean particle size of 95 nanometers (nm) or less isochronally at a temperature ranging from 700 C. to 800 C. for a desired period of time to produce mixed phase titanium dioxide nanoparticles having a mean particle size of 95 nm or less and a surface area of the mixed phases titanium dioxide nanoparticles ranges from 15 m.sup.2/g to 30 m.sup.2/g, wherein the mixed phase titanium dioxide nanoparticles comprise anatase and rutile phases at a ratio of at least 1.5:1 to 10:1; (b) depositing an electrically conductive material on the surface of the mixed phase titanium dioxide nanoparticles, wherein the electrically conductive material comprises a metal or a metal compound thereof.
21. (canceled)
22. The method of claim 20, wherein the electroconductive material comprises silver (Ag), rhodium (Rh), gold (Au), platinum (Pt), palladium (Pd) or mixtures thereof.
23. The method of claim 20, wherein depositing the electroconductive material comprises contacting the mixed phase TiO.sub.2 nanoparticles with an acidic aqueous solution comprising a salt of the electroconductive material.
24. (canceled)
25. The method of claim 20, further comprising calcining the electroconductive material/mixed phase titanium dioxide anatase nanoparticles after step (b).
26. A system for producing H.sub.2 from H.sub.2O, comprising: (a) a container comprising a mixture of photocatalyst of claim 1, water and a sacrificial agent; and (b) a light source configured to provide light to the mixture.
27. (canceled)
28. A method for producing H.sub.2 from water, comprising: (a) obtaining a system of claim 26; and (b) subjecting the mixture to the light source for a sufficient period of time to produce the H.sub.2 from the water.
29. (canceled)
30. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0044] While hydrogen-based energy from water has been proposed as a solution to the current problems associated with carbon-based energy (e.g., limited amounts and fossil fuel emissions), the currently available technologies are expensive, inefficient, and/or unstable. The present application provides a solution to these issues. The solution is predicated on the use of heat-treated mixed phase titanium dioxide nanoparticles having a mean particle size of 95 nanometers (nm) or less and a ratio of anatase to rutile of at least 1.5:1 as photocatalysts. It has been unexpectedly found that photocatalyst of the invention produces higher amounts of hydrogen in photocatalytic water-splitting reactions than similar photocatalysts made from microparticles. This higher hydrogen production rate is attributed to a synergistic effect between the phase ratio and the particle size of the titanium dioxide nanoparticles.
[0045] These and other non-limiting aspects of the present invention are discussed in further detail in the following sections.
A. Photoactive Catalysts
[0046] The photocatalyst is composed of titanium dioxide particles having two main polymorphs, anatase and rutile. The particles have different properties and different photocatalytic performance. Combination of these properties provides for a photocatalyst having better physical and electron transfer properties. While anatase and rutile both have a tetragonal crystal system consisting of TiO.sub.6 octahedra, their phases differ in that anatase octahedras are arranged such that four edges of the octahedras are shared, while in rutile, two edges of the octahedras are shared.
