Drain apparatus for hemodialysis machines
11596721 · 2023-03-07
Assignee
Inventors
- Martin Joseph Crnkovich (Walnut Creek, CA)
- Colin Weaver (Pleasanton, CA, US)
- David Yuds (Hudson, NH, US)
Cpc classification
A61M2205/3341
HUMAN NECESSITIES
A61M2205/3375
HUMAN NECESSITIES
A61M1/367
HUMAN NECESSITIES
A61M1/36225
HUMAN NECESSITIES
A61M1/3646
HUMAN NECESSITIES
A61M2205/505
HUMAN NECESSITIES
A61M1/3627
HUMAN NECESSITIES
A61M2205/7536
HUMAN NECESSITIES
A61M1/1637
HUMAN NECESSITIES
A61M1/165
HUMAN NECESSITIES
International classification
A61M1/36
HUMAN NECESSITIES
A61M1/34
HUMAN NECESSITIES
Abstract
This disclosure relates to dialysis systems and methods. In some implementations, a dialysis system includes a dialysis machine with a fluid line and a drain line, a blood line set configured to be connected to the dialysis machine, and a drain apparatus coupled to the dialysis machine. The drain apparatus includes a chamber configured to receive an end of a patient line of the blood line set, an inlet line, an outlet line, and a valve. The inlet line has a first end configured to be coupled to the chamber and a second end configured to be coupled to the fluid line of the dialysis machine. The outlet line has a first end configured to be coupled to the chamber and a second end configured to be coupled to the drain line of the dialysis machine. The valve is configured to control flow of fluid through the outlet line.
Claims
1. A dialysis system, comprising: a. A dialysis machine comprising a fluid line and a drain line; b. A blood line set configured to be connected to the dialysis machine; c. A drain apparatus coupled to the dialysis machine, the drain apparatus comprising: i. A chamber configured to receive an end of a patient line of the blood line set, wherein the chamber comprises an inner funnel coupled to and nested within an outer funnel; ii. An inlet line having a first end configured to be coupled to the chamber and a second end coupled to a portion of the fluid line of the dialysis machine downstream of a fluid filter positioned along the fluid line of the dialysis machine; iii. An outlet line having a first end configured to be coupled to the chamber and a second end configured to be coupled to the drain line of the dialysis machine; and iv. A valve coupled to the outlet line and configured to control flow of fluid through the outlet line.
2. The dialysis system of claim 1, wherein the fluid line and the drain line are parts of a hydraulic circuit of the dialysis machine, the dialysis system further comprising a dialyzer connected to the hydraulic circuit of the dialysis machine.
3. The dialysis system of claim 2, wherein the drain line is downstream of the dialyzer.
4. The dialysis system of claim 3, wherein the fluid line is upstream of the dialyzer.
5. The dialysis system of claim 1, wherein the second end of the outlet line is configured to be coupled to the drain line at a location upstream of a post-dialyzer flow pump of the dialysis machine.
6. The dialysis system of claim 1, wherein the second end of the outlet line is configured to be coupled to the drain line at a location downstream of a drain valve of the dialysis machine.
7. The dialysis system of claim 1, wherein the drain apparatus further comprises a pump coupled to outlet line and configured to pump fluid from the chamber of the drain apparatus to the drain line of the dialysis machine.
8. The dialysis system of claim 1, wherein the drain apparatus is configured to drain fluid contained in the chamber of the drain apparatus through the outlet line of the drain apparatus to the drain line of the dialysis machine by gravity when the valve of the drain apparatus is in an open position.
9. The dialysis system of claim 1, wherein the drain apparatus further comprises a lid coupled to the chamber and configured to form a seal with the chamber.
10. The dialysis system of claim 9, wherein the lid includes a vent and a hydrophobic filter disposed within the vent.
11. The dialysis system of claim 1, wherein the inner funnel and the outer funnel form an annular channel and the first end of the inlet line is fluidly connected to the annular channel.
12. The dialysis system of claim 11, wherein the annular channel is formed between an outer surface of the inner funnel and an inner surface of the outer funnel.
13. The dialysis system of claim 10, wherein the vent extends through the lid.
14. The dialysis system of claim 1, further comprising a sensor configured to detect a fluid level in the chamber.
15. The dialysis system of claim 14, wherein the sensor comprises a pressure sensor coupled to the outlet line.
16. The dialysis system of claim 14, wherein the sensor comprises an ultrasound sensor coupled to the chamber of the drain apparatus.
17. The dialysis system of claim 14, wherein the sensor comprises an ultrasonic sensor and an ultrasonic receiver coupled to a lid of the drain apparatus.
18. The dialysis system of claim 14, wherein the sensor comprises a light transmitter and a light receiver coupled to a lid of the drain apparatus.
19. The dialysis system of claim 14, wherein the sensor comprises one or more electrodes coupled to the chamber of the drain apparatus.
20. The dialysis system of claim 10, wherein the lid comprises one or more vent holes.
21. The dialysis system of claim 1, wherein the fluid filter is a dialysate filter.
Description
DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(13) Referring to
(14) Still referring to
(15) Still referring to
(16) The blood component set 104 of the hemodialysis system is secured to a module 114 attached to the front of the hemodialysis machine 102. The module 114 includes a blood pump 116 capable of driving blood through the blood circuit. The module 114 also includes various other instruments capable of monitoring the blood flowing through the blood circuit. The module 114 includes a door 140 that when closed, as shown in
(17) As depicted in
(18) In some implementations, the lid 202 is coupled to the body of the drain apparatus 200 with a hinge. During use, the lid 202 of the drain apparatus 200 may be opened and the venous patient line 108 of the blood component set 104 may be placed within a chamber of the drain apparatus 200 to expel fluid from the venous patient line 108 into the chamber of the drain apparatus 200.
