Filling apparatus
11635169 · 2023-04-25
Assignee
Inventors
Cpc classification
F17C2225/0123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0326
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0168
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0364
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C5/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0626
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0443
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C5/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/32
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F17C2270/0139
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0636
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2265/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2225/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0184
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2250/0439
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0337
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F17C13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A filling apparatus that does not significantly reduce a required pressure immediately after a start of hydrogen filling, and can reliably fill fuel cell vehicles and the like. The filling apparatus (100) includes a control unit (10), and the control unit (10) has a function of boosting pressure required from a hydrogen filling apparatus (100) to a rear facility (200) until initial pressure measurement is completed. The control unit (10) may have a function of determining whether or not communication filling is established, and when communication filling is established, setting a pressure higher than an internal pressure of a tank received from a vehicle side by a predetermined pressure (for example, 5 MPa) as a pressure required for the rear facility (200) at an initial stage of filling.
Claims
1. A filling apparatus comprising a control unit, wherein said control unit is configured to: execute control for boosting pressure required from a rear supply facility in operative communication with the filling apparatus until a discharge pressure of the filling apparatus is equal to a prescribed initial pressure magnitude; and determine whether or not communication filling is established, and: when communication filling is established, to set the discharge pressure to be higher than an internal pressure of a tank received from a vehicle side by a predetermined amount; and when communication filling is not established, to set the discharge pressure to be equal to 30 to 60% of a maximum value.
2. The filling apparatus claimed in claim 1, wherein said control unit is configured to set the discharge pressure to be higher than a measured internal pressure of a vehicle-side tank by a constant pressure after the prescribed initial pressure magnitude is met.
3. The filling apparatus as claimed in claim 1, wherein said control unit is configured to increase the discharge pressure when flow rate of a gas to be filled is less than a predetermined value.
4. The filling apparatus claimed in claim 1, wherein said control unit is configured to set the discharge pressure to be higher than a measured internal pressure of a vehicle-side tank by a constant pressure after the prescribed initial pressure magnitude is met.
5. The filling apparatus as claimed in claim 1, wherein said control unit is additionally configured to increase the discharge pressure when flow rate of a gas to be filled is less than a predetermined value.
6. The filling apparatus claimed in claim 5, wherein said control unit is configured to set the discharge pressure to be higher than a measured internal pressure of a vehicle-side tank by a constant pressure after the prescribed initial pressure magnitude measurement is met.
7. A filling method comprising the steps of: determining whether or not a discharge pressure of a filling apparatus has met an initial prescribed pressure magnitude, and boosting the discharge pressure until the prescribed pressure magnitude is met; and determining whether or not communication filling is established, and: setting the discharge pressure to a magnitude higher than an internal pressure of a tank received from a vehicle side by a predetermined magnitude amount when communication filling is established; and setting the discharge pressure to be equal to 30 to 60% of a maximum value when communication filling is not established.
8. The filling method as claimed in claim 7, wherein said discharge pressure is increased when flow rate of a gas to be filled is less than a predetermined value.
9. The filling method as claimed in claim 7, wherein said discharge pressure is set higher than a measured internal pressure of a vehicle-side tank by a constant pressure after the discharge pressure meets the initial prescribed pressure magnitude.
10. The filling method as claimed in claim 7, wherein said discharge pressure is increased when flow rate of a gas to be filled is less than a predetermined value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION
(8) Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the illustrated embodiments, a case where a gas to be filled is hydrogen is shown, but the filling apparatus according to the illustrated embodiments can also be applied to filling of other gases. First, the first embodiment of the present invention will be described with reference to
(9) The control unit 10 acquires measurement result of the flow meter 4 via a measurement signal line Li1 and transmits a control signal to the flow rate adjusting valve 2 (pressure adjusting valve) via a control signal line Lo1. A conventionally known cooling unit 6 has a function of lowering temperature of a filled hydrogen when the vehicle-side tank 21 is filled with hydrogen, and the cooling unit 6 is, for example, an existing heat exchange device type. When filling ends or stops, the control unit 10 transmits a control signal to the flow rate adjusting valve 2 and the shutoff valve 3 via the control signal lines Lo1 and Lo2, respectively, and closes the flow rate adjusting valve 2 and the shutoff valve 3. The vehicle-side tank 21 is provided with a pressure sensor (not shown) that measures pressure inside the vehicle-side tank 21 and a temperature sensor (not shown) that measures temperature inside the vehicle-side tank 21. When communication filling is established, pressure and temperature information in the vehicle-side tank 21 is transmitted to the control unit 10 via a vehicle-side control unit and a connector (not shown) and a measurement signal line Li2. When communication filling is established, the filling apparatus 100 (control unit 10) acquires information (pressure, temperature, etc.) of the vehicle-side tank 21 from the vehicle 20 side, and controls each equipment (flow rate adjusting valve 2, shutoff valve 3, flow meter 4, etc.) on the filling apparatus 100 side or receives measurement signals to supply hydrogen gas to the vehicle-side tank 21 within an appropriate pressure range according to the filling protocol, that is, performing hydrogen filling.