[0047] In one aspect of the invention, mixed phase titanium dioxide anatase and rutile may be the reaction (transformation) product obtained from heat-treating single phase titanium dioxide anatase at selected temperatures. Single phase TiO.sub.2 anatase nanoparticles can be purchased from various manufacturers and suppliers (e.g., Titanium (IV) oxide anatase nanoparticles in a variety of sizes and shapes can be obtained from Sigma-Aldrich Co. LLC (St. Louis, Mo., USA) and from Alfa Aesar GmbH & Co KG, A Johnson Matthey Company (Germany)); L.E.B. Enterprises, Inc. (Hollywood, Fla. USA)). A surface area of the single phase TiO.sub.2 anatase nanoparticles ranges from about 45 m.sup.2/g to about 80 m.sup.2/g, or from 50 m.sup.2/g to 70 m.sup.2/g, or preferably about 50 m.sup.2/g. The particle size of the single phase TiO.sub.2 anatase nanoparticles is less than 95 nanometers, less than 50 nm, less than 20, or preferably between 10 and 25 nm. Reaction conditions can be varied based on the TiO.sub.2 anatase particle size and/or method of heating (See, for example, Hanaor et al. in Review of the anatase to rutile phase transformation, J. Material Science, 2011, Vol. 46, pp. 855-874), and are sufficient to transform single phase titanium dioxide to mixed phase titanium dioxide anatase and rutile. For example, titanium dioxide anatase can be transformed into a mixed phase polymorph by flame pyrolysis of TiCl.sub.4, solvothermal/hydrothermal methods, chemical vapor deposition, and physical vapor deposition methods. A non-limiting example of transforming nanoparticles of TiO.sub.2 anatase nanoparticles to mixed phase TiO.sub.2 anatase and rutile nanoparticles includes heating single phase TiO.sub.2 anatase nanoparticles isochronally at a temperature of 700-800 C. for about 1 hour to transform the nanoparticles of TiO.sub.2 anatase phase to nanoparticles of mixed phase TiO.sub.2 anatase phase and rutile phase (See, for example
[0049] In an aspect of the invention, it was surprisingly found that the percentage in the change of surface area of mixed phase titanium dioxide anatase and rutile nanoparticles was significantly different than the percentage change in the surface area of the mixed phase titanium dioxide anatase and rutile microparticles relative to the respective starting materials. For example, the surface area of the titanium dioxide microparticles decreased by about 40% at a 25% conversion to rutile phase relative to the surface area of the starting material as determined by Brunauer-Emmett-Teller (BET) methods. In contrast, the surface area of the titanium dioxide nanoparticles decreased by about 70% at a 29% conversion to rutile phase relative to the surface area of the staring material. In particular aspects of the invention, a surface area of the mixed phase TiO.sub.2 nanoparticles may decrease by a factor of at least 0.1, at least 0.4, or at least 0.5. The resulting mixed phase titanium dioxide nanoparticles have a surface area of about 15 m.sup.2/g, or preferably from 15 m.sup.2/g to 30 m2/g. Without wishing to be bound by theory, it is believed that the decrease in the nanoparticle surface area as compared to the microparticle surface area demonstrates that less sintering has occurred on the catalyst surface and a higher degree of crystallinity has been obtained. A higher degree of crystallinity leads to minimum perturbation of the titanium dioxide wave function, which allows enhanced migration of electrons from the bulk portion of the titanium dioxide particle to the surface of the titanium dioxide particle and less recombination of electrons.
[0050] Further, during heating, the particle size of the pure anatase changes from a single modal distribution to a bimodal distribution, where the anatase and rutile phases have different particle sizes. The overall particle size distribution, however, of the resulting TiO.sub.2 remains less than 100 nm. During heat treatment, the particle size of the original anatase phase increases by a factor of at least 1.5, at least 2, or at least 0.45, while the particle size of the formed rutile phase is from about 0 nm to less than 100 nm depending on the temperature used to form the rutile phase (See, for example, the d values for anatase and rutile phases in Table 1 of the Examples). Even though an increase in particles size is observed during heating, the mean particle size of the mixed phase TiO.sub.2 nanoparticles is less than 100 nm. The mixed phased nanoparticles of the invention have a mean particle size of less than 95 nm, from about 10 nm to about 80 nm, from about 15 nm to about 50 nm, from about 20 nm to about 50 nm, or from about 15 nm to about 20 nm.
[0051] In a further aspect of the invention, transforming the single phase TiO.sub.2 anatase to a mixed phase TiO.sub.2 having a anatase to rutile phase ratio of at least 1.5:1 changes the binding energy and the band gap relative to single phase TiO.sub.2 anatase and single phase TiO.sub.2 rutile. This change in binding energy and band gap is believed to allow efficient transfer of charge carriers (electrons) from the rutile phase to the anatase phase, where said charge carries in the anatase phase have an increased chance of being transferred to the metal conducting materials rather than undergoing an electron-hole recombination event. The TiO.sub.2 nanoparticles of the present invention have a Ti2p.sub.3/2 binding energy as determined by X-ray photoelectron spectroscopy (XPS) that is in between that of single phase TiO.sub.2 anatase and single phase TiO.sub.2 rutile. The mixed phase TiO.sub.2 nanoparticles also have a band gap between about 3.0 electron volts (eV) and 3.2 eV.