(19) The components of the hemodialysis machine 102 and the drain apparatus 200 can be disinfected between treatments. For example, a disinfectant fluid can be provided to and circulated through the hydraulic circuit of the hemodialysis machine 102 and the drain apparatus 200 between treatments in order to disinfect the hemodialysis machine 102 and drain apparatus 200. As described in further detail herein, the drain apparatus 200, when not in use, can be disinfected by closing the lid 202 and flowing disinfection fluid through the chamber of the drain apparatus 200.
(20)
(21) The nested arrangement of the inner funnel 218 and the outer funnel 220 creates an annular channel 228 between the inner funnel 218 and the outer funnel 220 that surrounds the inner funnel 218. Fluid received through the inlet port 204 from the inlet line 210 can travel through the annular channel 228 between the inner funnel 218 and the outer funnel 220, over the annular surface 224 of the inner funnel 218, and into the chamber 208 of the drain apparatus. Arranging the inner funnel 218 and outer funnel 220 to create a 360 degree annular channel 228 enables fluid to be fairly evenly distributed to the entire surface of the chamber 208 of the drain apparatus 200. In some examples, the inner funnel 218 and outer funnel 220 are arranged to form an annular channel 228 with a width of about 0.125 inches to about 0.25 inches.
(22) The inner funnel 218 and the outer funnel 220 of the drain apparatus 200 can be formed of any of various different medical grade materials. Examples of such materials include PVC, polyethylene, polypropylene, silicone, polyurethane, high density polyethylene, nylon, ABS, acrylic, isoplast, polyisoprene, polycarbonate, stainless steel, glass, titanium, carbon fiber, and porcelain.
(23) As shown in
(24) Still referring to
(25) As shown in
(26) Still referring to
(27) In the implementation shown in
(28) The outlet port 206 of the drain apparatus 200 is coupled to the outlet line 212. In some implementations, the outlet line 212 is coupled to the outlet port 206 using a coupler. The outlet line 212 can be coupled to the outlet port 206 using a metal band or plastic band that restricts the tubing of the outlet line 212 around a barb of the outlet port 206. As described in further detail herein, a first end of the outlet line 212 is coupled to the outlet port 206 and a second end of the outlet line 212 is coupled to a drain line 112 of the hemodialysis machine 102.
(29) The drain apparatus outlet valve 216 is fluidly connected to the outlet line 212 of the drain apparatus 200 and is configured to control the flow of fluid from the outlet line 212 to the drain line 112. In some implementations, the drain apparatus outlet valve 216 is communicatively coupled to the hemodialysis machine 102 and can be opened and closed in response to signals received from the hemodialysis machine 102. An example of a suitable valve is a solenoid valve.
(30) As shown in
(31) Still referring to
(32)
(33) As previously discussed, the dialysate circuit of the hemodialysis machine 102 of
(34)
(35) Still referring to
(36) After exiting the heat exchanger 506, the warmed water flows to the deaeration and heating chamber 512. The deaeration and heating chamber 512 is configured to heat and deaerate water received by the dialysate circuit 500 through the water port 502. The heating and deaeration chamber 512 includes a temperature control thermistor 514 for monitoring the temperature of the heated water and a heater 516 to increase the temperature of the water received by the chamber 512. For example, if the temperature of the water received by the deaeration and heating chamber 512 is below a threshold temperature, as detected by temperature control thermistor 514, the heater 516 can be used to heat the water above the threshold temperature. An aeration orifice 518 is positioned between two of the sub-chambers 512C, 512D and is configured deaerate the flow of water as the deaeration pump 520 pumps the water from sub-chamber 512A to sub-chamber 512E.
(37) The warmed and deaerated water flows from sub-chamber 512E to mixing chambers 534, 536 where the water, acid concentrate, and bicarbonate concentrate are mixed. The dialysate circuit 500 includes an acid concentrate pump 526 coupled to a source of acid concentrate. The acid concentrate pump 526 is configured to pump acid concentrate into the flow of water travelling from the deaeration and heating chamber 512 to the mixing chambers 534, 536.
(38) The dialysate circuit 500 also includes a bicarbonate pump 532 that is coupled to a source of bicarbonate. The bicarbonate pump 532 is configured to pump bicarbonate into the flow of water and acid concentrate between the deaeration and heating chamber 512 and the mixing chamber 534, 536.
(39) The mixing chambers 534, 536 are fluidly connected to a fluid line downstream of the acid concentrate pump 526 and bicarbonate pump 532, and are configured to receive the combined flow of heated water, acid concentrate, and bicarbonate and mix the fluids to generate a uniform dialysate fluid. As shown in
(40) Balancing devices 554, 556 are fluidly connected to a fluid line downstream of the mixing chambers 534, 536. The balancing devices 554, 556 each include a spherical chamber that is divided into a first chamber half 558, 560 and a second chamber half 562, 564 by a flexible membrane 566, 568. As fluid flows into the first chamber halves 558, 560, fluid is forced out of the second chamber halves 562, 564, and vice versa. Valves 538 through 552 are used to control the flow of dialysate into and out of the balancing devices 554, 556 such that as fresh dialysate is flowing into one balancing device 554, spent dialysate is flowing into the other balancing device 556, and vice versa. For example, as spent dialysate flows into the second chamber half 562 of balancing device 554 and forces fresh dialysate to flow out of first chamber half 558 of balancing device 554 towards the dialyzer 110, fresh dialysate flows into first chamber half 560 of balancing device 556 and forces spent dialysate to flow out of the second chamber half 564 of balancing device 556 towards the drain, and vice versa. This alternation of fresh and spent dialysate flowing into the balancing devices 554, 556 is controlled by valves 538 through 552. This balancing device construction and alternating flow of fresh and spent dialysate helps to ensure that the volume of fluid entering the balancing devices 554, 556 is equal to the volume of fluid exiting the balancing devices 554, 556. This helps to ensure that the volume of fresh dialysate entering the dialysate circuit is equal to the volume of spent dialysate exiting the dialysate circuit when desired during treatment, as described in greater detail below.
