Field-effect transistor
09595606 ยท 2017-03-14
Assignee
Inventors
- Kenichiro TANAKA (Osaka, JP)
- Shinichi Kohda (Kyoto, JP)
- Masahiro Ishida (Osaka, JP)
- Tetsuzo UEDA (Osaka, JP)
Cpc classification
H10D30/4755
ELECTRICITY
H10D62/124
ELECTRICITY
H10D30/475
ELECTRICITY
International classification
H01L29/778
ELECTRICITY
H01L29/205
ELECTRICITY
H01L29/06
ELECTRICITY
H01L29/36
ELECTRICITY
Abstract
A field-effect transistor includes a codoped layer made of Al.sub.xGa.sub.1-xN (0x1) and formed on a p-type Si substrate, a GaN layer formed on the codoped layer, and an AlGaN layer formed on the GaN layer. The codoped layer contains C and Si as impurity elements. The impurity concentration of C in the codoped layer is equal to or higher than 510.sup.17/cm.sup.3. The impurity concentration of Si in the codoped layer is lower than the impurity concentration of C. The impurity concentration of C in the GaN layer is equal to or lower than 110.sup.17/cm.sup.3. The thickness of the GaN layer is equal to or greater than 0.75 m.
Claims
1. A field-effect transistor comprising: a first semiconductor layer made of a first nitride semiconductor and formed on a substrate; a second semiconductor layer made of a second nitride semiconductor and formed on the first semiconductor layer; and a third semiconductor layer made of a third nitride semiconductor with a band gap wider than that of the second nitride semiconductor and formed on the second semiconductor layer, wherein: the first semiconductor layer includes carbon (C) and Si as impurity elements, an impurity concentration of carbon (C) in the first semiconductor layer is equal to or higher than 510.sup.17/cm.sup.3, an impurity concentration of Si in the first semiconductor layer is lower than the impurity concentration of carbon (C) in the first semiconductor layer, an impurity concentration of carbon (C) in the second semiconductor layer is equal to or lower than 110.sup.17/cm.sup.3, and a thickness of the second semiconductor layer is equal to or greater than 0.75 m.
2. The field-effect transistor according to claim 1, wherein the first nitride semiconductor is made of Al.sub.xGa.sub.1-xN (0x1), the second nitride semiconductor is made of GaN, and the third nitride semiconductor is made of AlGaN.
3. The field-effect transistor according to claim 1, wherein the first nitride semiconductor is made of Al.sub.xGa.sub.1-xN (0x1) and Al.sub.yGa.sub.1-yN (0y1, xy), the first semiconductor layer is a superlattice layer made of the first nitride semiconductor, the second nitride semiconductor is made of GaN, and the third nitride semiconductor is made of AlGaN.
4. A field-effect transistor comprising: a first semiconductor layer made of a first nitride semiconductor and layered on a substrate; a second semiconductor layer made of a second nitride semiconductor and formed on the first semiconductor layer; and a third semiconductor layer made of a third nitride semiconductor with a band gap wider than that of the second nitride semiconductor and formed on the second semiconductor layer, wherein: the first semiconductor layer contains: a first impurity having an ionization energy Ea and a concentration Na; and a second impurity having an ionization energy Ed smaller than the ionization energy Ea, and a concentration Nd smaller than the concentration Na, a trap level is formed at the first semiconductor layer, the trap level having an activation energy greater than a sum of the ionization energy Ea and the ionization energy Ed, an impurity concentration of carbon (C) in the second semiconductor layer is equal to or lower than 110.sup.17/cm.sup.3, and a thickness of the second semiconductor layer is equal to or greater than 0.75 m.
5. The field-effect transistor according to claim 4, wherein the first nitride semiconductor is made of Al.sub.xGa.sub.1-xN (0x1), the second nitride semiconductor is made of GaN, and the third nitride semiconductor is made of AlGaN.
6. The field-effect transistor according to claim 4, wherein the first nitride semiconductor is formed by Al.sub.xGa.sub.1-xN (0x1) and Al.sub.yGa.sub.1-yN (0y1, xy), the first semiconductor layer is a superlattice layer made of the first nitride semiconductor, the second nitride semiconductor is made of GaN, and the third nitride semiconductor is made of AlGaN.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Knowledge on which the Present Disclosure is Based
(22) The present inventors have found the following problems in the conventional field-effect transistor described in Description of the Related Art.
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(24) The evaluation method was as follows. Conductive Si substrate 951 was grounded, and a positive bias voltage (600 V to 700 V) was applied for a period t.sub.i (i=1, 2, 3 . . . ) to Al electrode 958 (electrode area 0.785 mm.sup.2) formed on the surface of epitaxial layer 956. Then, the bias voltage was released, and thereafter leakage current (I.sub.i) was measured with application of 600 V to the device. This procedure was repeatedly performed.
