SYSTEM AND METHOD FOR REDUCING IDLE THRUST IN A TRANSLATING COWL THRUST REVERSER
20170074211 ยท 2017-03-16
Assignee
Inventors
- Danis Burton Smith (Chandler, AZ, US)
- Shawn Alstad (Peoria, AZ, US)
- Robert Romano (Tempe, AZ, US)
- Mark Knowles (Mesa, AZ, US)
- David Robinson (Arleta, CA, US)
Cpc classification
F02K1/763
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/56
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/09
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/605
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K1/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02K1/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A system and method for reducing idle thrust in a translating cowl reverser system is provided. The provided system and method provide a partial deployment, or thrust reverser system intermediate position for a translating cowl thrust reverser system.
Claims
1. A thrust reverser system for a turbofan engine, comprising: a stationary structure configured to be mounted to the turbofan engine; a transcowl mounted on the stationary structure and comprising a front edge, the transcowl configured for movement between a first position, in which the front edge abuts the stationary structure, and a second position, in which the transcowl is translated aft, thereby creating an aperture between the front edge and the stationary structure; a first displaceable blocker door pivotally mounted to the stationary structure and at least partially surrounded by the transcowl, the first displaceable blocker door rotatable about a pivot axis and configured for pivoting between a stowed position and a deployed position, the first displaceable blocker door configured, when it is in the deployed position, to direct engine airflow to discharge through the aperture to thereby generate reverse thrust; an actuation system coupled to the transcowl and the first displaceable blocker door, the actuation system configured to coordinate transcowl movement with pivoting of the first displaceable blocker door, thereby creating (i) a forward position, in which the transcowl is in the first position and the first displaceable blocker door is in the stowed position, (ii) a reverse position, in which (a) the transcowl is in the second position and (b) the first displaceable blocker door is in the deployed position, and (iii) an intermediate position, in which (a) the transcowl is positioned at a predetermined distance between the first and second positions, thereby creating a reduced aperture through which a portion of engine airflow discharges, and (b) the first displaceable blocker door is in the stowed position.
2. The thrust reverser system of claim 1, wherein the actuation system is configured to (i) prevent pivoting of the first displaceable blocker door when the transcowl movement is between the first position and the intermediate position, and (ii) synchronize pivoting of the first displaceable blocker door with transcowl movement such that the first displaceable blocker door pivots between the stowed position and the deployed position as the transcowl movement is between the intermediate position and the second position, respectively.
3. The thrust reverser system of claim 2, wherein the actuation system comprises: a linkage rod comprising a first end and a second end, wherein the first end or the second end has a slot therethrough; a first fastener; and a second fastener; and wherein the linkage rod is coupled on the first end to the first displaceable blocker door by the first fastener and coupled on the second end to the transcowl by the second fastener, and wherein one of the first fastener or second fastener is configured to travel within the slot.
4. The thrust reverser system of claim 3, wherein the slot is configured to permit transcowl movement between the first position and the intermediate position without pivoting the first displaceable blocker door between the stowed position and the deployed position.
5. The thrust reverser of claim 4, wherein: the first displaceable blocker door is one of a plurality of displaceable blocker doors, and each of the plurality of displaceable blocker doors is pivotally mounted to the stationary structure and at least partially surrounded by the transcowl; each of the plurality of displaceable blocker doors is rotatable about the pivot axis and configured to be pivoted between a stowed position and a deployed position when the transcowl moves between the first position and the second position, respectively; and each of the plurality of displaceable blocker doors is configured, when it is in the deployed position, to redirect engine airflow through the aperture to thereby generate reverse thrust.
6. The thrust reverser system of claim 2, wherein the actuation system comprises: a flexible member coupled on a first end to the first displaceable blocker door and coupled on a second end to the transcowl.
7. The thrust reverser system of claim 2, wherein the actuation system comprises: a rod comprising a first end and a second end, the rod coupled on the first end to the transcowl; and a lever arm having a first end and a second end, the lever arm coupled on the first end to the second end of the rod and coupled on the second end to the first displaceable blocker door.
8. The thrust reverser system of claim 1, wherein the transcowl further comprises an inner surface having a contour formed therein to provide clearance for the first displaceable blocker door as it pivots between the stowed position and the deployed position.
9. The thrust reverser system of claim 2, and wherein the stationary structure comprises a first support beam extending aft and configured to slidably engage with the transcowl.
10. The thrust reverser system of claim 8, wherein the first displaceable blocker door is pivotally mounted to the first support beam.
