Method for Processing Packaging Material

Abstract

The subject of the present invention is a method for processing metallized packaging materials, especially beverage cartons, or blister packaging.

According to the invention, the aluminum is dissolved with the aid of acid and separated from the plastic. The metal-containing acid solution then undergoes pyrohydrolytic treatment and the acid is thus recovered. The aluminum can be recovered as valuable aluminum oxide.

Claims

1.-17. (canceled)

18. A method for processing packaging materials containing plastics, aluminum and other metals, comprising: separating other metals that are soluble in hydrochloric acid from the packaging material, leaving a mix containing plastics and aluminum solids; subjecting the mix to acid that dissolves the aluminum, thereby forming a solution of aluminum in the acid, with dispersed plastic solids; separating the plastic solids from the solution of aluminum in acid; pyrohydrolytically treating the solution of aluminum in acid to form an aluminum oxide fraction and a gaseous acid fraction; and recovering the acid in the gaseous acid fraction by absorption or condensation.

19. The method according to claim 18, wherein the packaging material includes pulp and the pulp is detached from the packaging material to form a pulp suspension and the pulp suspension is separated from the plastics and aluminum before the aluminum is dissolved in acid.

20. The method according to claim 18, wherein the acid used to dissolve the aluminum is hydrochloric acid.

21. The method according to claim 18, wherein the pyrohydrolytic treatment is conducted in a spray roasting reactor.

22. The method according to claim 18, wherein the aluminum oxide formed undergoes thermal post-treatment.

23. The method according to claim 22, wherein the thermal post-treatment takes place at a temperature between 800 C. and 2400 C.

24. The method according to claim 22, wherein the thermal post-treatment is conducted in a lime kiln or a plasma reactor.

25. The method according to claim 18, wherein the aluminum oxide is ground.

26. The method according to claim 18, wherein the aluminum oxide is subjected to fractionation according to particle size.

27. The method according to claim 18, wherein the acid recovered in the pyrohydrolytic treatment is used again to dissolve the aluminum.

28. The method according to claim 19, wherein after the other metals are separated, pulp fibers still adhering to the plastics or aluminum are dynamically separated before the aluminum is dissolved in the acid.

29. The method according to claim 19, wherein the plastics are fed to an additional cleaning stage after separating the solution of aluminum in acid and any remaining pulp fibers and acid residues are removed from the plastics in this additional cleaning stage.

30. The method according to claim 29, wherein the plastics are washed and the wash water containing acid is used for absorption of the gaseous products formed.

31. The method according to claim 18, wherein the plastics and the aluminum are shredded in the acid before the aluminum is dissolved.

32. The method according to claim 18, wherein the solution of aluminum in acid is cleaned using wet chemical or physical methods before pyrohydrolitic treatment.

33. The method according to claim 18, wherein additives, such as metals, are added to the solution of aluminum in acid before the pyrohydrolitic treatment.

34. A method for processing packaging materials containing plastics, metals including aluminum, and pulp, comprising: separating the pulp from the packaging material; separating metals other than aluminum that are soluble in hydrochloric acid from the packaging material; after separating the pulp and the other metals to leave a remaining mix of plastics and aluminum solids, subjecting the mix to hydrochloric acid thereby dissolving the aluminum and forming a metal-containing solution of the acid with dispersed plastic solids; separating the metal-containing solution of the acid from the plastic solids; pyrohydrolytically treating the metal-containing solution in order to form an aluminum oxide fraction and a gaseous acid fraction; and recovering the acid in the gaseous acid fraction by absorption or condensation.

35. The method according to claim 34, wherein the separated pulp forms a pulp suspension and the pulp suspension is separated from the plastics and aluminum before the aluminum is dissolved in acid.

36. The method according to claim 35, wherein the plastics and the aluminum are shredded in the acid before the aluminum is dissolved.

37. The method according to claim 36, wherein the plastics are fed to an additional cleaning stage after separating the solution of aluminum in acid and any remaining fibers and acid residues are removed from the plastics in this additional cleaning stage.