[0052] Electroconductive material may be deposited on the surface of the mixed phase TiO.sub.2 nanoparticles to increase the photocatalytic activity of the TiO.sub.2. The electroconductive material includes highly conductive materials, making them well suited to act in combination with the photoactive material to facility transfer of excited electrons to hydrogen before an electron-hole recombination event occurs or by increasing the time that such an event occurs. The electroconductive material can also enhance efficiency via resonance plasmonic excitation from visible light, enabling capture of a broader range of light energy. The electroconductive materials include noble metals such as, for example, platinum, gold, silver and palladium as metals or metal salts. Electroconductive material (i.e., platinum, gold, silver, and palladium) can be obtained from a variety of commercial sources in a variety of forms (e.g., solutions, particles, rods, films, etc.) and sizes (e.g., nanoscale or microscale). By way of example, Sigma-Aldrich Co. LLC and Alfa Aesar GmbH & Co KG offer such products. Alternatively, they can be made by any process known by those of ordinary skill in the art. The electrically conducting material may be deposed on the surface of the mixed phase titanium dioxide nanoparticles. Deposition can include attachment, dispersion, and/or distribution of the metal particles on the surface of the photoactive material or TiO.sub.2 particles. A non-limiting example of depositing the electrically conductive material on the photoactive material includes impregnating the mixed phase TiO.sub.2 nanoparticles with a solution of metal salt. Impregnation may include contacting (for example, spraying or mixing) the mixed phase TiO.sub.2 nanoparticles with an acidic aqueous metal salt solution to form a mixture. The mixture may be stirred at a temperature of about 70 C. to 80 C. for about 10 h, 12 h, or longer. After stirring, the water may be evaporated off to form a dry material. The dry material may be calcined at a temperature of 200 C. to 400 C., or preferably at 350 C. for at least 2 h, at least 4 h, or preferably at least 5 h under atmospheric conditions. The resulting TiO.sub.2 photocatalyst has a total electroconductive material content of about 1 wt. % to about 5 wt. % or about 2 wt. % to about 4 wt %.
B. Water-Splitting System
[0053]
[0054] In addition to being capable of catalyzing water splitting without an external bias or voltage, the photocatalysts of the present invention may be included in an anode of an electrochemical cell capable of forming oxygen and hydrogen by electrolysis of water. In a non-limiting example, light energy may be provided to a photocell and from the light energy a voltage between the anode and the cathode is produced and water molecules are split to form hydrogen and oxygen. The method can be practiced such that the hydrogen production rate from water can be modified as desired by subjecting the system to various amounts of light or light flux.
EXAMPLES
[0055] The present invention will be described in greater detail by way of specific examples. The following examples are offered for illustrative purposes only, and are not intended to limit the invention in any manner. Those of skill in the art will readily recognize a variety of noncritical parameters which can be changed or modified to yield essentially the same results.
Example 1
Photocatalyst Preparation
[0056] Synthesis of mixed phase TiO.sub.2 nanoparticle samples A-E. Single phase titanium dioxide anatase nanopowder was commercially purchased (Sigma Aldrich). The nanopowder had a surface area of about 55 m.sup.2/g.sub.catalyst and a particle size of about 20 nm. The nanopowder was annealed isochronally for 1 hour at different temperatures in the range of 700 C. to 800 C. to obtain mixed phase TiO.sub.2 nanoparticle samples A-E. The temperatures and amounts of rutile phase in the samples are listed in Table 1. Table 1 also lists the surface area and particle size of the anatase phase and the rutile phase in the samples. The amount of rutile phase was determined using XRD as described above. The particle size was determined using the Scherrer equation based on the main diffraction line.