(10) In
(11) In
(12) The control unit 10 (filling apparatus 100) has a function of setting a pressure higher than a pressure received from the vehicle 20 side by a predetermined pressure (for example, 5 MPa) as a required pressure for the rear facility 200 until initial pressure measurement is completed when a communication filling system is established (when the control unit 10 receives a pressure and a temperature in the tank 21 on the vehicle side). As will be described later in
(13) The control unit 10 has a function of setting a pressure of 30 to 60% of the maximum value (for example, 80 MPa), for example, 35 MPa as a pressure requested to the rear facility 200 (a pressure of hydrogen gas that the rear facility 200 supplied to the filling apparatus 100) at the beginning of filling when the communication filling system is not established (when the control unit 10 does not receive a pressure and a temperature in the vehicle-side tank 21). Even if the communication filling system has not been established, the control unit 10 has a function of executing control to gradually increase the required pressure as needed in the process of initial pressure measurement. For example, the required pressure is increased in the order of “35 MPa”.fwdarw.“50 MPa”.fwdarw.“80 MPa”. The control to gradually increase the required pressure is performed based on the hydrogen flow rate (mass flow rate) as in the case where the communication filling system is established. That is, in the period until the pressure measurement in the vehicle-side tank 21 is completed and the communication filling system is not established, the control unit 10 stepwise increases the required pressure to the rear facility 200 based on the flow rate measurement value from the flow meter 4 when the hydrogen flow rate (mass flow rate) to be filled is less than a predetermined value (for example, 100 g/min).
(14) Further, in
(15) In
(16) Next, the control in the first embodiment will be described with reference to
(17) In step S3 (when vehicle communication filling is established), the required pressure to the rear facility 200 (pressure of hydrogen gas supplied by the rear facility 200 to the filling apparatus 100) is set to be higher than a pressure in the tank received from the vehicle side by, for example, 5 MPa (predetermined pressure). Such a setting is executed as a function of the control unit 10. Then, the process proceeds to step S4.
(18) In step S4, the control unit 10 determines whether or not the initial pressure measurement is completed when 5 seconds have passed since the required pressure was set to a pressure 5 MPa higher than the tank pressure received from the vehicle side in step S3. At the same time, in step S4, whether or not the hydrogen flow rate (mass flow rate) is, for example, less than 100 g/min (predetermined value) is judged. The control unit 10 acquires measurement result of the flow meter 4 and executes the determination. When the measurement of the initial pressure is not completed 5 seconds after the required pressure is set, and the hydrogen flow rate (mass flow rate) to be filled is less than 100 g/min (predetermined value) (step S4 is “Yes”), the process proceeds to step S5. On the other hand, the measurement of the initial pressure is completed 5 seconds after the required pressure setting, or the hydrogen flow rate (mass flow rate) to be filled is not less than 100 g/min (predetermined value) (step S4 is “No”), the process proceeds to step S8.
(19) In step S5 (when the initial pressure measurement is not completed 5 seconds after the required pressure setting and the hydrogen mass flow rate to be filled is less than 100 g/min), the required pressure to the rear facility 200 is set to a pressure higher than the tank pressure received from the vehicle side by, for example, 15 MPa (increasing the required pressure from the time of step S3: “tank pressure+5 MPa”.fwdarw.“tank pressure+15 MPa”). The setting is executed by transmitting the control signal from the control unit 10 to the rear facility 200. Then, the process proceeds to step S6.
