Active bypass flow control for a seal in a gas turbine engine
09593590 ยท 2017-03-14
Assignee
Inventors
Cpc classification
F01D11/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/301
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2270/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An active bypass flow control system for controlling bypass compressed air based upon leakage flow of compressed air flowing past an outer balance seal between a stator and rotor of a first stage of a gas turbine in a gas turbine engine is disclosed. The active bypass flow control system is an adjustable system in which one or more metering devices may be used to control the flow of bypass compressed air as the flow of compressed air past the outer balance seal changes over time as the outer balance seal between the rim cavity and the cooling cavity wears In at least one embodiment, the metering device may include an annular ring having at least one metering orifice extending therethrough, whereby alignment of the metering orifice with the outlet may be adjustable to change a cross-sectional area of an opening of aligned portions of the outlet and the metering orifice.
Claims
1. An active bypass flow control system for an outer balance seal, comprising: a stator assembly positioned in proximity to a first stage rotor whereby a compressed air channel is positioned between a portion of the stator assembly and a rotor shaft, at least one outer balance seal configured to at least reduce a portion of hot gases from flowing into a cooling cavity, at least one bypass channel extending from an inlet in fluid communication with the compressed air channel upstream of the at least one outer balance seal to an outlet in fluid communication with the compressed air channel downstream from the at least one outer balance seal, at least one metering device that is adjustable to adjust the flow of cooling fluids through the at least one bypass channel to accommodate a changing flow of compressed air past the at least one outer balance seal as the outer balance seal wears during turbine engine operation; and further comprising a position control system for controlling a position of the at least one metering device relative to the outlet of the at least one bypass channel, wherein the position control system further comprises at least one sensor configured to measure an amount of leakage flow occurring across the at least one metering device, wherein the metering device is adjusted to exhaust less compressed air from the outlet in response to data derived from the at least one sensor indicating wearing of the outer balance seal.
2. The active bypass flow control system of claim 1, wherein the at least one metering device is an annular ring having at least one metering orifice extending therethrough.
3. The active bypass flow control system of claim 2, wherein the at least one metering device is positioned at the outlet of the at least one bypass channel and is adjustable such that alignment of the at least one metering orifice with the outlet is adjustable to change a cross-sectional area of opening of aligned portions of the outlet of the at least one bypass channel and the at least one metering orifice of the at least one metering device.
4. The active bypass flow control system of claim 2, wherein the at least one metering device includes a plurality of metering orifices extending through the at least one metering device.
5. The active bypass flow control system of claim 4, wherein the plurality of metering orifices are positioned equidistant from each other.
6. The active bypass flow control system of claim 4, wherein the plurality of metering orifices are positioned in the at least one metering device such that each of the metering orifices is aligned with a bypass channel in an open state.
7. The active bypass flow control system of claim 1, wherein the position control system comprises a cam adjustor having an internal slot for receiving a post that retains the at least one metering device relative to the outlet of the at least one bypass channel, wherein the post is capable of being moved within the slot to change the position of the at least one metering device relative to the outlet of the at least one bypass channel.
8. The active bypass flow control system of claim 1, wherein the position control system further comprises at least one control lever for changing alignment of the at least one metering device relative to the outlet of the at least one bypass channel.
9. The active bypass flow control system of claim 1, wherein the position control system further comprises at least one motor usable to change alignment of the at least one metering device relative to the outlet of the at least one bypass channel.
10. The active bypass flow control system of claim 1, wherein the position control system further comprises a controller in communication with the at least one sensor and with at least one motor such that the controller controls operation of the at least one motor to control alignment of the at least one metering device relative to the outlet of the at least one bypass channel based upon data derived from the at least one sensor.
11. The active bypass flow control system of claim 1, wherein the at least one outer balance seal is a labyrinth seal formed from a plurality of teeth sealing a rim cavity from the cooling cavity.
12. The active bypass flow control system of claim 11, wherein the at least one outer balance seal is positioned on a radially inward end of the rim cavity between the rim cavity and the cooling cavity.