[0057] Synthesis of mixed phase TiO.sub.2 microparticle comparison samples F-L. Single phase titanium dioxide anatase micropowder was commercially purchased (Fisher Scientific). The micropowder had a surface area of about 10 m.sup.2/g.sub.catalyst and a particle size of about 100 nm. The micropowder was annealed isothermally at 1000 C. from 1 to 10 hours to obtain mixed phase TiO.sub.2 microparticle samples F-L. The temperature and amounts of rutile phase in the samples is listed in Table 1. Table 1 also lists the surface area and the rutile phase in microparticle samples F-L. The amount of rutile phase was determined using XRD as described above.
[0058] Deposition of Pt on mixed phase TiO.sub.2 materials. The mixed phase TiO.sub.2 nanoparticles and mixed phase TiO.sub.2 microparticles were impregnated with platinum. The platinum precursor solution was prepared by dissolving a calculated amount of platinum chloride (PtCl.sub.2) in 1 normal hydrogen chloride. The calculated amount of precursor solution was then contacted with each of samples A-L. The impregnated mixtures were subjected to stirring and were left at 70-80 C. overnight. The resulting slurries were then dried at 100 C. for 24 hours, followed by calcination at 350 C. for 5 hours in air. The resulting nanoparticle photocatalysts (photocatalysts A-E) and microparticle comparison photocatalysts (photocatalysts F-L) had an elemental platinum content of 1 wt. % based on the total weight of the catalyst.
TABLE-US-00001 TABLE 1 Tem- perature BET d (anatase) d (rutile) Sample ( C.) % Rutile (m2/g) nm nm TiO.sub.2 Anatase 0 55 22 0 (nanoparticles) A 720 3 30 32 8 B 740 10 20 38 38 C 760 29 15 40 76 D 780 37 13.5 45 87 E 800 56 11 48 97 TiO.sub.2 Anatase Microparticles F 1000 0 10 not 0 determined G 1000 0.5 9.8 93 H 1000 1.2 5.4 97 108 I 1000 7.6 5.2 103 114 J 1000 25 6 95 101 K 1000 68 4.5 100 118 L 1000 78 4.5 110 122
[0059] Characterization of Photocatalysts: Characterization of the produced photocatalysts was performed with BET surface areas determination, X-Ray diffraction, X-ray photoelectron spectroscopy, Raman spectroscopy, and transmission electron microscopy.
[0060] X-Ray Diffraction (XRD): Powder XRD patterns of samples A-L were recorded on a Philips Xpert-MPD X-ray powder diffractometer. A 2 interval between 10 and 90 was used with a step size of 0.10 and a step time of 0.5 seconds. The X-ray was a Ni-filtered Cu K radiation source (K=1.5418 ), operated at 45 mA and 40 KV. The percentages of rutile were calculated using Equation (1) above and listed in Table 1. The anatase to rutile ratio was calculated by taking the intensity of anatase phase (101) peak at 2 =25.30 and rutile phase (110) peak at 2 =27.40. Peak positions of anatase (101) and rutile (110) for nanoparticles A-E were shifted with increasing annealing temperature. Peak shifts of 0.3 degrees were observed in 2 values of anatase (101) and rutile (110) from 720 C. to 780 C. A reduction in lattice constants a (0.047 ) and c (0.13.1 ) was observed with an increase in annealing temperature from 720 C. to 780 C. (crystallite size of 45 nm). Peak positions of anatase (101) and rutile (110) for microparticles F-L were in agreement with reported values except for samples I and L, which had a shift in the peaks at lower 2 angles.