(20) In step S6, it is judged whether or not the initial pressure measurement is completed when 5 seconds have passed since the required pressure was set to a pressure 15 MPa higher than the tank pressure received from the vehicle side in step S5. At the same time, it is judged the hydrogen flow rate (mass flow rate) to be filled is less than, for example, 100 g/min. When the initial pressure measurement is not completed 5 seconds after the required pressure setting, and the hydrogen flow rate to be filled is less than 100 g/min (step S6 is “Yes”), the process proceeds to step S7. On the other hand, the measurement of the initial pressure is completed 5 seconds after the required pressure setting, or the hydrogen flow rate to be filled is not less than 100 g/min (step S6 is “No”), the process proceeds to step S8.
(21) In step S7 (when the initial pressure measurement is not completed 5 seconds after the required pressure setting and the hydrogen flow rate to be filled is less than 100 g/min), the required pressure to the rear facility 200 is set to, for example, the maximum value of 80 MPa. This setting is also executed by transmitting the control signal from the control unit 10 to the rear facility 200. Then, the process proceeds to step S8. In step S8, the measurement of the initial pressure is finished, and the process proceeds to step S9. In step S9, the required pressure to the rear facility 200 is set to be higher than the measured initial pressure by, for example, 10 MPa (constant pressure). Then, the process proceeds to step S18.
(22) As described above, in
(23) In step S11, it is determined whether or not the measurement of the initial pressure is completed 5 seconds after the required pressure is set (to 35 MPa). At the same time, it is determined whether or not the hydrogen mass flow rate to be filled is less than, for example, 100 g/min. When the initial pressure measurement is not completed 5 seconds after the required pressure setting, and the hydrogen flow rate (mass flow rate) to be filled is less than 100 g/min (step S11 is “Yes”), the process proceeds to step S12. On the other hand, the measurement of the initial pressure is completed 5 seconds after the required pressure setting, or the hydrogen flow rate (mass flow rate) to be filled is not less than 100 g/min (predetermined value) (step S11 is “No”), the process proceeds to step S15.
(24) In the next step S12 (when the measurement of the initial pressure is not completed 5 seconds after the required pressure setting and the hydrogen flow rate (mass flow rate) to be filled is less than 100 g/min), the required pressure to the equipment 200 is set to, for example, 50 MPa. In step S12, the required pressure is higher than that in step S10 (“35 MPa”.fwdarw.“50 MPa”). Then, the process proceeds to step S13.
(25) In step S13, it is determined whether or not the measurement of the initial pressure is completed when 5 seconds have passed since the required pressure was set (to 50 MPa) in step S12. At the same time, it is determined whether or not the hydrogen flow rate (mass flow rate) to be filled is less than, for example, 100 g/min. When 5 seconds have passed from the required pressure setting, the measurement of the initial pressure is not completed, and the hydrogen mass flow rate to be filled is less than 100 g/min (step S13 is “Yes”), the process proceeds to step S14. On the other hand, when the measurement of the initial pressure is completed 5 seconds after the required pressure setting, or the hydrogen mass flow rate to be filled is not 100 g/min (step S13 is “No”), the process proceeds to step S15.
(26) In step S14 (when the measurement of the initial pressure is not completed when 5 seconds have passed from the required pressure setting and the hydrogen mass flow rate to be filled is less than 100 g/min), the request pressure to the rear facility 200 is set to, for example, the maximum value of 80 MPa. This setting is also executed by transmitting the control signal from the control unit 10 to the rear facility 200. Then, the process proceeds to step S15. In steps S10 to S14, the required pressure is gradually increased as needed to ensure that the vehicle-side tank 21 is filled with hydrogen gas.
(27) In step S15, the measurement of the initial pressure is completed, and the process proceeds to step S16. In step S16, the required pressure to the rear facility 200 is set higher than the measured initial pressure by, for example, 10 MPa (constant pressure). Then, the process proceeds to step S17. In step S17, a process of estimating capacity of the vehicle-side tank 21 (for example, a process of determining whether mass capacity of the vehicle-side tank 21 is in a range of 2 to 10 kg or exceeds 10 kg) is executed. Since communication filling has not been established in step S17, such processing is required. After executing the tank capacity estimation process, the process proceeds to step S18. In step S18, filling control is executed. Specific control procedure of the filling control will be described later with reference to the flowchart of
(28) With the first embodiment shown in
(29) Then, with the first embodiment, even if the required pressure value is set to a pressure much lower than the maximum value of 80 MPa, if the hydrogen mass flow rate is less than, for example, 100 g/min, it is determined that the required pressure is too low and hydrogen is not preferably filled, and the required pressure is increased. Therefore, the tank in the vehicle can be reliably filled with a gas such as hydrogen. Further, with the first embodiment, after the pressure measurement in the vehicle-side tank 21 is completed, the required pressure to the rear facility 200 is set to a pressure higher than the vehicle-side tank 21 internal pressure by, for example, 10 MPa (constant pressure). Therefore, it is possible to smoothly shift to the subsequent filling control.
