Fluid transfer device, ship including the same, and fluid for use in transfer device
09592891 ยท 2017-03-14
Assignee
Inventors
Cpc classification
F04B43/1253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/86187
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04B43/1261
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/117
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/0736
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B63B39/02
PERFORMING OPERATIONS; TRANSPORTING
F04B15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/117
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B9/109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention includes: first and second tanks and each configured to store a fluid containing fine powder; a communication pipe through which the first and second tanks and communicate with each other; and a transfer portion configured to transfer the fluid stored in a desired one of the first and second tanks to the other tank. Each of the tanks and includes a first chamber and a second chamber that are separated by a deformable dividing wall. Each of the first chambers stores an incompressible fluid, and each of the second chambers stores the fluid having higher specific gravity and viscosity than the incompressible fluid. The second chambers of the first and second tanks communicate with each other through the communication pipe. When the incompressible fluid is supplied to the desired first chamber, the transfer portion can discharge the incompressible fluid from the other first chamber.
Claims
1. A fluid transfer device comprising: first and second tanks each configured to store a fluid containing fine powder; a communication pipe through which the first and second tanks communicate with each other; and a transfer portion configured to transfer the fluid stored in the first tank to the second tank and transfer the fluid stored in the second tank to the first tank, wherein: each of the first and second tanks includes a first chamber and a second chamber that are separated by a deformable dividing wall; each of the first chambers stores an incompressible fluid; each of the second chambers stores the fluid having higher specific gravity and viscosity than the incompressible fluid; the second chambers of the first and second tanks communicate with each other through the communication pipe; when the transfer portion supplies the incompressible fluid to a desired one of the first chambers, the incompressible fluid is discharged from the other first chamber; a stirring device configured to stir the fluid in the communication pipe is provided on the communication pipe; a pressure adjuster is provided at the stirring device or the communication pipe; and the pressure adjuster includes a cylinder portion configured to cause an inner side and outer side of the stirring device or the communication pipe to communicate with each other, a piston portion provided in the cylinder portion, and a biasing unit configured to bias the piston portion such that pressure in the stirring device or the communication pipe increases.
2. The fluid transfer device according to claim 1, wherein the stirring device is a uniaxial eccentric screw pump.
3. The fluid transfer device according to claim 1, wherein: the fluid is prepared by mixing metal fine powder and one of a semisolid and a paste; the specific gravity of the fluid is 5 to 9; and a weight ratio of the semisolid or paste to the metal fine powder is 15:85 to 5:95.
4. The fluid transfer device according to claim 3, wherein: the metal fine powder is tungsten metal whose particle diameter is 10 to 150 m; and the semisolid or paste is lithium grease.
5. A ship comprising the fluid transfer device according to claim 1.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
DESCRIPTION OF EMBODIMENTS
(3) Hereinafter, a fluid transfer device and a fluid for use in the transfer device according to one embodiment of the present invention will be explained in reference to
(4)
(5) As above, by transferring the fluid 12 of high specific gravity, the position of the center of gravity of the fluid transfer device 11, and therefore, the submersible vessel can be moved by a desired distance. With this, the attitude control of the submersible vessel can be performed.
(6) In
(7) The first and second tanks 13 and 14 shown in
(8) As shown in
(9) The first chamber 19 on the upper side stores the incompressible fluid 17, and the second chamber 20 on the lower side stores the fluid 12 of high specific gravity. The incompressible fluid 17 is a liquid, such as oil or water. As described below, the fluid 12 is higher in the specific gravity and viscosity than the incompressible fluid 17 and is the fluid 12 of high specific gravity containing the fine powder of high specific gravity.
(10) The dividing wall 18 is made of synthetic rubber that is deformable and has flexibility. When the amount of incompressible fluid 17 stored in the first chamber 19 and the amount of fluid 12 stored in the second chamber 20 are substantially the same as each other, the dividing wall 18 has a substantially flat shape and is arranged substantially horizontally as shown by a solid line in
(11) Therefore, in a state where the dividing wall 18 shown in
(12) As shown in
(13) The stirring device 21 can stir the fluid 12 in the communication pipe 15. The stirring device 21 can disperse the fine powder, contained in the fluid 12 of high specific gravity, in the fluid 12 to prevent the fine power from settling out. The stirring device 21 is, for example, a uniaxial eccentric screw pump.
