SYSTEMS AND METHODS FOR BEARING A LOAD
20170073960 ยท 2017-03-16
Inventors
Cpc classification
E04C3/09
FIXED CONSTRUCTIONS
E04B2001/1957
FIXED CONSTRUCTIONS
E04C3/02
FIXED CONSTRUCTIONS
E04C2003/0486
FIXED CONSTRUCTIONS
International classification
Abstract
A structural webbing to be custom cut and fit to individual job sites, allowing for the reduction or elimination of traditional beams used in structural building. Webbing uses angular forces to bear loads, resulting in reduction of thick beams. Elimination of beams allows for significant reduction in resource consumption and increase in thermal efficiency of structure. Webbing allows elimination of thermal shorts and increased space for insulating materials. Webbing consists of alternating nodes and members, wherein members are disposed at positive and negative angles to the nodes, creating a zig-zag pattern. May include upper or lower cords. Can be used in straight line for walls, window headers, doors, etc., or in curves or other more elaborate shapes for curved windows, etc. Suitable for load bearing walls, upper and lower floors. Nodes can be coupled with standard structural members such as king studs, head pieces, and top and bottom plates.
Claims
1. A structural webbing, comprising: a first segment, the first segment including: a first node, the first node including one hole; and a first lateral member, the one lateral member coupled to the first node; a second segment, the second segment including: a second node, the second node including one hole; and a second lateral member, the second lateral member coupled to the second node; and a third node coupled with the second lateral member, the third node including one hole; wherein the first segment and the second segment are permanently coupled at the second node.
2. The structural webbing of claim 1, further comprising: a third segment, the third segment including: a third lateral member; and a fourth node coupled with the third lateral member, the fourth node including one hole; a fourth segment, the fourth segment including: a fourth lateral member; and a fifth node coupled with the fourth lateral member, the fifth node including one hole; wherein the second segment and the third segment are permanently coupled at the third node, and the third segment and the fourth segment are permanently coupled at the fourth node.
3. The structural webbing of claim 2, further comprising: a first king stud and a second king stud, wherein the first node is disposed on the first king stud and the fifth node is disposed on the second king stud.
4. The structural webbing of claim 2, further comprising: a first trimmer and a second trimmer, wherein the first node is disposed on the first trimmer and the fifth node is disposed on the second trimmer.
5. The structural webbing of claim 2, further comprising: a head piece; and a top plate, wherein the first node, the third node, and the fifth node are disposed on the head piece; and wherein the second node and the fourth node are disposed on the top plate.
6. The structural webbing of claim 2, further comprising: a bottom plate; and a top plate, wherein the first node, the third node, and the fifth node are disposed on the bottom plate; and wherein the second node and the fourth node are disposed on the top plate.
7. The structural webbing of claim 2, further comprising: a lower cord, wherein the lower cord is coupled with the first node, the third node, and the fifth node.
8. The structural webbing of claim 2, further comprising: an upper cord, wherein the upper cord is coupled with the second node and the fourth node.
9. A structural webbing, comprising: a lead node and a terminal node; a lead lateral member and a terminal lateral member; and a plurality of nodes and lateral members disposed between the lead node and lead member and the terminal node and terminal member, wherein the plurality of nodes and lateral members alternate such that each lateral member is permanently coupled at an end to a node.
10. The structural webbing in claim 9, wherein the terminal nodes and the plurality of nodes include at least one fastening means.
11. The structural webbing in claim 9, further comprising: at least one insulating material disposed between each of the plurality of lateral members.
12. The structural webbing in claim 9, wherein the alternating nodes and members form a straight line on at least one plane.
13. The structural webbing in claim 9, wherein the webbing is disposed within a wall of a building structure.
14. The structural webbing in claim 9, wherein the lead node and the terminal node are coupleable with at least one of a wall stud or a king stud.
15. The structural webbing in claim 9, wherein the lead node, the terminal node, and the plurality of nodes are coupleable with at least one of a top plate or a bottom plate.
16. The structural webbing in claim 9, wherein the plurality of nodes are alternatingly coupleable with at least one of a top plate or a head piece.
17. The structural webbing in claim 9, wherein the alternating nodes and members form peaks and valleys in the webbing, and wherein each peak and each valley contain a node.
18. A structural webbing, comprising: a lead node at the front of the webbing and a terminal node at the end of the webbing; a lead lateral member and a terminal lateral member, wherein the lead lateral member is coupled with the lead node and the terminal lateral member is coupled with the terminal node; and a plurality of nodes and lateral members disposed between the lead nodes and members and the terminal nodes and members, wherein the plurality of nodes and lateral members alternate such that each member is permanently coupled at an end to a node.
19. The structural webbing of claim 19, wherein the plurality of nodes and lateral members form peaks and valleys such that alternating nodes are coupleable with one of an upper cord or a lower cord.
20. The structural webbing of claim 1, wherein the first segment and the second segment permanently coupled at the second node comprise: the first segment and the second segment permanently coupled, such that the nodes and the lateral members of each segment comprise a single, undetachable unit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Certain embodiments of the present invention are described in detail below with reference to the following drawings:
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DETAILED DESCRIPTION
[0036] This invention relates generally to building structures, and, more specifically, to systems and methods for bearing a load.