Description

[0028] In the following, FIG. 1 describes the invention on the basis of an embodiment example for recovery of the valuable materials from beverage cartons.

[0029] The beverage cartons 1, shredded if necessary, are fed to a pulp recovery stage 10 together with water. Here, the pulp recovery stage 10 can contain a drum pulper (FFD), a high-consistency pulper (HC), a medium-consistency pulper (MC) or a low-consistency pulper (LC). Plants of this kind in the pulp recovery stage 10 from beverage cartons 1 are already known and thus are not described here in more detail. The recovered fibers 2 can then be re-used to make paper or board after any pulp cleaning that may be needed from case to case to remove aluminum flakes.

[0030] The plastic and aluminum foil fractions, which are largely free of fibers, are shredded in a shredder 11 to a size of 5050 mm for example, or else to 1515 mm or to 8080 mm. After this, iron particles are removed from the product flow by a metal separator 12, for example a suspended magnet, and nonferrous metals are removed in a subsequent device.

[0031] In another process stage 13, the fibers 2 still adhering to the plastic and the aluminum are separated with the aid of friction machines or friction dryers. This fiber fraction can account for up to 25% of the total reject fraction. The recovered fibers 2 can then be post-treated in an additional process stage and combined with the fibers recovered in the pulp recovery stage 10.

[0032] In the dissolving stage 14, the aluminum layer dissolves due to the addition of highly concentrated (>18%) hydrochloric acid (HCl), preferably at a high temperature and with continuous mixing. An AlCl.sub.3 solution forms, which is then separated from the still solid plastic fraction, e.g. the polyethylene, in the subsequent filtration stage 15.

[0033] The metal solution can be purified afterwards using wet chemical or physical methods, thus increasing the purity of the aluminum oxide. It is also feasible to add raw materials in a targeted way, preferably metals such as chromium, platinum, titanium, etc., to the AlCl.sub.3 solution in order to influence the structure of the oxide formed after roasting.

[0034] The metal solution, which is almost free of solids, is fed directly to the spray roasting reactor 16.

[0035] In order to recover the hydrochloric acid, the aqueous AlCl.sub.3 solution is sprayed into the heated, spray roasting reactor 16 in fine droplets with the aid of nozzles. The liquid evaporates first of all as a result of the heat generated (evaporation phase), and then the metal compounds start to decompose (oxidation phase). The droplets descend in free fall to the bottom part of the reactor and are roasted within a few seconds, i.e. they are separated pyrolytically into a metal oxide and an acid fraction. The acid fractions are removed at the reactor head and the aluminum oxide (Al.sub.2O.sub.3) through an opening in the reactor floor. Part of the aluminum oxide can also accumulate in the dust separator for purifying the gaseous acid fractions. The gaseous acid fraction (HCl.sub.gas) is subsequently absorbed and condensed in an absorption column 17.

[0036] The recovered hydrochloric acid (HCl.sub.1q) can then be fed to the dissolving stage 14 again.

[0037] The aluminum accumulating in the spray roasting reactor 16 subsequently undergoes thermal post-treatment 21 here at a temperature of 1400 C. to 1900 C., for example, and is then ground in order to increase the surface area.

[0038] The solids fractions are discharged as a mixture of residual fibers and plastic with residual acid adhering to it in the filtration stage 15 and fed to an additional cleaning stage 18 (e.g. a friction stage with mechanical dryer), where fibers 2 and residual materials 9 are separated from the plastic 3.

[0039] After post-washing 19 and possibly drying, the plastics 3 are available in clean and pH-neutral form as material ready for sale or as material ready for granulation in an integrated granulating stage. The acid-containing wash water can be used for absorption of the gaseous acid components in 17.

[0040] The exhaust gases from the acid recovery process 16, 17 are cleaned in a gas scrubber 20, e.g. applying catalytic post-treatment.

[0041] A process diagram for the recycling of blister packaging can be set up in the same way, omitting the units for fiber separation and fiber cleaning.