(14) The uniaxial eccentric screw pump can transfer the fluid 12 of high viscosity (for example, a semisolid or paste containing fine powder). As shown in
(15) Although not shown, the uniaxial eccentric screw pump includes a rotor and a stator. For example, the rotor is driven by an electric motor and rotates in both forward and backward directions. The stator is fixed to a fixed portion, and the rotor is rotatably attached to an inner hole of the stator.
(16) When the rotor rotates in the forward direction (or in the backward direction), the uniaxial eccentric screw pump can suction the fluid 12 through the first opening portion 22 (or the second opening portion 23) and discharge the fluid 12 through the second opening portion 23 (or the first opening portion 22). By the rotation of the rotor, the fluid 12 can be stirred, so that the fine powder contained in the fluid 12 can be dispersed in the fluid 12. As above, the stirring device 21 can transfer the fluid 12 while stirring the fluid 12.
(17) The stirring device 21 can stir the fluid 12 transferred through the communication pipe 15 shown in
(18) Next, a pressure adjuster 24 shown in
(19) As shown in
(20) The inner side of the stirring device 21 denotes a space formed by an outer surface of the rotor and an inner surface of the stator in the uniaxial eccentric screw pump included in the stirring device 21. This space can store the fluid 12, and by the rotation of the rotor, the fluid 12 is transferred from the first opening portion 22 (or the second opening portion 23) side to the second opening portion 23 (or the first opening portion 22) side. Since the fluid 12 is transferred as above, it is stirred.
(21) A piston portion 28 is attached to the inside of the cylinder portion 27 so as to be slidable in a front-rear direction, and a biasing unit 29 (for example, a compression coil spring) configured to bias the piston portion 28 in such a direction that the pressure in the stirring device 21 increases is provided at the piston portion 28.
(22) As shown in
(23) The pressure transducer 32 is configured such that a dividing wall (not shown) made of synthetic rubber having flexibility is provided in an outer case 32a shown in
(24) Next, the actions of the pressure adjuster 24 will be explained. According to the pressure adjuster 24, for example, when an external pressure P1 is being applied to an outer surface of an exterior portion 21a of the stirring device 21, a pressure P3 (=P1+P2) that is the sum of the external pressure P1 and a pressure P2 that is based on the biasing force of the biasing unit 29 (compression coil spring) is applied to the piston portion 28. Then, the pressure P3 applied to the piston portion 28 is transmitted to the fluid 12 stored in the space in the stirring device 21. As a result, the pressure of the fluid 12 in the space in the stirring device 21 becomes the pressure P3. A differential pressure between the pressure P3 of the fluid 12 and the external pressure P1 is denoted by P2 (=P1+P2P1). The differential pressure P2 (set pressure) is based on the biasing force of the biasing unit 29 and does not contain the external pressure P1. Therefore, even if the external pressure P1 changes, the differential pressure P2 that is constant can prevent a gas or a liquid, such as outside seawater, from getting into the space in the stirring device 21.
(25) Then, the fluid 12 stored in this space is transferred through the communication pipe 15 to the second chamber 20 of the first tank 13 or the second tank 14. The total pressure P3 (=P1+P2) applied to the fluid 12 stored in this space is transmitted to both the first and second tanks 13 and 14 through a gap between the rotor and the stator. With this, as with the stirring device 21, the pressure P3 can prevent a gas or a liquid, such as outside seawater, from getting into the communication pipe 15, the first tank 13, the second tank 14, and a storage tank 33. Therefore, the fluid 12 can be surely transferred by using the fluid transfer device 11, and the position of the center of gravity of the first and second tanks 13 and 14 can be quickly, accurately moved.
(26) Similarly, even in a case where the stirring device 21, the communication pipe 15, and the first and second tanks 13 and 14 contract or expand by, for example, an ambient temperature change, the pressure adjuster 24 can adjust the pressure P3 in the stirring device 21, the communication pipe 15, and the first and second tanks 13 and 14 such that the pressure P3 becomes higher than the external pressure P1 by the predetermined set pressure P2. With this, the same effects as above can be obtained.
(27) Next, the transfer portion 16 will be explained in reference to
(28) The supply pump 34 shown in
(29) A T port of the direction switching valve 35 is connected to the storage tank 33 through a discharge pipe 38. An A port of the direction switching valve 35 is connected to a hollow guide portion 41 through a supply-discharge pipe 39. The guide portion 41 is provided so as to be fixed to an upper wall 13a of the first tank 13, and an internal space 41a of the guide portion 41 is sealed off from the outside and communicates with the first chamber 19 of the first tank 13.