(41) During hemodialysis, fresh dialysate passing through the first chamber halves 558, 560 of the balancing devices 554, 556 is directed to the dialyzer 110 through a dialysate filter 574. Prior to filtration by dialysate filter 574, the fresh dialysate flows through a conductivity cell 570 and a temperature monitor thermistor 572 downstream of the of the balancing devices 554, 556. The conductivity cell 570 and temperature monitor thermistor 572 regulate the temperature of the fresh dialysate entering the filter 574 and dialyzer 110. The fresh dialysate flowing out of balancing devices 554, 556 flows along a fluid line through the dialysate filter 574, which is configured to filter the fresh dialysate received from the balancing devices 554, 556 prior to providing the dialysate to the dialyzer 110. One example of such a dialysate filter 574 is the DIASAFE® plus dialysis fluid filter available from Fresenius Medical Care filter. During hemodialysis, a bypass valve 575 is closed and a dialyzer inlet valve 576 is open in order to direct the flow of dialysate from the dialysis dialysate filter 574 to the dialyzer 110.
(42) During hemodialysis, the fresh dialysate flowing out of the first chamber halves 558, 560 of the balancing devices 554, 556 is directed through the dialyzer 110 toward the air separation chamber 593. Spent dialysate exits the dialyzer 110 along a drain line 112 of the dialysate circuit 500. A pressure sensor 586 located along the drain line 112 connecting the dialyzer 110 to the air separation chamber 593 is adapted to measure the pressure of the spent dialysate exiting the dialyzer 110. Any of various different types of pressure sensors capable of measuring the pressure of the spent dialysate passing from the dialyzer 110 to the air separation chamber 593 can be used.
(43) The spent dialysate exiting the dialyzer 110 collects in the air separation chamber 593. The air separation chamber 593 uses an air sensor coupled to the air separation chamber 593 to detect air contained within the spent dialysate, and the air separation chamber 593 vents off any air contained with the spent dialysate. Air detected in the spent dialysate by the equalizing chamber travels through the vent valve 594 to the drain.
(44) A dialysate flow pump 595 is configured to pump the spent dialysate from the air separation chamber 593 through a fluid line to the second chamber halves 562, 564 of the balancing devices 554, 556. As previously discussed, the flow of spent dialysate into the balancing devices 554, 556 is controlled by valves 540 and 544 to alternate the flow of spent dialysate between each of the second chamber halves 562, 564 of the balancing devices 554, 556.
(45) As one of the second chamber halves 562, 564 of one of the balancing devices 554, 556 fills with the spent dialysate, fresh dialysate within the first chamber half 558, 560 of the respective balancing device 554, 556 is expelled towards the dialyzer 110. Subsequently, as the first chamber half 558, 560 of the respective balancing device 554, 556 is refilled with fresh dialysate, the spent dialysate is forced out the second chamber half 562, 564 of the respective balancing device 554, 556 is through one of valves 548, 552, respectively, via drain line 112 to the drain. As previously discussed, as fresh dialysate is flowing into one balancing device 554, spent dialysate is flowing into the other balancing device 556, and vice versa.
(46) As shown in
(47) As shown in
(48) Still referring to
(49) The various fluid lines and drain line 112 of the dialysate circuit 500, as well as the lines 210 and 212, can be formed of any of various different medical grade materials. Examples of such materials include PVC, polyethylene, polypropylene, silicone, polyurethane, high density polyethylene, nylon, ABS, acrylic, isoplast, polyisoprene, and polycarbonate.
(50)
(51) The arterial patient line 106 extends from the patient 602 to a first pump line adaptor 618, which connects the arterial patient line 106 to one end of a U-shaped pump line 620. The other end of the pump line 620 is connected to a second pump line adaptor 622, which is fluidly connected to a dialyzer inlet line 134. The dialyzer inlet line 134 is connected via a tube adaptor to a blood entry port 624 of the dialyzer 110. A blood exit port 626 of the dialyzer 110 is connected to another tube adaptor, which connects the dialyzer 110 to a dialyzer outlet line 136. The blood pump 116 pumps blood from the artery of the patient 602 through the arterial patient line 106 to the dialyzer 110.
(52) A venous pressure sensor 606 is positioned along a dialyzer outlet line 136, upstream of an air release device 608 and is configured to monitor blood pressure on the venous side of the dialyzer 110. In some implementations, the venous pressure sensor 606 is provided as combination of a pressure transducer aligned with a pressure sensor capsule. For example, a pressure transducer may be positioned on a door 140 of the module 114 such that when the door 140 is closed, the pressure transducer presses against the pressure capsule and can measures the pressure of blood flowing through the capsule. For example, as the fluid pressure changes within the pressure sensor capsule, the amount of pressure applied to the pressure transducer by the pressure sensor capsule also changes.
(53) As shown in
(54) In some implementations, the module 114 of the hemodialysis machine 102 includes a level detector 612 that aligns with the air release device 608 when the blood component set 104 is secured to the front face of the module 114. The level detector 612 is adapted to detect the level of liquid (e.g., blood and/or saline) within the air release device 608.