11. The thrust reverser system of claim 2, wherein the stationary structure further comprises a circumferentially located opening, and wherein the first displaceable blocker door is further shaped and pivotally mounted to the stationary structure such that, when in the stowed position, the first displaceable blocker door does not obstruct the opening.
12. A thrust reverser system for a turbofan engine, comprising: a stationary structure configured to be mounted to the turbofan engine; a transcowl mounted on the stationary structure and comprising a front edge, the transcowl configured for movement between a first position, in which the front edge abuts the stationary structure, and a second position, in which the transcowl is translated aft, thereby creating an aperture between the front edge and the stationary structure; a first displaceable blocker door pivotally mounted to the stationary structure and at least partially surrounded by the transcowl, the first displaceable blocker door rotatable about a pivot axis and configured for pivoting between a stowed position and a deployed position, the first displaceable blocker door configured, when it is in the deployed position, to direct engine airflow to discharge through the aperture to thereby generate reverse thrust, wherein the first displaceable blocker door is one of a plurality of displaceable blocker doors, and each of the plurality of displaceable blocker doors is pivotally mounted to the stationary structure and at least partially surrounded by the transcowl; each of the plurality of displaceable blocker doors is rotatable about the pivot axis and configured to be pivoted between a stowed position and a deployed position when the transcowl moves between the first position and the second position, respectively; and each of the plurality of displaceable blocker doors is configured, when it is in the deployed position, to redirect engine airflow through the aperture to thereby generate reverse thrust; and an actuation system coupled to the transcowl and the plurality of displaceable blocker doors, the actuation system configured to coordinate transcowl movement with pivoting of the plurality of displaceable blocker doors, thereby creating (i) a forward position, in which the transcowl is in the first position and the plurality of displaceable blocker doors is in the stowed position, (ii) a reverse position, in which (a) the transcowl is in the second position and (b) the plurality of displaceable blocker doors is in the deployed position, (iii) an intermediate position, in which (a) the transcowl is positioned at a predetermined distance between the first and second position, thereby creating a reduced aperture through which a portion of engine airflow discharges, and (b) the plurality of displaceable blocker doors is in the stowed position.
13. The thrust reverser system of claim 12, wherein the stationary structure further comprises a plurality of vanes disposed within the aperture and configured to discharge engine airflow through the aperture when the transcowl is in the intermediate position and when the transcowl is in the second position.
14. The thrust reverser system of claim 12, wherein the transcowl further comprises an internal surface having a contour formed therein, the contour shaped to provide clearance for the plurality of displaceable blocker doors as the plurality of displaceable blocker doors pivot between the stowed position and the deployed position.
15. The thrust reverser system of claim 14, wherein the actuation system comprises: a linkage rod comprising a first end and a second end, the first or second end having a slot therethrough; a first fastener; and a second fastener; and wherein the linkage rod is coupled on the first end to the first displaceable blocker door by the first fastener and coupled on the second end to the transcowl by the second fastener, and wherein the first or second fastener is configured to travel within the slot.
16. The thrust reverser system of claim 15, wherein the slot is configured to permit transcowl movement between the first position and the intermediate position without pivoting the first displaceable blocker door between the stowed position and the deployed position.
17. The thrust reverser system of claim 12, wherein the actuation system comprises: a flexible member coupled on a first end to the first displaceable blocker door and coupled on a second end to the transcowl.
18. The thrust reverser system of claim 12, wherein the actuation system comprises: a linkage rod comprising a first end and a second end, the linkage rod coupled on the first end to the transcowl; and a lever arm having a first end and a second end, the lever arm coupled on the first end to the second end of the linkage rod and coupled on the second end to the first displaceable blocker door.
19. A method for producing a thrust reverser system for a turbofan engine, comprising: mounting a stationary structure to the turbofan engine; mounting a transcowl on the stationary structure; pivotally mounting a first displaceable blocker door to the stationary structure, wherein the first displaceable blocker door is rotatable about a pivot axis and configured for pivoting between a stowed position and a deployed position; coupling an actuation system to the transcowl and the first displaceable blocker door; coordinating, by the actuation system, transcowl movement with pivoting of the first displaceable blocker door, thereby creating (i) a forward position, in which the transcowl is abutted with the stationary structure and the first displaceable blocker door is in the stowed position, (ii) a reverse position, in which (a) the transcowl is translated aft from the stationary structure, creating an aperture, and (b) the first displaceable blocker door is in the deployed position, (iii) an intermediate position, in which (a) the transcowl is translated aft from the stationary structure by a predetermined distance, thereby creating a reduced aperture through which a portion of engine airflow discharges, and (b) the first displaceable blocker door is in the stowed position.