(30) A B port of the direction switching valve 35 is connected to the hollow guide portion 41 through the supply-discharge pipe 40. The guide portion 41 is provided so as to be fixed to an upper wall 14b of the second tank 14. The internal space 41a of the guide portion 41 is sealed off from the outside and communicates with the first chamber 19 of the second tank 14. Then, filters 42 are respectively provided at the supply-discharge pipes 39 and 40.
(31) Further, as shown in
(32) Each of chain double-dashed lines in the first and second tanks 13 and 14 shown in
(33) When the incompressible fluid 17 in the first chamber 19 or the fluid 12 in the second chamber 20 in each of the first and second tanks 13 and 14 increases or decreases, the dividing wall holding portion 44 causes a middle portion of the dividing wall 18 to move up or down in a substantially horizontal state. To be specific, the dividing wall holding portion 44 prevents the dividing wall 18 form closing the supply-discharge holes 46 of the first chamber 19 or the second chamber 20 when the middle portion of the dividing wall 18 is bent and deformed.
(34) As shown in
(35) Then, the incompressible fluid 17 stored in the first chamber 19 of the second tank 14 can be discharged to the storage tank 33 through the internal space 41a of the guide portion 41, the supply-discharge pipe 40, and the discharge pipe 38.
(36) When the spool of the direction switching valve 35 is switched to a right position, not shown, the P port and the B port are connected to each other, and the T port and the A port are connected to each other, so that the incompressible fluid 17 ejected from the discharge port of the supply pump 34 can be supplied to the first chamber 19 of the second tank 14 through the supply pipe 36, the supply-discharge pipe 40, and the internal space 41 a of the guide portion 41.
(37) Then, the incompressible fluid 17 stored in the first chamber 19 of the first tank 13 can be discharged to the storage tank 33 through the internal space 41a of the guide portion 41, the supply-discharge pipe 39, and the discharge pipe 38.
(38) Next, the fluid 12 will be explained. The fluid 12 is prepared by mixing a semisolid or a paste (such as grease) with metal fine powder, and the specific gravity thereof is 5 to 9, preferably 6.5 to 9. The weight ratio of the semisolid or paste to the metal fine powder is 15:85 to 5:95, preferably, substantially 10:90.
(39) Since the fluid 12 is prepared by mixing the semisolid or paste (such as grease) of high viscosity with the metal fine powder as above, the metal fine powder can be adequately prevented from settling out in the semisolid or paste, and variations in the specific gravity and viscosity in the fluid 12 can be reduced.
(40) By adopting the metal fine powder, the fluid 12 having the specific gravity of 5 to 9 can be prepared. For example, in a case where the fluid transfer device 11 is applied to a submersible vessel that is small in the entire length, the attitude control, such as the front-rear inclination or the left-right inclination, of the vessel can be performed by setting the specific gravity of the fluid 12 to 5 or more.
(41) In addition, since the weight ratio of the semisolid or paste (such as grease) to the metal fine powder is set to 15:85 to 5:95, preferably, substantially 10:90, the metal fine powder in the semisolid or paste can be prevented from settling out. As a result, as described above, the attitude control of the vessel can be performed, and the flowability of the fluid 12 can be secured such that the fluid 12 can move between the first and second tanks 13 and 14.
(42) The metal fine powder is made of tungsten metal whose particle diameter is 10 to 150 m, preferably 10 to 53 m. For example, lithium grease is adopted as the semisolid or paste. The specific gravity of the tungsten metal is, for example, about 19.3.
(43) As above, by adopting the metal fine powder whose particle diameter is 10 to 150 m, preferably 10 to 53 m, the fluid 12 of high specific gravity can be prepared.
(44) To be specific, if the particle diameter is smaller than 10 m, the aggregation of the fine powder easily occurs. Since gaps are formed among the aggregates of the fine powder, the specific gravity of the fluid 12 cannot be increased. If the particle diameter exceeds 150 m, gaps among the fine powder particles are large, so that the specific gravity of the fluid 12 cannot be increased.
(45) The tungsten metal is used as the metal fine powder, and the lithium grease is used as the semisolid or paste, so that the fluid 12 can be provided, which is high in the specific gravity, is stable at normal temperature under atmospheric pressure environment, hardly influences human bodies and nature, and is inexpensive.