(55) Still referring to
(56) An air bubble detector 632 is positioned along the venous patient line 108 downstream of the air release device 608. The air bubble detector 632 is capable of detecting air bubbles within the venous patient line 108. The air bubble detector 632 includes a housing that forms a channel in which the venous patient line 108 is received. In some implementations, the door 140 of the module 114 of the hemodialysis machine 102 includes a fin that presses the venous patient line 108 into the channel of the housing and against a sensor of the air bubble detector 632 when the door 140 is closed.
(57) An occluder 634 is positioned along the venous patient line 108 downstream of the air bubble detector 632. The occluder 634 is configured to crimp the portion of the venous patient line 108 disposed therein to prevent blood from passing through the venous patient line 108 when activated. The occluder 634 can, for example, be connected to the air bubble detector 632 so that the occluder 634 can be activated when the air bubble detector 632 detects an air bubble within the venous patient line 108. Such an arrangement helps to ensure that no air bubbles reach the patient in the event that the air release device 608 fails to remove one or more air bubbles from the blood. Similar to the air bubble detector 632, the occluder 634 includes a housing that forms a channel in which the venous patient line 108 is received. In some implementations, the door 140 of the module 114 includes a fin that presses the venous patient line 108 into the channel of the housing of the occluder 634 when the door 140 is closed.
(58) In addition to the blood lines forming the main blood circuit 600, a saline delivery line 126 and a drug delivery line 128 can be connected to the blood circuit 600 for the introduction of saline and drugs (e.g., heparin), respectively, into the blood circuit 600. As depicted in
(59) The drug delivery line 128 is connected at a first end to a syringe 130, which can contain a drug to be provided to the patient 602, and at a second end to the second pump line adaptor 622. The syringe 130 may be coupled to a drug pump 132. The drug pump 132 is a syringe pump that includes a clamping mechanism configured to retain the syringe 130 of the blood component set 104. The drug pump 132 also includes a stepper motor configured to move the plunger of the syringe 130 along the axis of the syringe 130. A shaft of the stepper motor is secured to the plunger in a manner such that when the stepper motor is operated in a first direction, the shaft forces the plunger into the syringe 130, and when operated in a second direction, the shaft pulls the plunger out of the syringe 130. The drug pump 132 can thus be used to inject a liquid drug (e.g., heparin) from the syringe 130 into the blood circuit 600 via the drug delivery line 128 during use, or to draw liquid from the blood circuit 600 into the syringe 130 via the drug delivery line 128 during use.
(60) The various blood lines, the saline delivery line 126, and the drug delivery line 128 can be formed of any of various different medical grade materials. Examples of such materials include PVC, polyethylene, polypropylene, silicone, polyurethane, high density polyethylene, nylon, ABS, acrylic, isoplast, polyisoprene, and polycarbonate.
(61) The various blood lines, the saline delivery line 126, and the drug delivery line 128 are typically retained within the module 114. Various techniques can be used to secure the lines to the module 114. For example, a carrier body with a series of apertures and recesses for capturing and retaining the various blood lines and components can be secured to the module 114 of the hemodialysis machine 102. In some examples, mechanical attachment devices (e.g., clips or clamps) can be attached to a carrier body and used to retain the lines, and the carrier body can be attached to the module 114 of the hemodialysis machine 102. As another example, the lines can be adhered to or thermally bonded to a carrier body, and the carrier body can be attached to the module 114 of the hemodialysis machine.
(62) Referring to
(63) To begin priming the system 100, saline is introduced from the saline bag 138 into the blood circuit 600 via the arterial patient line 106. To draw the saline from the saline bag 138 through the arterial patient line 106 and into the blood circuit 600, the blood pump 116 is turned on. The blood pump 116 draws the saline from the saline bag 138, through saline delivery line 126 and the arterial patient line 106, through the arterial pressure sensor 604, and through the pump line 620 towards the dialyzer 110. The saline flows into the dialyzer 110 via the dialyzer inlet line 134 and exits the dialyzer 110 via the dialyzer outlet line 136. As the saline flows through the dialyzer outlet line 136 towards the air release device 608, the saline passes through the venous pressure sensor 606.
(64) Next, the saline flows through an entry port of the air release device 608 and fills the air release device 608. To fill the air release device 608, the venous patient line 108, which leads away from the air release device 608, is clamped while the saline is forced into the air release device 608. Air is forced out the top of the air release device 608 and through the vent assembly 610 as saline fills the air release device. Because the venous patient line 108 is still clamped at this time, the operation of the blood pump 116 builds a substantial amount of pressure within the blood air release device 608 via the vent assembly 610 of the air release device 608. The saline does not pass through the vent assembly 610 because the membrane of the vent assembly 610 is hydrophobic.
(65) Once the air release device 608 is filled with saline, the clamp is removed from the venous patient line 108 and saline flows through the venous patient line 108 towards the patient end 630 of the venous patient line 108. Once the entire blood circuit 600 is filled with saline, any additional (e.g., excess) saline pumped through the blood component set 104 exits the patient end 630 of the venous patient line 108 and is captured by the chamber 208 of the drain apparatus 200. The drain apparatus outlet valve 216 fluidly connected to the outlet line 212 of the drain apparatus 200 is open and the drain apparatus pump 214 is turned on during priming to draw saline collected from the venous patient line 108 by the drain apparatus 200 to the drain line 112 via the outlet line 212.
(66) The process of priming described above functions to remove air from within the blood circuit 600 and fills the blood circuit 600 with saline from the patient end 628 of the arterial patient line 106 to the patient end 630 of the venous patient line 108. Once all air is out of the patient lines 106, 108 and the blood circuit 600 is filled with saline, clamps are closed on the patient ends 628, 630 of the patient lines 106, 108. Once clamped, the patient end 628 of the arterial patient line 106 is removed from the saline bag 138 and the patient end 630 of the venous patient line 108 is removed from the drain apparatus 200.