(30) Next, the second embodiment of the present invention will be described with reference to
(31) In the filling apparatus 100-1, when filling a vehicle (not shown) using hydrogen as fuel, hydrogen is supplied at a required pressure while controlling according to a pressure difference from a working pressure of the hydrogen tank mounted on the vehicle. In the filling apparatus 100-1 of
(32) Hydrogen can be filled with two filling nozzles at the same time on the side A and the side B of the filling apparatus 100-1. For example, using the filling nozzle H70 for 70 MPa on the side A and the filling nozzle H70 for 70 MPa on the side B, it is possible to simultaneously fill two vehicles (not shown) on both the side A and the side B. Or, using the filling nozzle H35 for 35 MPa on the side A and the filling nozzle H70 for 70 MPa on the side B, it is possible to simultaneously fill two vehicles. Although not clearly shown, it is configured such that it cannot be filled at the same time with the filling nozzle H70 for 70 MPa and with the filling nozzle H35 for 35 MPa on the side A, for example, the filling is stopped. In other words, it is configured such that it cannot be filled at the same time by two filling nozzles on the same side (side A in
(33) In
(34) The filling system 1A on the side A further branches into two filling systems 1A-1 and 1A-2 at a branching point B2. The filling system 1A-1 is connected to the filling nozzle H70 for 70 MPa, and the filling system 1A-2 is connected to the filling nozzle H35 for 35 MPa. In the present specification, the filling system 1A, the filling system 1A-1 and the filling system 1A-2 on an upstream side (primary side) of the branch point B2 may be collectively referred to as “filling system 1A”. The filling system 1B of the side B is connected to the filling nozzle H70 for 70 MPa. The filling nozzles H70 and H35 on the side A and the side B are provided with nozzle switches SW70 and SW35 (start switches). The nozzle switches SW70 and SW35 are each turned “ON” by the user when starting filling. As is clearly shown in
(35) Again in
(36) In
(37) The discharge pressure gauges PA21, PA22, and PB2 detect pressures (discharge pressures) of hydrogen gases in regions near the filling nozzles H70 and H35 of the filling systems 1A-1, 1A-2, and 1B respectively. The outlet-side thermometers TA1, TA2, and TB detect temperatures of hydrogen gases in regions near the filling nozzles H70 and H35 in the filling systems 1A-1, 1A-2, and 1B respectively. A regulator (not shown) for reducing a hydrogen pressure of 70 MPa to 40 MPa is provided on an upstream side (branch portion B2 side) of the shutoff valve 3A2 in the filling system 1A-2. A card reader Pβ is provided on each operation panel of the side A and the side B. The card reader Pβ has a function of reading a dedicated card inserted by a user of the filling apparatus 100-1, and determines the user is a member or a non-member based on whether or not the card reader Pβ has read the dedicated card. That is, if the card reader Pβ reads a dedicated card, the user of the filling apparatus 100-1 determines that it is a member, and if it does not read it, it determines that it is a non-member.