[0061] UV Absorption: UV-Vis absorbance spectra of the powdered catalysts were collected over the wavelength range of 250-900 nm on a Thermo Fisher Scientific UV-Vis spectrophotometer equipped with praying mantis diffuse reflectance. Samples were grounded using mortar and pestle before being introduced into the praying mantis chamber using a sample cup. Reflectance (% R) of the samples was measured. A 100 Watt ultraviolet lamp (H-144GC-100, Sylvania par 38) was used as a UV source with a flux of up to 3 mW/cm.sup.2, depending on the distance from the source, with the cut off filter (360 nm and above). The Kubelka-Munk function, F(R)=(1R).sup.2/(2R), was used to calculate the optical absorbance from the reflectance (R) of the samples compared to the standard. Band gap was estimated from the Tauc plot of the quantity (F(R) E).sup.1/2 against the radiation energy.
[0062] Based on the observed band gap data, one would expect that the comparison photocatalysts containing mixed phase TiO.sub.2 microparticles having up to 78% rutile and the photocatalyst of the invention having mixed phase TiO.sub.2 nanoparticles having up to 38% rutile would have similar hydrogen production rates in a water-splitting process.
[0063] X-Ray Photoelectron Spectroscopy (XPS): XPS was conducted using a Thermo scientific ESCALB 250 Xi. The base pressure of the chamber ranged from 10-10 to 10-11 mbar. Charge neutralization was used for all samples. Spectra were calibrated with respect to C1s at 285.0 eV, Pt4f, O1s, Ti2p, C1s, and valence band energy regions were scanned for all materials. Typical acquisition conditions were as follows: pass energy=30 e V and scan rate=0.1 e V per 200 ms. Argon ion bombardment was performed with an EX06 ion gun at 1 kV beam energy and 10 rnA emission current; sample current was typically 0.9-1.0 nA. Self-supported oxide disks of approximately 0.5 cm diameter were loaded into the chamber for analysis.
[0064]
TABLE-US-00002 TABLE 2 % Rutile Atomic % Pt4f/Ti2P O1s/Ti2P 0.5 Pt4f 1.1 0.05 Ti2P 24.2 O1s 53.3 C1s 21.3 1.2 Pt4f 1.6 0.07 Ti2P 23.5 O1s 52.4 C1s 22.3 7.6 Pt4f 1.1 0.05 Ti2P 23.4 O1s 52.8 C1s 22.5 25 Pt4f 1.2 0.05 Ti2P 22.5 O1s 52.4 C1s 23.5 68 Pt4f 0.9 0.04 Ti2P 24.1 O1s 56.1 C1s 18.9 78 Pt4f 1.9 0.04 2.3 Ti2P 23.7 O1s 55.1 C1s 20.2
[0065]
[0066] Based on the data obtained from XPS, the photocatalysts of the invention have a band gap between about 3.0 eV and 3.2 eV.
[0067]
Example 2
Use of Photocatalysts in Water-Splitting Reactions
[0068] Experimental Set-Up: Catalytic reactions were conducted in a borosilicate (Pyrex, Corning) glass reactor having a capacity of 100 mL. For each experiment, a photocatalyst was added to the glass reactor in a concentration of 0.1 g/L (25 mg in 21 mL total volume). The photocatalyst was reduced under hydrogen flow at 350 C. for 1 h followed by purging with nitrogen gas for 30 minutes. Deionized water (20 mL) and sacrificial agent (ethanol, 5 v/v % based on total water, 1 mL) were added to the reactor. The reaction mixture was irradiated with sunlight, with a light flux at the front side of the reactor of between 0.3 and 1 mW/cm.sup.2. The mixture containing photocatalyst, water and sacrificial agent was stirred constantly under dark conditions to disperse the catalyst and sacrificial agent in the water. The reactor was then exposed to a UV light source (100 Watt UV lamp (H-144GC-100, Sylvania par 38) with a flux of about 2 mW/cm.sup.2 at a distance of 10 cm with the cut off filter (360 nm and above). Product analysis of the produced gas was done using a gas chromatography (Porapak Q (Sigma Aldrich) packed column 2 m, 45 C. (isothermal), with nitrogen as a carrier gas) with a thermal conductivity detector. Hydrogen production rates for reactions run with photocatalysts A-L were normalized with respect to BET surface area of each catalyst.
[0069] As shown in