(67) After the initial priming, the patient ends 628, 630 of the patient lines 106, 108 can be connected together using a sterile recirculation connector and the saline contained within the blood circuit 600 can be recirculated through the blood circuit 600 away from the drain apparatus 200 until the patient 602 is ready for treatment.
(68) Once the blood circuit 600 has been primed and the patient 602 is ready for treatment, the patient ends 628, 630 of the arterial and venous patient lines 106, 108 are connected to a patient 602, as shown in
(69) During hemodialysis, blood is circulated through the blood circuit (i.e., the various blood lines and blood components, including the dialyzer 110, of the blood component set 104). At the same time, dialysate is circulated through the dialysate circuit (i.e., the various fluid lines and dialysate components, including the dialyzer 110).
(70) As shown in
(71) During hemodialysis, the deaeration pump 520 pumps the flow of heated and deaerated water from deaeration and heating chambers 512 to the mixing chambers 534, 536 via a fluid line. The flow of heated and deaerated water combines with a flow of acid concentrate provided by the acid concentrate pump 526 and a flow of bicarbonate provided by the bicarbonate pump 532. As shown in
(72) As previously discussed, the dialysate flows from mixing chamber 536 to the first chamber half 558, 560 of one of the balancing devices 554, 556 as controlled by valves 538 and 542, respectively. As previously discussed, as fresh dialysate is flowing into one balancing device 554, spent dialysate is flowing into the other balancing device 556, and vice versa. As fresh dialysate flows into a first chamber halves 558, 560, spent dialysate is forced out the respective second chamber halves 562, 564 through valves 548, 552 via drain line 112. Additionally, as spent dialysate flows into the second chamber halves 562, 564 from dialyzer 110 via the air separation chamber 593, the fresh dialysate in the respective first chamber halves 558, 560 is forced out the respective balancing devices 554, 556 through valves 546, 550, respectively, towards the dialyzer 110.
(73) Before the dialysate generated by the dialysate circuit 500 is provided to the dialyzer 110, the dialysate passes through the dialysate filter 574 to remove any potential impurities in the dialysate. During hemodialysis, bypass valve 575 is closed and dialyzer inlet valve 576 is open to direct flow of dialysate from the dialysate filter 574 to the dialyzer 110, and dialysate flows from the dialysate filter 574 to the dialyzer 110. In addition, during hemodialysis, drain apparatus inlet valve 242 is closed to prevent dialysate from flowing into the drain apparatus during dialysis. If, during hemodialysis, pressure sensor 240 detects a build-up of fluid in the drain apparatus 200 for any reason (e.g., malfunction of valve 242), valve 216 can be opened to empty the drain apparatus without interrupting the hemodialysis. In some implementations, the dialysate flows through a dialysate flow line indicator 578 prior to entering the dialyzer 110.
(74) During hemodialysis, spent dialysate exits the dialyzer 110 and passes through the dialysate circuit via the drain line 112. As depicted in
(75) Before entering the air separation chamber 593, the spent dialysate flows through a post-dialyzer temperature thermistor 590 and a post-dialyzer conductivity cell 592 configured to regulate the temperature of the spent dialysate.
(76) As previously discussed, the spent dialysate is received by the air separation chamber 593, which is configured to vent off any air contained in the dialysate through valve 594. The dialysate flow pump 595 draws dialysate from the air separation chamber 593, through a drain check valve 596, and into one of the second chamber halves 562, 564 of the balancing devices 554, 556 through one of valves 540 and 544, respectively. Drain check valve 596 is fluidly coupled to the drain line 112 downstream of the dialysate flow pump 595 and is configured to prevent fluid from flowing backwards along the drain line 112 towards the dialysate flow pump 595.
(77) As fresh dialysate is provided to one of the first chamber halves 558, 560 of the balancing devices 554, 556, the spent dialysate in the respective second chamber half is forced out the respective balancing device 554, 556 along the drain line 112 to the heat exchanger 506.
(78) During hemodialysis, the ultrafiltration pump 597 operates simultaneously with the dialysate flow pump 595 to generate an increased vacuum pressure within the drain line 112 connecting the air separation chamber 593 to the dialyzer 110, and thus creates increased vacuum pressure within the dialyzer 110. As a result of this increased vacuum pressure, additional fluid is pulled from the blood circuit 600 into the dialysate circuit 500 across the semi-permeable structure (e.g., semi-permeable membrane or semi-permeable microtubes) of the dialyzer 110. This additional fluid is passed along the drain line 112 through an ultrafiltration pump filter 598 downstream of the air separation chamber 593 and through an ultrafiltration check valve 599, and to the drain line 112 and the heater. The ultrafiltration check valve 599 prevents fluid from flowing backwards along the ultrafiltration line 591 towards the ultrafiltration pump 597.
(79) After passing through the heat exchanger 506, spent dialysate exits the dialysate circuit through the drain line 112 and travels to a drain outside the hemodialysis machine 102.
(80) Referring to
(81) After passing through the dialyzer 110, the patient's 602 filtered blood exits the dialyzer 110 and enters the blood circuit 600 through the dialyzer outlet line 136. The blood flows through the venous pressure sensor 606 to the air release device 608. As previously discussed, the air release device 608 removes any air contained within the filtered blood through the vent assemble 610.
(82) After flowing through the air release device 608, the deaerated, filtered blood flows through the venous patient line 108 to an air bubble detector 632. As previously discussed, the air bubble detector is configured to detect air bubbles contained in the flow of blood. After passing through the air bubble detector 632, the filtered blood passes through an occluder 634. As previously discussed, the occluder 634 can, for example, be connected to the air bubble detector 632 so that the occluder 634 can be activated when the air bubble detector 632 detects an air bubble within the venous patient line 108. If no air bubbles are detected by the air bubble detector 632, the blood flows through the occluder 634 to the patient end 630 of the venous patient line 108, and into the patient.