[0037] Specific details of certain embodiments of the invention are set forth in the following description and in
[0038] Importantly, a grouping of inventive aspects in any particular embodiment within this detailed description, and/or a grouping of limitations in the claims presented herein, is not intended to be a limiting disclosure of those particular aspects and/or limitations to that particular embodiment and/or claim. The inventive entity presenting this disclosure fully intends that any disclosed aspect of any embodiment in the detailed description and/or any claim limitation ever presented relative to the instant disclosure and/or any continuing application claiming priority from the instant application (e.g. continuation, continuation-in-part, and/or divisional applications) may be practiced with any other disclosed aspect of any embodiment in the detailed description and/or any claim limitation. Claimed combinations which draw from different embodiments and/or originally-presented claims are fully within the possession of the inventive entity at the time the instant disclosure is being filed. Any future claim comprising any combination of limitations, each such limitation being herein disclosed and therefore having support in the original claims or in the specification as originally filed (or that of any continuing application claiming priority from the instant application), is possessed by the inventive entity at present irrespective of whether such combination is described in the instant specification because all such combinations are viewed by the inventive entity as currently operable without undue experimentation given the disclosure herein and therefore that any such future claim would not represent new matter.
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[0040] In some embodiments, structural webbing 100 may end with terminal node 102. In some embodiments, terminal node 102 may be a flat portion of material coupled with the remainder of the structure. In some embodiments, said coupling may be weld, adhesive, solder, braze, or puncture coupling such as rivets, nails, screws, etc. In some embodiments, the entire structure may be comprised of a single bar of source material, such as a tube, roll, or bar of material. In such embodiments, terminal node 102 may be a flat portion of material stamped into shape from the same source material as the remainder of the structure. See
[0041] In preferred embodiments, lead node 101 and terminal node 102 form the beginning and end of structural webbing 100. This allows for the webbing to be anchored into place on a stud or beam as appropriate, which will be discussed further with
[0042] In some embodiments, structural webbing 100 may include a lead member 103. This member and other members may be referred to throughout the specification as member or lateral member, wherein lateral means that it extends away from nodes to at least some extent in at least one horizontal direction. In some embodiments, lead member 103 may be coupled with lead node 101, extending away from the node at an angle, giving the member both height and distance from the lead node. In a preferred embodiment, lead member 103 extends away from lead node 101 at a substantially 45 degree angle from horizontal as the user looks from left to right. However, different applications may call for a higher or lower angle, and therefore lead member 103 may extend away from lead node 101 at any angle between 90 and 270 degrees from horizontal as the user looks from left to right. As with the nodes 101 and 102, the coupling of lateral member 103 may be any number of methods of coupling, such as weld, adhesive, solder, braze, or puncture coupling such as rivets, nails, screws, etc. In some embodiments, the entire structure may be comprised of a single bar of source material, such as a tube, roll, or bar of material. In such embodiments, lead node 101 may be a flat portion of material stamped into shape from the same source material as lead member 103.
[0043] In some embodiments, structural webbing 100 may include terminal member 104. This member and other members may be referred to throughout the specification as member or lateral member, wherein lateral means that it extends away from nodes to at least some extent in at least one horizontal direction. In some embodiments, terminal member 104 may be coupled with terminal node 102, extending away from the node at an angle, giving the member both height and distance from the terminal node. In a preferred embodiment, terminal member 104 extends away from terminal node 102 at a substantially 45 degree angle from horizontal as the user looks from right to left. However, different applications may call for a higher or lower angle, and therefore terminal member 104 may extend away from terminal node 102 at any angle between 90 and 270 degrees from horizontal as the user looks from right to left. As with the nodes 102 and 102, the coupling of lateral member 104 may be any number of methods of coupling, such as weld, adhesive, solder, braze, or puncture coupling such as rivets, nails, screws, etc. In some embodiments, the entire structure may be comprised of a single bar of source material, such as a tube, roll, or bar of material. In such embodiments, terminal node 102 may be a flat portion of material stamped into shape from the same source material as terminal member 104.