(46) Next, the actions of the fluid transfer device 11 configured as above will be explained. The following will explain a case where the fluid 12 stored in the second chamber 20 of the first tank 13 shown on the left side in
(47) First, the master valve 31 of the pressure adjuster 24 is closed. With this, the fluid 12 can be prevented from flowing in and out from the second pressure adjusting pipe 26. Thus, the transfer efficiency and transfer flow rate accuracy of the fluid 12 can be improved. Next, as shown in
(48) In this state, the incompressible fluid 17 ejected through the discharge port of the supply pump 34 can be supplied to the first chamber 19 of the first tank 13. As the volume of the incompressible fluid 17 in the first chamber 19 of the first tank 13 increases, the dividing wall 18 of the first tank 13 deforms to move from the first chamber 19 side toward the second chamber 20 side. Thus, the volume of the second chamber 20 of the first tank 13 decreases. With this, the fluid 12 stored in the second chamber 20 of the first tank 13 can be transferred through the communication pipe 15 to the second chamber 20 of the second tank 14. At this time, as the volume of the fluid 12 in the second chamber 20 of the second tank 14 increases, the dividing wall 18 of the second tank 14 deforms to move from the second chamber 20 side to the first chamber 19 side. Thus, the volume of the first chamber 19 of the second tank 14 decreases. With this, the incompressible fluid 17 stored in the first chamber 19 of the second tank 14 is discharged from the first chamber 19 to be returned to the storage tank 33.
(49) As above, the fluid 12 having a desired weight and higher specific gravity than the incompressible fluid 17 is transferred from the second chamber 20 of the desired first tank 13 to the second chamber 20 of the second tank 14. With this, the position of the center of gravity of the first and second tanks 13 and 14 can be moved from the first tank 13 side to the second tank 14 side by a desired distance. These position of the center of gravity after this movement is determined based on the total weight of the fluid 12 and the incompressible fluid 17 stored in the first tank 13 and the total weight of the fluid 12 and the incompressible fluid 17 stored in the second tank 14.
(50) After that, at a desired timing, the supply pump 34 is stopped, and the master valve 31 is opened. With this, the pressure adjuster 24 can function to prevent a gas or a liquid, such as outside seawater, from getting into the stirring device 21, the communication pipe 15, the first tank 13, the second tank 14, and the storage tank 33.
(51) Next, the following will explain a case where the fluid 12 stored in the second chamber 20 of the second tank 14 shown on the right side in
(52) First, as with the above, the master valve 31 of the pressure adjuster 24 is closed, and the spool of the direction switching valve 35 is moved to the right position, although not shown. Then, the supply pump 34 is driven, and the stirring device 21 is driven in a reverse direction. The transfer of the fluid 12 in the communication pipe 15 from the second tank 14 side to the first tank 13 side can be assisted by driving the stirring device 21 in the reverse direction.
(53) After that, the incompressible fluid 17 and the fluid 12 are transferred in a direction opposite to the above. With this, the fluid 12 of a desired weight can be transferred from the second chamber 20 of the desired second tank 14 to the second chamber 20 of the first tank 13. With this, the position of the center of gravity of the first and second tanks 13 and 14 can be moved from the second tank 14 side to the first tank 13 side by a desired distance.
(54) In the fluid transfer device 11, the incompressible fluid 17 that is lower in the specific gravity and viscosity than the fluid 12 is adopted. Therefore, the transfer portion 16 can efficiently supply the incompressible fluid 17 to the first chambers 19 of the first and second tanks 13 and 14 and discharge the incompressible fluid 17 from the first chambers 19 of the first and second tanks 13 and 14. On this account, the fluid 12 having the high specific gravity and viscosity and stored in the second chamber 20 of a desired one of the first and second tanks 13 and 14 can be efficiently transferred to the second chamber 20 of the other tank.
(55) Since the first chamber 19 and the second chamber 20 are separated by the dividing wall 18 made of deformable synthetic rubber, the fluid 12 and the incompressible fluid 17 in the first and second tanks 13 and 14 do not mix with each other. Therefore, the position of the center of gravity of the first and second tanks 13 and 14 can be accurately moved to a desired tank side.
(56) Further, the fluid 12 has higher viscosity than the incompressible fluid 17. Therefore, the fine powder contained in the fluid 12 and having high specific gravity can be prevented from settling out in the fluid 12, and the variations in the specific gravity in the fluid 12 can be reduced. On this account, the movement accuracy of the position of the center of gravity of the tanks 13 and 14 and the weight accuracy of the fluid 12 to be moved can be improved.
(57) Therefore, for example, in a case where the fluid transfer device 11 is used in a ship, such as a submersible vessel, the attitude control can be performed by quickly, accurately moving the position of the center of gravity of the submersible vessel or the like. One example of the attitude control is the front-rear inclination performed when the submersible vessel submerges or rises. The front-rear inclination is quickly performed to realize a correct inclination angle. With this, the submersible vessel can quickly submerge or rise by using a small amount of propulsive power generated by a propulsive driving portion.