(38) In
(39) The side B control unit 10B is connected to components of the side B filling system 1B with measurement signal lines, detection signal lines, and control signal lines. That is, the side B control unit 10B is connected to the inlet pressure gauge PB1 with a measurement signal line L11, to the flow rate adjusting valve 2B with a control signal line L12, to the shutoff valve 3B with a control signal line L13, to the discharge pressure gauge PB2 with a measurement signal line L14, to the outlet side thermometer TB with a measurement signal line L15, and to the nozzle switch SW70 (start switch) with a detection signal line L16. Each of the signal lines L11 to L16 is independently connected to the control unit 10B of the side B, but in order to avoid complication, in an area where a plurality of signal lines are parallel may be displayed only one signal line in the same manner as the side A. The side A control unit 10A and the mediation control unit 10C are connected with a signal line L17 capable of transmitting information or various signals in both directions. The side B control unit 10B and the mediation control unit 10C are also connected with a signal line L18 capable of transmitting bidirectional information or various signals. Although not shown in
(40) The side A control unit 10A has a function of exchanging information and control signals with each component (pressure gauge, flow rate adjusting valve, etc.) of the filling system 1A of the side A, and supplying hydrogen gas at an appropriate pressure corresponds to, for example, a pressure difference from inside of the vehicle-side tank. The same applies to the side B control unit 10 B. Then, the filling apparatus 100-1 can fill a plurality of vehicles with hydrogen gas at the same time. Although not clearly shown, a pressure and a temperature of a tank on a vehicle side to be filled with hydrogen gas are transmitted to the filling apparatus 100-1 side with the communication filling system at a time of filling. Here, a pressure of hydrogen supplied from the supply system on the primary side to the filling apparatus 100-1 is determined based on a higher required filling pressure of the side A and the side B. For example, when 35 MPa of hydrogen gas is supplied to the side A side and 70 MPa of hydrogen gas is supplied to the side B side, the pressure of the supply system on the primary side is 70 MPa, which is a higher pressure. In this case, on the side A, opening degree of the flow rate control valve 2A is adjusted (throttled), and the pressure of the supplied hydrogen gas is lowered from 70 MPa to 35 MPa.
(41) In
(42) The control units 10A and 10B transmit the filling status in the filling systems 1A and 1B or information thereof to the intermediary control unit 10C. That is, the control units 10A and 10B transmit a filling start signal to the mediation control unit 10C when starting filling, and transmit a filling end signal when filling is completed. The mediation control unit 10C has a function of transmitting the filling start signal and the filling end signal to the rear facility side (hydrogen gas supply equipment side: primary side). Then, the mediation control unit 10C has, when filling starts in the filling system 1B of the side B while filling being performed in the filling system 1A of the side A, a function of transmitting the filling start signal transmitted by the control unit 10B to the control units 10A of the filling system 1A that performs filling. With such a function, the control units 10A and 10B can obtain information on filling on the other side. In the following, with reference to
(43) Details will be described later with reference to
(44) Further, in
(45) Next, the controls by the control units 10A and 10B and the mediation control unit 10C will be further described with reference to
(46) In
(47) At a stage indicated by the symbol (2), the pressure of the tank on the vehicle side is transmitted to the filling apparatus 100-1 side by communication filling, so that the required pressure (necessary pressure) which was 35 MPa at the stage of the symbol (1) and the supply pressure on the primary side are corrected to the pressure corresponding to the pressure difference from the pressure of the tank on the vehicle side. The modified pressure is much lower than the maximum value of 80 MPa. After that, when hydrogen gas is filled, the supply pressure gradually increases according to the required pressure (necessary pressure) as indicated by the reference numeral (3), and the discharge pressure of the side A also gradually increases correspondingly to fill the hydrogen gas. At this time, filling is controlled such that the discharge pressure becomes between the allowable upper limit value of pressure and the allowable lower limit value of pressure. The pressure value (opening of the flow rate adjusting valve 2A) fluctuates at a stage of the reference numeral (4), but this is a behavior related to leakage check control and is irrelevant to the illustrated embodiment, and thus the description thereof will be omitted. When the side A is filled, the flow rate adjusting valve 2A of the filling system 1A is controlled to open and close, and the pressure is gradually increased. Display of index related to the opening of the flow rate adjusting valve is omitted.