(83) After the dialysis treatment has been performed, blood contained within the blood circuit 600 is reinfused (i.e. rinsed back) to the patient 602. To perform reinfusion, the arterial patient line 106 is clamped, and the patient end 628 of the arterial patient line 106 is attached to the saline bag 138. The arterial patient line 106 is then unclamped, and saline is pumped from the saline bag 138 through the arterial patient line 106 by the blood pump 116. The saline is then pumped throughout the entire blood circuit 600 to the patient end 630 of the venous patient line 108 to push any blood remaining in the blood circuit 600 back to the patient 602 and fill the circuit 600 with saline.
(84) Once a desired amount of the blood contained within the blood circuit 600 has been reinfused back to the patient 602, the patient lines 106, 108 are clamped and the venous patient line 108 is removed from the patient 602. As depicted in
(85) After completing the patient's treatment and flushing the blood circuit 600, the blood component set 104 is disconnected from the module 114 of the hemodialysis machine 102 and discarded. Dialysate contained within the dialysate circuit is pumped to a drain outside the hemodialysis machine via the drain line 112 using the dialysate flow pump 595 and/or the ultrafiltration pump 597. Following treatment, the dialysate circuit and drain apparatus are disinfected in preparation for a subsequent treatment.
(86) Referring to
(87) Once the lid 202 of the drain apparatus is closed and the drain apparatus outlet valve 216 is closed, sterilization of the dialysate circuit 500 and drain apparatus 200 may begin. To disinfect the dialysate circuit 500 and drain apparatus 200, water is pumped into the dialysate circuit 500 from the water inlet port 502 to the heat exchanger 506.
(88) Water heated by heat exchanger 506 flows from the heat exchanger 506 through the recirculation valve 508 to the heating and deaeration chamber 512. The deaeration and heating chamber 512 is configured to heat and deaerate water received by the dialysate circuit 500 through the water port 502 for disinfection. The water is heated to a desired temperature in the heating and deaeration chamber 512.
(89) One or more of the acid concentrate pump 526 and the bicarbonate pump 532 pump chemical disinfectant concentrate into the flow of heated water exiting the heating and deaeration chamber 512. The combined flow of heated water and chemical disinfectant concentrate are provided to the mixing chambers 534, 536 to mix the heated water and disinfectant concentrate to create a homogenous disinfectant fluid.
(90) Disinfectant fluid exits mixing chamber 536 and flows through valves 538 and 542 to the one of the first chamber halves 558, 560 of the one of the balancing devices 554, 556. As with the flow dialysate solution, as disinfectant fluid flows through the first chamber half 558 of one balancing device 554, disinfectant fluid flows into the second chamber half 564 of the other balancing device 556, and vice versa, as controlled by valves 538 through 552. Further, as with the flow of dialysate solution, as disinfectant fluid flows into the first chamber halves 558, 560 of the balancing devices 554, 556, disinfectant fluid is simultaneously forced out of the second chamber halves 562, 564, and vice versa.
(91) The disinfectant fluid flowing out of the first chamber halves 558, 560 of the balancing devices 554, 556 flows through a conductivity cell 570 and a temperature monitor thermistor 572 towards the dialysate filter 574. During the initial flow of disinfectant fluid through the dialysate circuit 500, the bypass valve 575 is open and the drain apparatus inlet valve 242 and the vent valve 594 are closed to direct disinfectant fluid from the dialysate filter 574 towards the post-dialyzer temperature thermistor 590 and the post-dialyzer conductivity cell 592 and through the air separation chamber 593.
(92) Disinfectant fluid is then pumped from the air separation chamber 593 to one of the second chamber halves 562, 564 of one of the balancing devices 554, 556 through valves 540 and 544, respectively, by one or more of the dialysate flow pump 595 and the ultrafiltration pump 597. As disinfectant fluid flows into the first chamber halves 558, 560, the disinfectant fluid in the second chamber halves 562, 564 flows out of the second chamber halves 562, 564 through valves 548, 552, respectively via the drain line 112. During disinfection, the drain valve 589 is closed, and disinfectant fluid exiting second chamber halves 562, 564 flows through the drain line 112 to the heat exchanger 506 and then back down through recirculation valve 508 via a fluid line.
(93) Water is continuously added the dialysate circuit 500 via water inlet port 502 in order to produce disinfectant fluid to circulate throughout the entire dialysate circuit 500. During disinfection, water inlet pressure regulator 504 monitors the fluid pressure of the fluid line extending from the water inlet port 502, and whenever the water inlet pressure regulator 504 detects that a threshold pressure indicating the entire dialysate circuit is filled with disinfectant fluid has been reached, bypass valve 575 is closed and drain apparatus inlet valve 242 is opened. By closing bypass valve 575 and opening drain apparatus inlet valve 242, disinfectant fluid exiting the dialysate filter 574 is directed to the drain apparatus 200 via the inlet line 210 coupled to the outlet of the dialysate filter 574.
(94) Still referring to
(95) During this portion of the disinfection, the drain apparatus outlet valve 216 is closed to allow the chamber 208 of the drain apparatus 200 to be filled with disinfectant fluid. In addition, during this portion of disinfection, the pump 214 is in a position to prevent disinfectant fluid from flowing to the drain line 112 via the outlet line 212 in order to allow the chamber 208 of the drain apparatus 200 to be filled with disinfectant fluid. As disinfectant fluid enters the chamber 208 of the drain apparatus 200 via the inlet line 210 and annular channel 228, the chamber 208 begins to fill with disinfectant fluid and any air in the chamber 208 exits out the vent 230 and hydrophobic filter 232 coupled to the closed lid 202 of the drain apparatus 200. The hydrophobic filter 232 attached to and covering the vent 230 prevents disinfectant fluid from passing through the vent 230. This arrangement of the vent 230 and hydrophobic filter 232 allows substantially all of the air in the chamber 208 to be displaced by disinfectant fluid, allowing for almost the entire chamber 208 of the drain apparatus 200 to be filled with disinfectant fluid when the outlet valve 216 is closed.