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(28) However, as will be described later, in some cases, when the layer structure is changed for suppressing the leakage current of the device, the current collapse deteriorates as the side effect. Accordingly, in designing the device, it must be intended not only to reduce the leakage current, but also to prevent deterioration of the current collapse.
(29) In the following, how the present inventors have found the technique of reducing the leakage current while suppressing the current collapse will be described.
(30) Generally, it is known that, while GaN becomes n-type without being doped with impurities because of the influence by a residual donor, introduction of Fe or C serving as the deep acceptor in GaN can raise the resistance because the residual carrier are compensated for (Non Patent Literature 2 (S. Heikman, S. Keller, S. P. DenBaars, U. K. Mishra, Growth of Fe doped semi-insulating GaN by metalorganic chemical vapor deposition. Applied Physics Letters 81 (2002) 439-441), Non Patent Literature 3 (J. B. Webb, H. Tang, S. Rolfe and J. A. Bardwell, Semi-insulating C-doped GaN and high-mobility AlGaN/GaN heterostructures grown by ammonia molecular beam epitaxy. Applied Physics Letters 75 (1999) 953-955)).
(31) However, when the growth through MOCVD is performed, introduction of Fe is not desirable because Fe causes a great memory effect and contaminates the reactor. Further, when Fe is introduced into the buffer layer, Fe is inevitably introduced into the region near the two-dimensional electron gas because of the memory effect of Fe. It is known that Fe causes the collapse at this timing. Accordingly, it is not desirable to introduce Fe into a GaN epitaxial film.
(32) On the other hand, carbon (C) is mixed from group III materials in the growth through MOCVD. Since the mixed amount can be controlled by the growth temperature, the growth pressure and the V/III ratio, it is less disadvantageous as compared to introduction of Fe.
(33) According to the first-principles calculation, the mechanism of raising the resistance by introducing C into GaN functions because C.sub.N (C at the N position) compensates for V.sub.N vacancies (vacancies at the N position). Here, it is known that it is desirable to introduce C of about 110.sup.19/cm.sup.3 or higher in order to raise the resistance of the GaN epitaxial film by C (Non Patent Literature 4 (C. H. Seager, A. F. Wright, J. Yu and W. Gotz, Role of carbon in GaN. Journal of Applied Physics 92 (2002) 6553)). However, when C of such a high concentration is introduced into a GaN epitaxial film, defects and traps are likely to be generated at the same time.
(34) On the other hand, Non Patent Literature 4 discloses a method for raising the resistance of a GaN epitaxial film by, instead of introducing C of high concentration, codoping Si simultaneously with C while suppressing the concentration of C to about 510.sup.17/cm.sup.3.
(35) According to the first-principles calculation, the mechanism of raising the resistance of a GaN epitaxial film by codoping C and Si functions because Si.sub.Ga (Si at the Ga position) compensates for C.sub.N (C at the N position). Therefore, provided that the resistance can be raised by the codoping, deterioration in crystallinity may be suppressed because the concentration of C can be suppressed as compared to the case where the resistance of GaN is raised solely by C. Further, the reduced concentration of C enables growth at high temperatures. Hence, a reduction in the concentration of V.sub.N defects can be expected.
(36) On the other hand, when a high voltage is applied to a field-effect transistor in an OFF state, electrons are trapped by the GaN layer which contains C and Si as impurities. These electrons have an extremely deep trap level. Since these electrons are negatively charged, they bring about the effect that may be realized by application of a negative bias to the channel, when the device is turned ON. Therefore, the channel becomes narrow and the current collapse occurs. In contrast, since no electron traps exist at the layer on the GaN layer doped with C and Si, the current collapse is not triggered. Hence, by fully separating the GaN layer that triggers the current collapse from the channel region formed at the upper layer, the channel can be prevented from becoming narrow. Thus, since the GaN layer doped with C and Si and the channel region can be separated from each other by setting the thickness of the upper layer to at least a prescribed value, the leakage current can be reduced while suppressing the occurrence of the current collapse in an OFF state and at an actual operational voltage.
(37) In the following, with reference to the drawings, a description will be given of exemplary embodiments of the present disclosure in detail.
(38) Note that, the exemplary embodiments described in the following are merely specific examples of the present disclosure. The numerical values, shapes, materials, constituents, arranged position of the constituents and the manner of connection shown in the following exemplary embodiments are examples, and not intended to limit the present disclosure. The present disclosure is specified by the scope of claims. Hence, among the constituents described in the following exemplary embodiments, though those not described in independent claims which represent the most generic terms of the present disclosure are not necessarily essential for achieving the object of the present disclosure, they are shown as the constituents that structure more preferred modes.