[0044] In some embodiments, structural webbing 100 may include at least one lower node 105. In some embodiments, structural webbing 100 may include a plurality of lower nodes 105. In preferred embodiments, lower nodes 105 will be substantially the same as lead and terminal nodes 101 and 102, in that they will either be coupled with or stamped out of the same material as the remainder of the structure. Lower nodes 105 will, in some embodiments, also have fastener holes 109, allowing for a puncture type fastener to be deployed through the whole to couple the nodes with other elements. However, lower nodes 105 do not necessarily need to be fastened to other elements in order to perform their functions. Lower nodes 105 are at least partially designed to bear some of the structural load above the webbing, and need not necessarily be fastened to other elements to do so, acting more as a brace. Nonetheless, fastener holes 109 may be included to allow fastening when desired. This will also be discussed further in
[0045] In some embodiments, structural webbing 100 may include at least one upper node 106. In some embodiments, structural webbing 100 may include a plurality of upper nodes 106. In preferred embodiments, upper nodes 106 will be substantially the same as lead and terminal nodes 101 and 102, in that they will either be coupled with or stamped out of the same material as the remainder of the structure. Upper nodes 106 will, in some embodiments, also have fastener holes 109, allowing for a puncture type fastener to be deployed through the whole to couple the nodes with other elements. However, upper nodes 106 do not necessarily need to be fastened to other elements in order to perform their functions. Upper nodes 106 are at least partially designed to bear some of the structural load above the webbing, and need not necessarily be fastened to other elements to do so, acting more as a brace. Nonetheless, fastener holes 109 may be included to allow fastening when desired. This will also be discussed further in
[0046] Some embodiments of structural webbing 100 may include at least one middle lateral member 107. Lateral members 107 may, in some embodiments, be disposed between upper and lower nodes 105 and 106, and coupled with the same in substantially the same way as lead and terminal nodes and members are coupled, i.e. welded or stamped. In a preferred embodiment, lateral members 107 will alternate being at positive and negative angles to the nodes, giving structural webbing 100 a W or zig-zag shape as seen in
[0047] Certain applications may require that structural webbing 100 be installed with lead and terminal nodes 101 and 102 facing upwards, as can be seen in
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[0049] In preferred embodiments, the material will generally be a strong material that resists deformation, such as steel or titanium. Steel in particular is ideal, as it can be easily recycled, is relatively easy to come by otherwise, and can add tremendous strength properties for the amount of material used. Using a strong material such as steel or titanium further allows a user to reduce the overall materials used, including wood, because significantly less steel is required to obtain the same structural strength as wood. For example, if the present invention were used in place of headers in a standard home wall containing two windows and a door, each of 36 inches, the total wood reduction would be 2029.5 cubic inches. In its place, only approximately 123 to 246 square inches of the structural webbing disclosed herein would be required. Overall reduction of wooden building materials is one element of Leadership in Energy & Environmental Design (LEED) certification. Moreover, if the remainder of the space is filled with insulation, the total R-value of the wall increases substantially. For instance, if the remaining area were filled with fairly standard fiberglass batt, the R-value of the wall would increase 122% over a full soft wood header, and 342% over hard wood. If the remaining area were filled with a closed cell foam insulation, the R-value of the wall would increase 361% over soft wood and 815% over hard wood. Such significant increase in R-value leads to a considerable increase in thermal efficiency. It should be noted that while materials like steel and titanium are preferred, many of these advances could still be achieved by using wood in a structure consistent with this invention. While the wood would not be eliminated, using the disclosed structure rather than a full wooden header would still constitute a reduction of at least 67% to 83%. Due to the nature of the structure, the R-value increase would not change if wood was used in the disclosed configuration rather than steel, as the entirety of the invention is encircled by either air or insulation. Furthermore, the disclosed invention eliminates thermal shorts created by beams that span the entire space between an inside and outside wall.
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[0056] While particular aspects of the present subject matter described herein have been shown and described, it will be apparent to those skilled in the art that, based upon the teachings herein, changes and modifications may be made without departing from the subject matter described herein and its broader aspects and, therefore, the appended claims are to encompass within their scope all such changes and modifications as are within the true spirit and scope of this subject matter described herein. Furthermore, it is to be understood that the invention is defined by the appended claims. It will be understood by those within the art that, in general, terms used herein, and especially in the appended claims (e.g., bodies of the appended claims) are generally intended as open terms (e.g., the term including should be interpreted as including but not limited to, the term having should be interpreted as having at least, the term includes should be interpreted as includes but is not limited to, etc.). It will be further understood by those within the art that if a specific number of an introduced claim recitation is intended, such an intent will be explicitly recited in the claim, and in the absence of such recitation no such intent is present. For example, as an aid to understanding, the following appended claims may contain usage of the introductory phrases at least one and one or more to introduce claim recitations. However, the use of such phrases should not be construed to imply that the introduction of a claim recitation by the indefinite articles a or an limits any particular claim containing such introduced claim recitation to inventions containing only one such recitation, even when the same claim includes the introductory phrases one or more or at least one and indefinite articles such as a or an (e.g., a and/or an should typically be interpreted to mean at least one or one or more); the same holds true for the use of definite articles used to introduce claim recitations. In addition, even if a specific number of an introduced claim recitation is explicitly recited, those skilled in the art will recognize that such recitation should typically be interpreted to mean at least the recited number (e.g., the bare recitation of two recitations, without other modifiers, typically means at least two recitations, or two or more recitations). Furthermore, in those instances where a convention analogous to at least one of A, B, and C, etc. is used, in general such a construction is intended in the sense one having skill in the art would understand the convention (e.g., a system having at least one of A, B, and C would include but not be limited to systems that have A alone, B alone, C alone, A and B together, A and C together, B and C together, and/or A, B, and C together, etc.).
[0057] While preferred and alternative embodiments of the invention have been illustrated and described, as noted above, many changes can be made without departing from the spirit and scope of the invention. Accordingly, the scope of the invention is not limited by the disclosure of these preferred and alternate embodiments. Instead, the invention should be determined entirely by reference to the claims that follow.