(96) The pressure sensor 240 coupled to the outlet line 212 of the drain apparatus 200 monitors the fluid pressure in the chamber 208 during disinfection. Once the pressure sensor 240 detects that the pressure in the chamber 208 has reached a threshold pressure indicating that the chamber 208 is filled with fluid, drain apparatus inlet valve 242 is closed to prevent any additional disinfectant fluid from entering the chamber 208 via the inlet line 210. In some implementations, once the pressure sensor 240 detects that the pressure in the chamber 208 has reached a threshold pressure indicating that the chamber 208 is filled with fluid, a signal is sent to close the water inlet valve 510 in order to prevent additional water from being added to the dialysate circuit 500 via the water inlet port 502 and stop the production of disinfectant fluid.
(97) Once the chamber 208 is full of disinfectant fluid, the drain apparatus outlet valve 216 remains closed for a predetermined amount of time to allow the disinfectant fluid to dwell in the chamber 208 for a predetermined amount of time. In some implementations, the disinfectant fluid dwells in the chamber 208 for at least 10 minutes (e.g. at least 30 minutes, 10 minutes to 60 minutes).
(98) After the disinfectant fluid has dwelled in the chamber 208 for the predetermined amount of time, the drain apparatus outlet valve 216 is opened. The drain apparatus pump 214 draws the disinfectant fluid out of the chamber 208 through outlet port 206 and the open drain apparatus outlet valve 216 to the drain line 112 via the outlet line 212. The drain apparatus pump 214 continues to run until all of the disinfectant fluid is pumped out of the drain apparatus 200 to the drain line 112.
(99) Similarly, once the disinfectant fluid has recirculated through the dialysate circuit for a predetermined amount of time, the recirculation valve 508 is closed and the drain valve 589 is opened to direct the disinfectant fluid through the drain line 112 towards a drain. In some implementations, the dialysate flow circuit pumps the disinfectant fluid through the balancing devices 554, 556 and along the drain line 112 through drain valve 589. In some implementations, the drain valve 589 and the drain apparatus outlet valve 216 are opened at or near the same time, and the dialysate circuit 500 and drain apparatus 200 are drained of disinfectant fluid simultaneously.
(100) While certain embodiments have been described above, other embodiments are possible.
(101)
(102) In some embodiments, the drain apparatus includes a drain pump along the outlet line 212 (such as drain pump 214), but does not include a drain valve (e.g., drain valve 216 of
(103)
(104) Similarly, in some implementations, the outlet line 212 of the drain apparatus 200 can be fluidly connected to a portion of the drain line 112 of the dialysate circuit 500 upstream of the ultrafiltration pump 597 of the dialysate circuit. In this arrangement, negative pressure created by ultrafiltration pump 597 of the dialysate circuit 500 is used to draw fluid contained within the chamber 208 of the drain apparatus 200 out of the drain apparatus 200 through the drain apparatus outlet valve 216 via the outlet line 212. The ultrafiltration pump 597 is then used to pump the fluid away from the drain apparatus 200 through the drain line 112 to one of the second chamber halves 562, 564 of the one of balancing devices 554, 556 and on to the drain, as described above.
(105) Additionally, while the inlet line 210 of the drain apparatus 200 has been described as being fluidly connected to the fluid line 108 downstream of the dialysate filter 574, the inlet line 210 can alternatively be coupled to a fluid line of the dialysate circuit 500 at any other point within the dialysate circuit 500 upstream of the dialyzer 110.
(106) While the drain apparatus 200 is described as having a vent 230 and hydrophobic filter 232 to allow for complete filling of the chamber 208 of the drain apparatus 200, other configurations of the drain apparatus may alternatively be provided to allow for complete filling of the chamber 208.
(107) As depicted in
(108) As depicted in
(109) Referring to
(110) Referring to
(111) As depicted in
(112) Referring to
(113) Referring to
(114) While the methods described above for disinfecting the drain apparatus 200 involve allowing the disinfectant fluid to dwell in the chamber 208 of the drain apparatus 200 for a predetermined amount of time, other techniques can alternatively or additionally be used. In some implementations, for example, once the chamber 208 of drain apparatus 200 is filled with disinfectant fluid (as determined using the methods above), the drain apparatus outlet valve 216 is opened to allow disinfectant fluid to flow through the outlet line 212 to the drain line 112, and additional disinfectant fluid is simultaneously provided to the chamber 208 via the inlet line 210. In some implementations, once the chamber 208 is filled with disinfectant fluid and the outlet valve 216 has been opened, the dialysate circuit 500 pumps disinfectant fluid to the chamber 208 via the inlet line 210 at a rate sufficient to maintain the disinfectant fluid level 906 in chamber 208 (i.e., keep the chamber filled with disinfectant fluid). This “continuous flow” method of draining and simultaneously filling of the chamber 208 of the drain apparatus 200 can be performed for a predetermined amount of time to ensure that the chamber 208 is properly disinfected. In some implementations, the disinfectant fluid continuously flows through and fills the chamber 208 for at least 10 minutes (e.g., at least 30 minutes, 10 to 60 minutes). In some examples, after the disinfectant fluid has been flowing and filling the chamber 208 for the predetermined amount of time, the drain apparatus inlet valve 242 is closed and the solution contained in the chamber 208 of the drain apparatus 200 exits the chamber 208 through drain apparatus outlet valve 216 via the outlet line 212 to the drain line 112.