First Exemplary Embodiment
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(40) Codoped layer 104 is a first semiconductor layer formed by Al.sub.xGa.sub.1-xN (0x1) being a first nitride semiconductor. Here, codoped layer 104 which is formed for reducing leakage is doped with Si as the donor by 110.sup.17/cm.sup.3 and carbon (C) as the acceptor by 510.sup.17/cm.sup.3.
(41) Note that, C being doped as the acceptor is introduced by auto-doping during the MOCVD growth. On the other hand, Si being the donor is intentionally doped. Further, in order to form a highly insulating GaN epitaxial film, the concentration of Si used for compensating for C functioning as the acceptor must not exceed the concentration of C, because GaN becomes conductive when the concentration of Si exceeds the concentration of C. That is, codoped layer 104 contains carbon (C) and Si as the impurity elements. Further, the concentration of C is equal to or higher than 510.sup.17/cm.sup.3, and the concentration of Si is lower than the concentration of C.
(42) Further, undoped GaN layer 105 is a second semiconductor layer formed by GaN being a second nitride semiconductor, and the concentration of C in undoped GaN layer 105 is equal to or lower than 110.sup.17/cm.sup.3.
(43) Still further, a thickness t.sub.105 of undoped GaN layer 105 is equal to or greater than 0.75 m.
(44) Undoped AlGaN layer 106 is formed on undoped GaN layer 105. Undoped AlGaN layer 106 is a third semiconductor layer formed by AlGaN being a third nitride semiconductor with a wider band gap as compared to that of the second nitride semiconductor.
(45) In the following, with reference to
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(47) Further, the concentration of C in codoped layer 104 must be equal to or higher than 510.sup.17/cm.sup.3.
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(49) In the following, field-effect transistor 1 according to the present exemplary embodiment structured as described above and a field-effect transistor according to Comparative Example are compared against each other. Here, the field-effect transistor according to Comparative Example is a field-effect transistor including a layer doped solely with C, instead of being codoped with C and Si, so as to raise the resistance.
(50) The field-effect transistor according to Comparative Example is different from field-effect transistor 1 in that codoped layer 104 is replaced by a doped layer doped with solely C by 110.sup.19/cm.sup.3. That is, what are stacked in order on p-type Si substrate 101 are: AlN buffer layer 102 by a thickness of 200 nm; superlattice layer 103 made of AlN and GaN layers by a thickness of 2 m: a doped layer doped solely with C by 110.sup.19/cm.sup.3 by a thickness of 850 nm; undoped GaN layer 105 by a thickness of 500 nm; and undoped AlGaN layer 106 by a thickness of 50 nm. A source electrode, a drain electrode and a gate electrode are similarly structured as field-effect transistor 1.
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(52) Next, a description will be given of the effect on the current collapse brought about by employment of codoped layer 104, by comparing the switching characteristic of field-effect transistor 1 and that of Comparative Example against each other.
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(54) The current collapse is discussed. As described above, firstly, when the device is turned OFF, a strong electric field is applied to the region near the 2 DEG, and electrons are trapped in this region. Next, when the device is turned ON, the trapped electrons near the 2 DEG narrow the 2 DEG. Accordingly, the resistance when the device is turned ON (R.sub.ON) rises, whereby the current collapse occurs. Accordingly, by examining in detail the transient response of the ON-state resistance R.sub.ON of the device after the device is switched from an OFF state to an ON state, the process of the trapped electrons being discharged can be examined. Additionally, by acquiring the temperature dependence of the discharge process, the trap energy of the electrons can be learned.
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R.sub.ON(t)=R.sub.DC+R.sub.eexp((t/).sup..sup.
(56) Where a time constant is a relaxation time constant of the ON-state resistance R.sub.ON of the evaluated FET in an ON state, and is a time constant of the discharge process of traps that trigger the collapse. Note that, in Equation 1, R.sub.DC is R.sub.ON when there is no increase in the ON-state resistance due to the collapse, R.sub.e is an increase amount of R.sub.ON when t=0, and e is an index. The foregoing procedure is performed while varying the temperature of the evaluated FET. at each temperature is determined, and the determined is expressed by an Arrhenius plot. Since represents the time constant of discharge of electrons captured in an OFF state of the evaluated FET, the potential energy of the captured electrons can be obtained by expressing the temperature dependence by the Arrhenius plot.
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(59) Firstly, in Comparative Example including no codoped layer, as shown in
(60) In contrast, in connection with field-effect transistor 1 according to the present exemplary embodiment, as disclosed in
(61) Further, with field-effect transistor 1, the level of depth 2.3 eV, which did not appear when Comparative Example was switched, was observed. This level characteristically appears with the field-effect transistor including the codoped layer and, therefore, this level is considered to be the level newly appeared by the codoped C and Si. It is considered that, because of the extremely deep energy formed by the newly generated level, the effect of suppressing the leakage current was brought about. That is, codoped layer 104 includes a first impurity C having an ionization energy Ea (e.g., 0.8 eV) and a concentration Na, and a second impurity Si having an ionization energy Ed (e.g., 0.03 eV) being smaller than the ionization energy Ea, and a concentration Nd being smaller than the concentration Na. Further, codoped layer 104 also involves a trap level whose activation energy (e.g., 2.3 eV) is greater than the sum (e.g., 0.83 eV) of the ionization energy Ea and the ionization energy Ed.