(48) A hydrogen filling request signal is transmitted on the side B side for filling on the side B, and at a stage of the reference numeral (5), the required pressure on the side B rises substantially vertically, and the required pressure is boosted to 80 MPa. At the stage of the reference numeral (5), the discharge pressure of the side A is high, and in the second embodiment shown, the supply system on the primary side is single. Therefore, the required pressure at the stage of the reference numeral (5) is increased to the maximum value of 80 MPa. Here, when the supply pressure of the side A rises to 80 MPa, the discharge pressure of the filling system 1A also rises, and there is a possibility that the pressure allowable upper limit value may be exceeded. Therefore, as indicated by the symbol ((3), the opening degree of the flow rate adjusting valve 2A on the side A is narrowed down to reduce the pressure (discharge pressure) of the filling system 1A. Even if the supply pressure suddenly rises to 80 MPa at the stage of the reference numeral (5), the discharge pressure of the side A does not exceed the upper limit of the allowable pressure. In order to execute such control, it is necessary to exchange information between the side A control unit 10A (
(49) Here, for the reason described below with reference to
(50) In order to prevent the discharge pressure (symbol γ) from exceeding the upper limit of the allowable pressure in the region indicated by the reference numeral 5-1 in
(51) Here, even if the opening degree of the flow rate adjusting valve 2A decreases, the discharge pressure of the filling system 1A is reduced, and the supply pressure indicated by the symbol (α) increases, the predetermined time t is a necessary and sufficient time to prevent the increase in the discharge pressure of the filling system 1A, and is set to, for example, “three seconds”. In other words, the predetermined time t (for example, three seconds) is necessary to prevent the discharge pressure of the filling system 1A from exceeding the upper limit of the allowable pressure as shown in the region (5-1) of
(52) At a stage indicated by reference numeral (7) in
(53) At the stage indicated by the reference numeral (8) in
(54) In order to prevent the discharge pressure of the filling system 1B from falling below the allowable lower limit value, when hydrogen filling of the side A is completed, the control unit 10A sends a control signal indicating that the hydrogen filling of the side A is completed. The control unit 10C transmits a control signal indicating that the hydrogen filling of the side A is completed, and the mediation control unit 10C transmits a control signal indicating that the hydrogen filling of the side A is completed to the control unit 10B of the side B. Upon receiving the control signal, the control unit 10B sends a control signal for increasing opening degree to the flow rate adjusting valve 2B to increase the pressure of the hydrogen gas flowing through the filling system 1B so that the discharge pressure of the filling system 1B does not fall below the allowable lower limit value. As a result of such control, as shown by the reference numeral (9) in
(55) Next, filling control procedure in the second embodiment shown in
(56) In step S23, upon reading the POS card, the user is allowed to fill. On the other hand, filling is not permitted in step S24. However, it is also possible to set to allow filling to non-members, and in that case, if the POS card is not read in step S22 (step S22 is “No”), to the rear facility (not shown) is transmitted an information indicating “filling by a non-member”, and the process proceeds to step S23. In step S25, the user who is permitted to fill removes the filling nozzles (H70 and H35 in
(57) Although not shown in the flowchart of
(58) In step S29 of
(59) On the other hand, in step S31 (when “the other side (side A) is not being filled”), after the filling start switch of the side B is turned on, the intermediary control unit 10C immediately sends a filling start signal of the side B to the control unit on the rear facility side. However, as in step S30, it is also possible to transmit the filling start signal three seconds after the filling start switch on the side B is turned on. After transmitting the filling start signal of the side B to the control unit on the rear facility side, the hydrogen gas filling in the side B is started. In step S32, it is determined whether or not filling is started in the filling system 1A on the side A. In step S32, the control unit 10A determines whether or not the filling of the side A is started, and the determination is transmitted to the mediation control unit 10C. In step S32, if “filling is started at side A” (step S32 is “Yes”), the process proceeds to step S33, and if “filling is not started at side A” (step S32 is “No”), the process proceeds to step S35.
(60) In step S33 (when filling is started at side A), the intermediary control unit 10C, to which a control signal to the effect that “filling is started at side A” is transmitted, sends the control signal to the control unit 10B on the side B being filled, and the control unit 10B transmits a control signal for reducing (squeezing) the opening degree of the flow rate adjusting valve 2B (
(61) In step S35 (when filling is not started on the side A), it is determined whether or not the filling of hydrogen gas is completed on the side B being filled. The determination is executed by the control unit 10 B on the side B, and the determination result is transmitted to the mediation control unit 10C. When step S35 is “filling completed” (step S35 is “Yes”), the filling control of the side B is terminated. When “filling is not completed” (step S35 is “No”), the process returns to step S32.
(62) In step S36, which receives the determination results of steps S30 and S34, it is determined whether or not the filling is completed at the side A in a state where the filling is performed in both the side B and the side A filling systems. The determination is executed by the control unit 10A on the side A, and the determination result is transmitted to the intermediary control unit 10C. In step S36, if “filling is completed at side A” (step S36 is “Yes”), the process proceeds to step S37, and if “filling is not completed at side A” (step S36 is “No”), the process proceeds to step S38.