20. The method of claim 19, further comprising: preventing pivoting of the first displaceable blocker door when the transcowl movement is between the forward position and the intermediate position, and synchronizing pivoting of the first displaceable blocker door with transcowl movement such that the first displaceable blocker door pivots between the stowed position and the deployed position as the transcowl movement is between the intermediate position and the reverse position, respectively.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] A more complete understanding of the subject matter may be derived by referring to the following Detailed Description and Claims when considered in conjunction with the following figures, wherein like reference numerals refer to similar elements throughout the figures, and wherein:
[0037]
[0038]
[0039]
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[0041]
[0042]
[0043]
DETAILED DESCRIPTION
[0044] The following detailed description is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. As used herein, the word exemplary means serving as an example, instance, or illustration. Thus, any embodiment described herein as exemplary is not necessarily to be construed as preferred or advantageous over other embodiments.
[0045] The turbofan engine is a component of an aircraft's propulsion system that, in cooperation with the thrust reverser, generates thrust by means of an accelerating mass of gas. As an overview, when the thrust reverser is in the forward thrust state with one or more displaceable blocker doors stowed, engine airflow moves from the forward end of the turbofan engine to the aft end and is discharged as forward thrust. Alternatively, when the thrust reverser is in the reverse thrust state the displaceable blocker doors are deployed, the engine airflow is prevented from being discharged as forward thrust, and is instead discharged through an aperture, generating reverse thrust.
[0046] Various embodiments are directed to a thrust reverser system that is suitable for an aircraft turbofan engine and provides reduced idle thrust. As will be apparent from the detail below, the exemplary embodiments advantageously provide a reduction in idle thrust as compared to traditional thrust reverser designs. The embodiments described below are merely examples and serve as a guide for implementing the novel systems and methods herein on any industrial, commercial, military, or consumer turbofan application. As such, the examples presented herein are intended as non-limiting.
[0047] Turning now to
[0048] Nacelle 100 comprises a thrust reverser with stationary structure 108 and an annular translatable cowl, or transcowl 114. Transcowl 114 is mounted adjacent to the stationary structure 108 and extends aft therefrom. In a forward thrust position of a typical thrust reverser system, a front edge 112 of the transcowl 114 abuts with the stationary structure 108, creating a substantially smooth and continuous cavity for the fan flow 104 and exhaust flow 106, thereby generating forward thrust.
[0049] One or more support beams (not shown) may extend aft from the stationary structure 108 and slidably engage with transcowl 114. The stationary structure has an annular shape and typically includes associated support beams to provide a rigid annular structure to which moveable thrust reverser components (described in detail below) may be mounted. The stationary structure 108 also serves to mount the entire thrust reverser system to the turbofan engine.
[0050] Turning next to
[0051] Each of
[0052]
[0053] Displaceable blocker door 302 is pivotally mounted to side beam 210 at pivot joint 304; pivot joint 304 provides a pivot axis for displaceable blocker door 302 to pivot about. In
[0054] As one with skill in the art will appreciate, various embodiments of pivotally mounted displaceable blocker doors 302 are supported. Although the cross sectional view of
[0055] An actuation system is coupled to the transcowl 114 so as to achieve coordinated motion of the transcowl 114 and the displaceable blocker door 302. In the embodiment, the actuation system includes a linkage rod 308 comprising a first end and a second end, the second end having a slot 314 therethrough. A first fastener 310 couples the linkage rod 308 on the first end to the first displaceable blocker door 302. The linkage rod 308 is coupled on the second end to the transcowl 114 by a second fastener 312. Cascade-type thrust reverser features, such as a plurality of cascade vanes 318, may be present (cascade vanes 318 are described in more detail in connection with
[0056] One with skill in the art will readily appreciate that the actuation system may comprise additional components that are not the subject of the present invention. Additional components within the actuation system may be utilized to cause the transcowl 114 to translate back and forth between the stowed (forward) position, the intermediate position, and the deployed (reverse) position. The actuation system may comprise mechanical and/or electrical components, and may be responsive to aircraft system commands.