(62) On the other hand, a problem was found that the current collapse extremely deteriorates in the device employing the codoped layer as the buffer layer by being influenced by the deep level, as compared to the device employing no codoped layer as the buffer layer.
(63) Accordingly, in employing codoped layer 104 as the buffer layer, the present inventors further considered whether the electron trap having a deep potential energy formed in codoped layer 104 could be prevented from exhibiting the disadvantageous effect when the device is switched ON, by increasing the thickness of undoped GaN layer 105 formed on codoped layer 104.
(64) As a result, it was found that, by setting the thickness t.sub.105 of undoped GaN layer 105 to be equal to or greater than 0.75 m, the ON-state resistance when switched at a voltage V.sub.dd=400 V, i.e., the voltage used to drive the device, became twice as great as the DC resistance or less than that, achieving the practically usable level.
(65) Specifically, variations of the structure of the field-effect transistor shown in
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(67) The reason of this phenomenon is described with reference to
(68) As can be seen from the result described above, by setting the thickness of undoped GaN layer 105 to be equal to or greater than 0.75 m, codoped layer 104 and the channel can be separated from each other by 0.75 m or more. Accordingly, the leakage current can be reduced while suppressing the occurrence of the current collapse in an OFF state and at an actual operational voltage.
Second Exemplary Embodiment
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(70) Superlattice layer 203 is a first semiconductor layer formed by a superlattice layer structured by Al.sub.xGa.sub.1-xN and Al.sub.yGa.sub.1-yN being a first nitride semiconductor. Here, superlattice layer 203 codoped with Si and C for reducing leakage is doped with Si as the donor by 110.sup.17/cm.sup.3 and carbon (C) as the acceptor by 510.sup.17/cm.sup.3. Further, in order to form a highly insulating GaN epitaxial film, the concentration of Si used for compensating for C functioning as the acceptor must not exceed the concentration of C, because GaN becomes conductive when the concentration of Si exceeds the concentration of C. That is, superlattice layer 203 contains carbon (C) and Si as impurity elements. Further, the concentration of C is equal to or higher than 510.sup.17/cm.sup.3, and the concentration of Si is lower than the concentration of C.
(71) Further, undoped GaN layer 105 is a second semiconductor layer formed by GaN being a second nitride semiconductor, and the concentration of C in undoped GaN layer 105 is equal to or lower than 110.sup.17/cm.sup.3.
(72) Still further, a thickness t.sub.105 of undoped GaN layer 105 is equal to or greater than 0.75 m.
(73) Undoped AlGaN layer 106 is formed on undoped GaN layer 105. Undoped AlGaN layer 106 is a third semiconductor layer formed by AlGaN being a third nitride semiconductor with a band gap wider as compared to that of the second nitride semiconductor.
(74) When a high voltage is applied to field-effect transistor 2 structured as above in an OFF state, electrons are trapped by superlattice layer 203 which contains C and Si as impurities. These electrons have an extremely deep trap level. Since these electrons are negatively charged, they bring about the effect that may be realized by application of a negative bias to the channel, when the device is turned ON. Hence, the channel becomes narrow. On the other hand, since undoped GaN layer 105 does not contain any electron traps, the current collapse is not triggered. Hence, by fully separating superlattice layer 203 that triggers the current collapse from the channel layer, the channel is less likely to become narrow.
(75) As can be seen from the result described above, by setting the thickness of undoped GaN layer 105 to be equal to or greater than 0.75 m, superlattice layer 203 and the channel can be separated from each other by 0.75 m or more. Accordingly, the leakage current can be reduced while suppressing the occurrence of the current collapse in an OFF state and at an actual operational voltage.
(76) In the foregoing, though the description has been given of the field-effect transistor of the present disclosure based on the exemplary embodiments, the field-effect transistor of the present disclosure is not limited to the above-described exemplary embodiments. The present disclosure includes other exemplary embodiments realized by any combination of any constituents in the exemplary embodiments, variations obtained by making any changes which can be devised by a person skilled in the art within the range not deviating from the gist of the present disclosure to the exemplary embodiments, and a variety of devices including the field-effect transistor of the present disclosure.
(77) A field-effect transistor apparatus obtained by the present disclosure is useful as a power transistor used in a power supply circuit of a consumer appliance such as an air conditioner.