13. A gas turbine engine having an active bypass flow control system for an outer balance seal, comprising: a stator assembly positioned in proximity to a first stage rotor whereby a compressed air channel is positioned between a portion of the stator assembly and a rotor shaft, at least one outer balance seal configured to at least reduce a portion of hot gases from flowing into a cooling cavity; at least one bypass channel extending from an inlet in fluid communication with the compressed air channel upstream of the at least one outer balance seal to an outlet in fluid communication with the compressed air channel downstream from the at least one outer balance seal, at least one metering device that is adjustable to adjust the flow of cooling fluids through the at least one bypass channel to accommodate a changing flow of compressed air past the at least one outer balance seal as the outer balance seal wears during turbine engine operation, wherein the at least one metering device is an annular ring having at least one metering orifice extending therethrough, wherein the at least one metering device is positioned at the outlet of the at least one bypass channel and is adjustable such that alignment of the at least one metering orifice with the outlet is adjustable to change a cross-sectional area of opening of aligned portions of the outlet of the at least one bypass channel and the at least one metering orifice of the at least one metering device, and a position control system for controlling a position of the at least one metering device relative to the outlet of the at least one bypass channel, wherein the position control system further comprises at least one sensor configured to measure an amount of leakage flow occurring across the at least one metering device and further comprises a controller in communication with the at least one sensor and with at least one motor such that the controller controls operation of the at least one motor to control alignment of the at least one metering device relative to the outlet of the at least one bypass channel based upon data derived from the at least one sensor, wherein the metering device is adjusted to exhaust less compressed air from the outlet in response to the data derived from the at least one sensor indicating wearing of the outer balance seal.
14. The active bypass flow control system of claim 13, wherein the at least one metering device includes a plurality of metering orifices extending through the at least one metering device.
15. The active bypass flow control system of claim 14, wherein the plurality of metering orifices are positioned in the at least one metering device such that each of the metering orifices is aligned with a bypass channel in an open state.
16. The active bypass flow control system of claim 13, wherein the position control system comprises a cam adjustor having an internal slot for receiving a post that retains the at least one metering device relative to the outlet of the at least one bypass channel, wherein the post is capable of being moved within the slot to change the position of the at least one metering device relative to the outlet of the at least one bypass channel.
17. The active bypass flow control system of claim 13, wherein the position control system further comprises the at least one motor usable to change alignment of the at least one metering device relative to the outlet of the at least one bypass channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and form a part of the specification, illustrate embodiments of the presently disclosed invention and, together with the description, disclose the principles of the invention
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DETAILED DESCRIPTION OF THE INVENTION
(27) As shown in
(28) As shown in
(29) The active bypass flow control system 10 may also include one or more bypass channels 28 extending from an inlet 40 in fluid communication with the compressed air channel 16 upstream of the outer balance seal 12 to an outlet 26 in fluid communication with the compressed air channel 16 downstream from the outer balance seal 12 In at least one embodiment, the bypass channel 28 may be positioned within a portion of the stator assembly 18. As shown in
(30) The active bypass flow control system 10 may also include one or more metering devices 14 that is adjustable to adjust the flow of cooling fluids through the bypass channel 28 to accommodate a changing flow of compressed air past the outer balance seal 12 as the outer balance seal 12 wears during turbine engine operation. In at least one embodiment, the metering device 14 may be an annular ring 22 having one or more metering orifices 24 extending therethrough. The metering device 14 may be positioned at the outlet 26 of the bypass channel 28 and may be adjustable such that alignment of the metering orifice 24 with the outlet 26 is adjustable to change a cross-sectional area of an opening 44 of aligned portions of the outlet 26 of the bypass channel 28 and the metering orifice 24 of the metering device 14. In at least one embodiment, the metering device 14 may include a plurality of metering orifices 24 extending through the metering device 14. In at least one embodiment, the plurality of metering orifices 24 may be positioned equidistant from each other, and, in other embodiments, the plurality of metering orifices 24 may be positioned in other configurations relative to each other. The plurality of metering orifices 24 may be positioned in the metering device 14 such that each of the metering orifices 24 is aligned with a bypass channel 28 in an open state, as shown in