[0057]
[0058] Moving transcowl 114 aft, as illustrated, results in discharging a portion of fan flow 104 through aperture 402, creating an reverse flow path 202, reducing the amount of flow passing through exhaust flow 106; thereby reducing the amount of forward thrust generated. Notably, displaceable blocker door 302 remains in its stowed or forward thrust position, and does not obstruct fan flow 104 or exhaust flow 106. The provided intermediate position is achieved as second fastener 312 travels a distance 406 within the slot 314, from a starting point 315 to a point 317, without causing or permitting the displaceable blocker door 302 to pivot away from the stowed position. This relative motion between the transcowl 114 and the displaceable blocker door 302, achieved by the motion of second fastener 312 within slot 314, is sometimes referred to as asynchronous or lost motion.
[0059] The provided lost motion advantageously yields a thrust reverser system having an intermediate position that may be referred to as partially deployed. In practice, the exemplary thrust reverser system could be placed in this intermediate position during descent and approach, so as to increase the aircrafts rate of descent. Increasing the aircraft rate of descent permits the aircraft to make altitude changes more quickly, thereby reducing the amount of time necessary to complete the decent and approach phase of flight. During landing, the thrust reverser system could be moved to the fully deployed position, thereby creating reverse thrust to decelerate the aircraft. Finally, after the completion of the landing phase, the exemplary thrust reverser system could be put back into the intermediate position, with displaceable blocker doors 302 pivoted back to their stowed position during ground taxi. Applied this way, the partial deployment permits engine airflow to essentially leak out of the aperture 402, thereby reducing the forward thrust generated by exhaust flow 106. An objective of this partial deployment is to achieve an at least 10% reduction in net forward thrust, without producing any net reverse thrust. The corresponding desired partial deployment may be defined as a translation (aft) of the transcowl 114 a predetermined distance that ranges from about 25% to about 75% of its total deployment position.
[0060] A plurality of cascade vanes 318, used to redirect thrust, may be disposed within aperture 402 in some embodiments. The cascade vanes 318 are shaped and oriented to direct turbofan engine fan flow 104 through the aperture 402. The number, position, size, material, etc., of the cascade vanes 318 are dependent upon the individual thrust reverser system design.
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[0062] Displaceable blocker door 302 is machined or manufactured to have a shape that permits it to obstruct exhaust flow 106 and redirect it forward when displaceable blocker door 302 is in its deployed position; thereby generating reverse thrust. In
[0063]
[0064] In
[0065] In
[0066]
[0067] Thus there has been provided a system and method for reducing idle thrust in a translating cowl reverser system. The provided system and method provide a partial deployment, or thrust reverser system intermediate position for a translating cowl thrust reverser system. A person with skill in the art will readily appreciate that a variety of other embodiments may be utilized to provide the intended functionality without straying from the scope of the invention.
[0068] While at least one exemplary embodiment has been presented in the foregoing detailed description of the invention, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the foregoing detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the invention. It being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the invention as set forth in the appended claims.
[0069] In this document, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Numerical ordinals such as first, second, third, etc. simply denote different singles of a plurality and do not imply any order or sequence unless specifically defined by the claim language. The sequence of the text in any of the claims does not imply that process steps must be performed in a temporal or logical order according to such sequence unless it is specifically defined by the language of the claim. The process steps may be interchanged in any order without departing from the scope of the invention as long as such an interchange does not contradict the claim language and is not logically nonsensical. Furthermore, depending on the context, words such as connect or coupled to used in describing a relationship between different elements do not imply that a direct physical connection must be made between these elements. For example, two elements may be connected to each other physically, electronically, logically, or in any other manner, through one or more additional elements.
[0070] Furthermore, depending on the context, words such as connect or coupled to used in describing a relationship between different elements do not imply that a direct physical connection must be made between these elements. For example, two elements may be connected to each other physically, electronically, logically, or in any other manner, through one or more additional elements.
[0071] Some of the embodiments and implementations are described above in terms of functional and/or logical block components or modules. However, it should be appreciated that such block components (or modules) may be realized by any number of hardware, software, and/or firmware components configured to perform the specified functions. To clearly illustrate this interchangeability of hardware and software, these illustrative components, blocks, modules, circuits, and steps have been described above generally in terms of their functionality. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention. For example, an embodiment of a system or a component may employ various integrated circuit components, e.g., memory elements, digital signal processing elements, logic elements, look-up tables, or the like, which may carry out a variety of functions under the control of one or more microprocessors or other control devices. In addition, those skilled in the art will appreciate that embodiments described herein are merely exemplary implementations.