(63) In step S37 when “filling is completed at side A” is in step S36, a control signal for increasing the opening degree of the flow rate adjusting valve 2B is transmitted in order to increase the hydrogen gas pressure in the filling system 1B of the side B being filled. That is, the mediation control unit 10C transmits the information on the completion of filling of the side A acquired from the control unit 10A to the control unit 10B on the side B, and the control unit 10B receiving the information sends the control signal for increasing opening degree of the flow rate adjusting valve 2B. In step S37, when the filling of the side A is completed, the opening degree of the flow rate adjusting valve 2B of the filling system 1B also increases and the pressure of the hydrogen gas increases, so that as shown by the reference numeral (9) in
(64) Step S38 of
(65) According to the filling apparatus 100-1 of the second embodiment shown in
(66) Specifically, when filling is started by one filling system (for example, the filling system 1B of the side B) while filling by another filling system (for example, the filling system 1A of the side A), the start of filling may increase the pressure of the fuel gas supplied to the filling apparatus 100-1, and there is a risk that the discharge pressure on the filling system side during filling may exceed the upper limit. On the other hand, in the second embodiment shown in the drawing, the mediation control unit 10C sends a control signal for starting filling at the side B transmitted by the side B to the control unit 10A of the side A under filling, and the control unit 10A of the side A transmits a control signal for reducing opening degree of the flow rate adjusting valve 2A on the side A when receiving the filling start signal on the side B transmitted via the intermediary control unit 10C to reduce the pressure of hydrogen gas flowing through the filling system 1A. Therefore, even if the supply pressure rises sharply, it is possible to prevent the discharge pressure of the side A during filling from exceeding the upper limit.
(67) Here, when a signal to start filling is transmitted to the rear facility side (fuel gas supply side: primary side), the hydrogen gas supply pressure immediately rises. Therefore, a timing at which the signal to start filling is transmitted to the rear facility side and a timing at which the control signal for reducing opening degree of the flow rate adjusting valve 2A on the filling system 1A side of the side A during filling is transmitted are the same, the supply pressure rises and the discharge pressure on the filling system 1A side during filling is increased at a timing earlier than the opening degree of the flow rate adjusting valve 2A is reduced, and the discharge pressure on the filling system 1A side during filling will exceed the upper limit. On the other hand, in the second embodiment shown in the figure, since the mediation control unit 10C has a function of transmitting a filling start signal from the control unit 10B of the side B that starts filling to the rear facility after a predetermined time (for example, three seconds) after the filling side A control unit 10A transmits a control signal for reducing the opening degree of the flow rate adjusting valve 2A, the pressure of hydrogen gas on the filling system 1A side of the filling system 1A is reduced at a timing earlier than the supply pressure and the discharge pressure of the side A during filling increase, it is surely prevented that the discharge pressure of the side A during filling exceeds the upper limit.
(68) Further, when fillings are performed in the filling system 1A of the side A and the filling system 1B of the side B, and the filling is completed in the filling system 1A of the side A, the supply pressure drops sharply, and there is a risk that the discharge pressure of the filling system 1B on the side B, where the filling is in progress, will fall below the lower limit. However, in the second embodiment shown, the mediation control unit 10C transmits a control signal indicating that the filling of the side A is completed to the control unit 10B of the side B that continues filling. Upon receiving the control signal, the control unit 10B of the side B transmits a control signal for increasing opening degree of the flow rate adjusting valve 2B of the filling system 1B to boost the discharge pressure of the filling system 1B of the side B, which prevents that the discharge pressure of the side B that continues to fall below the lower limit.
(69) It is added that illustrated embodiments are merely examples and are not descriptions intended to limit the technical scope of the present invention. For example, the illustrated embodiments refer to the cases where a single hydrogen gas (fuel gas) supply system has one filling apparatus (however, the filling system may be single or multiple). The present invention is also applicable when a plurality of (two or three or more) filling apparatuses are provided in a single hydrogen gas (fuel gas) supply system. In this case, the mediation control unit according to the second embodiment can be provided in each filling apparatus, and a comprehensive mediation control unit that controls the plurality of mediation control units can be provided.
DESCRIPTION OF THE REFERENCE NUMERALS
(70) 1A side A filling system 1B side B filling system 2A, 2B flow rate control valves (pressure control valves) 10 control unit 10A side A control unit 10B side B control unit 10C, 10F mediation control units 10G comprehensive mediation control unit 21 vehicle-side tank 100, 100-1 filling apparatuses 200 rear facility (fuel gas supply side)