(31) In at least one embodiment, the metering orifices 24 may be skewed or angled, as shown in
(32) The active bypass flow control system 10 may also include a position control system 46 for controlling position of the metering device 14 relative to the outlet 26 of the bypass channel 28. The position control system 46 may be, but is not limited to being, a manual system, a motor driven system, and an automatically adjustable system In at least one embodiment, as shown in
(33) The position control system 46 may also include one or more sensors 58 configured to measure an amount of leakage flow occurring across the metering device 14 The sensor 58 may be any appropriate sensor 58 configured to detect pressure, such as, but not limited to, downstream preswirler pressure The sensor 58 may measure a pressure ratio across the metering device 14 or mass flow. In at least one embodiment of the active bypass flow control system 10, the position control system 46 may also include a controller 60 in communication with the sensor 58 and with the motor 56 such that the controller 60 controls operation of the motor 56 to control alignment of the metering device 14 relative to the outlet 26 of the bypass channel 28 based, at least in part, upon data derived from the sensor 58 The controller 60 may be, but is not limited to being, the turbine engine logic control system, a component within the turbine engine logic control system, any microcontroller, programmable controller, computer, personal computer (PC), server computer, a client user computer, a tablet computer, a laptop computer, a desktop computer, a control system, or any machine capable of executing a set of instructions (sequential or otherwise) that specify actions to be taken by the controller 60 Further, while a single controller 60 is illustrated, the term controller shall also be taken to include any collection of controllers that individually or jointly execute a set (or multiple sets) of instructions to perform any one or more of the methodologies discussed herein
(34) During use, compressed air is passed from a compressor into the compressed air channel 16 The compressed air is substantially prevented from entering the rim cavity 62 via the outer balance seal 12 and hot gas is substantially prevented from being ingested into the cooling cavity 25 from the rim cavity 62 The metering device 14 may be used to divert compressed air into the rim cavity 62 to purge hot gas from the rim cavity 62 when the outer balance seal 12 is preventing flow of the hot gas into the cooling cavity 25 and the compressed air channel 16 As the outer balance seal 12 wears and becomes less effective with greater compressed air leakage, the metering device 14 may be adjusted to exhaust less compressed air from the outlet 26 The flow of compressed air through the metering device 14 may be adjusted by adjusting the metering device 14 such that less of the metering orifices 24 is aligned with the outlet 26 of the bypass channel 28 The position of the metering device 14 may be adjusted when the turbine engine is operating or during an outage when the engine is shutdown The position of the metering device 14 may be adjusted manually, such as using the control lever 54 and cam adjustor 48, via one or more motors 56, via an automatic system as described above with the controller 60, motor 56 and sensor 58, or any combination of these systems
(35) In another embodiment, as shown in
(36) The pin 72 may include one or more orifices 80. The orifice 80 may be positioned and the pin 72 rotated such that in the open position, as shown in
(37) In another embodiment, the active bypass flow control system 10 may include a metering device 14 formed from one or more valves 70 formed from one or more pins 72 that are each controlled by a cam 74, as shown in
(38) As shown in
(39) In another embodiment, as shown in
(40) In at least one embodiment, the active bypass flow control system 10 may be used to control a portion of the bypass channels 28 positioned circumferentially about an engine For example, and not by way of limitation, the active bypass flow control system 10 may control the flow through a collection of bypass channels 28 on either side of a gas turbine 21 but not control the flow of gases through bypass channels on the top and bottom of the gas turbine 21
(41) The foregoing is provided for purposes of illustrating, explaining, and describing embodiments of this invention Modifications and adaptations to these embodiments will be apparent to those skilled in the art and may be made without departing from the scope or spirit of this invention