(58) The reason why the submersible vessel can quickly submerge or rise by using a small amount of propulsive power generated by the propulsive driving portion is because a propulsive vector and a proceeding direction of the vessel can be caused to coincide with each other or be set close to each other. With this, the effective utilization of the propulsive energy can be realized.
(59) Another example of the attitude control is the left-right inclination caused by transportable heavy loads (burdens and the like), crew members, and the like in a ship, such as a submersible vessel. The left-right inclination of the ship is performed quickly to realize a correct inclination angle. With this, the left-right balance of the ship can be quickly, safely adjusted.
(60) Another object of the attitude control is to correct the attitude (moment balance) of the ship by loaded goods of a ship, such as a submersible vessel.
(61) Further, when the fluid 12 is transferred, the deformable dividing walls 18 provided in the first and second tanks 13 and 14 deform by receiving the pressure of the incompressible fluid 17. Since the dividing wall 18 is not configured to deform by pressing a hard member against a part of the dividing wall 18, the life of the dividing wall 18 to be deformed can be extended. As a result, the fluid transfer device 11 having excellent durability can be provided.
(62) By supplying the incompressible fluid 17 of comparatively low viscosity to the first chambers 19 of the first and second tanks 13 and 14 and discharging the incompressible fluid 17 from the first chambers 19 of the first and second tanks 13 and 14, the fluid 12 of comparatively high viscosity stored in the second chamber 20 via the dividing wall 18 is transferred. Therefore, the energy used for the transfer can be made smaller than, for example, a case where the fluid 12 of comparatively high viscosity is directly transferred by using a pump.
(63) To move the position of the center of gravity of the submersible vessel or the like as above, it is effective to use mercury as the fluid 12 since the mercury has high specific gravity. However, by using the fluid 12 of high specific gravity containing the fine powder of high specific gravity according to the present embodiment, the position of the center of gravity can be quickly, surely moved without using the mercury.
(64) While stirring the fluid 12 transferred through the communication pipe 15, the stirring device 21 shown in
(65) In the above embodiment, as shown in
(66) A branching joint may be provided on the first pressure adjusting pipe 25 extending between the master valve 31 and pressure transducer 32 of the pressure adjuster 24 shown in
(67) Further, in the above embodiment, as shown in
(68) In the above embodiment, the fluid transfer device 11 is applied to the submersible vessel. However, the fluid transfer device 11 is applicable to ships other than the submersible vessel. The fluid transfer device 11 is also applicable to vehicles, land structures, and the like in addition to the ships and can move the position of the center of gravity of each of those vehicles, land structures, and the like.
INDUSTRIAL APPLICABILITY
(69) As above, according to the fluid transfer device of the present invention, the ship including the fluid transfer device, and the fluid for use in the transfer device, the fluid of high specific gravity and viscosity stored in a desired one of two tanks can be quickly transferred to the other tank with high flow rate accuracy, and the fluid transfer device has excellent durability. Thus, the present invention is suitably applied to the fluid transfer device, the ship including the fluid transfer device, and the fluid for use in the transfer device.
REFERENCE SIGNS LIST
(70) 11 fluid transfer device
(71) 12 fluid
(72) 13 first tank
(73) 13a bottom wall
(74) 13b upper wall
(75) 14 second tank
(76) 14a bottom wall
(77) 14b upper wall
(78) 15 communication pipe
(79) 16 transfer portion
(80) 17 incompressible fluid
(81) 18 dividing wall
(82) 19 first chamber
(83) 20 second chamber
(84) 21 stirring device
(85) 21a exterior portion
(86) 22 first opening portion
(87) 23 second opening portion
(88) 24 pressure adjuster
(89) 25 first pressure adjusting pipe
(90) 26 second pressure adjusting pipe
(91) 27 cylinder portion
(92) 28 piston portion
(93) 29 biasing unit (compression coil spring)
(94) 30, 42 filter
(95) 31 master valve
(96) 32 pressure transducer
(97) 32a outer case
(98) 33 storage tank
(99) 34 supply pump
(100) 35 direction switching valve
(101) 36, 37 supply pipe
(102) 38 discharge pipe
(103) 39, 40 supply-discharge pipe
(104) 41 guide portion
(105) 41a internal space
(106) 43 rod
(107) 44 dividing wall holding portion
(108) 45 linear motion bearing
(109) 46 supply-discharge hole