(115) Further, while the disinfectant fluid used to disinfect the dialysate circuit 500 and the drain apparatus 200 has been described as including a chemical disinfectant concentrate, the disinfectant fluid can alternatively be composed of hot water alone (i.e., without the addition of chemical disinfectant concentrate). In some examples, the disinfectant fluid is heated to a temperature of at least 80° C.
(116) While the hydrophobic filter 232 of the drain apparatus 200 has been described as being arranged within the vent 230 of the drain apparatus, the hydrophobic filter 232 can alternatively be incorporated into the lid 952 of the drain apparatus 200. For example, the lid 952 can include an opening therethrough and the hydrophobic filter 232 can be arranged within the opening in the lid 202.
(117) While the lid 202 has been described as being attached to the drain apparatus 200 using a hinge 238, the lid 202 can be attached to the drain apparatus 200 using alternative attachment mechanisms, such as clips, threads, an injection molded attachment, magnets, etc. In some examples, the lid 202 is attached to the drain apparatus 200 along a pivoting axis such that that lid 202 can be pivoted along to the axis to cover the drain apparatus 200. In some implementations, the lid 202 is pivoted about an axis by a stepper motor attached to the lid 202. In some embodiments, the lid 202 may be unattached from the drain apparatus 200 and can be placed on top of the apparatus 200 to seal the chamber 208, such as during disinfection of the chamber.
(118) While the methods above involve attaching only the venous patient line 108 to the drain apparatus 200 during priming and following treatment, the arterial patient line 106 may additionally or alternatively be attached to the drain apparatus 200 to prime and flush the arterial patient line 106. For example, referring to
(119) Once the portion of the arterial patient line 106 between the patient end 628 of the arterial patient line 106 and the port 702 on the arterial patient line 106 is filled with saline, a clamp proximate the patient end 628 of the arterial patient line 106 is clamped. The blood pump 116 is then turned on to draw saline from the saline bag 138, through saline delivery line 126 and the port 702 on the arterial patient line 106, through a portion of the arterial patient line 106 between the port 702 on the arterial patient line 106 and the dialyzer 110. The saline flows into the dialyzer 110 via the dialyzer inlet line 134 and exits the dialyzer 110 via the dialyzer outlet line 136.
(120) As the saline flows through the dialyzer outlet line 136 towards the air release device 608, the saline passes through the venous pressure sensor 606. Next, the saline flows through an entry port of the air release device 608 and fills the air release device 608. Once the air release device 608 is filled with saline, a clamp on the venous patient line 108 is removed and saline flows through the venous patient line 108 towards the patient end 630 of the venous patient line 108. Once the entire blood circuit 700 is filled with saline, any additional (e.g., excess) saline pumped through the blood component set 104 exits the patient end 630 of the venous patient line 108 and is captured by the chamber 208 of the drain apparatus 200. Once all air is out of the patient lines 106, 108 and the blood circuit 700 is filled with saline, a clamp is closed on the patient end 630 of the venous patient line 108. Once clamped, the patient ends 628, 630 of the patient lines 106, 108 are removed from the drain apparatus 200.
(121) Similarly, in some implementations, both the arterial patient line 106 and the venous patient line 108 can be attached to the drain apparatus 200 to flush the patient lines 106, 108 following dialysis. For example, referring to
(122) Saline is first provided to the portion of the arterial patient line 106 between the patient end 628 of the arterial patient line 106 and the port 702 on the arterial patient line 106. The saline exits the patient end 628 of the arterial patient line 106 into the chamber 208 of the drain apparatus. Saline is continuously provided until all remaining patient fluids in the portion of the arterial patient line 106 between the patient end 628 of the arterial patient line 106 and the port 702 on the arterial patient line 106 have been flushed into the drain apparatus 200.
(123) Once the portion of the arterial patient line 106 between the patient end 628 of the arterial patient line 106 and the port 702 on the arterial patient line 106 is flushed of patient fluids, a clamp proximate the patient end 628 of the arterial patient line 106 is clamped. The blood pump 116 is then turned on to draw saline from the saline bag 138 through the saline delivery line 126 and the port 702 on the arterial patient line 106 and circulate saline throughout all components of the blood circuit 700. After circulating through the blood circuit 700, the saline exits the patient end 630 of the venous patient line 108 and collects in the chamber 208 of the drain apparatus 200. The drain apparatus outlet valve 216 is open and the drain apparatus pump 214 is turned on to draw the saline collected from the venous patient line 108 by the drain apparatus 200 to the drain line 112 via the outlet line 212. Saline is continuously pumped through the blood circuit 700 until all remaining patient fluids have been flushed from the blood circuit 700 into the drain apparatus 200. In some cases, for example, saline is pumped through the blood circuit 700 until the saline bag 138 is empty.
(124) While the drain apparatus 200 has been described as including a clip 226 to attach the venous patient line 108 to the drain apparatus 200, other mechanical attachment devices, such as clamps, ties, straps, hooks, latches, etc., can alternatively or additionally be used to attach the patient line(s) 106, 108 to the drain apparatus. In some implementations, the drain apparatus 200 includes two or more mechanical attachment devices.
(125) While the drain apparatus 200 has been described as including a coupler 234 to attach the vent 230 to the lid 202 of the drain apparatus 200, in some examples the vent is coupled to the lid without a separate coupler. For example, as depicted in
(126) In some examples, a leak detection sensor is positioned below the drain apparatus 200 (e.g., proximate the outlet port 206 of the drain apparatus) to detect malfunctions in the drain apparatus 200 resulting in fluid leaks from the drain apparatus 200. The leak detection sensor can be communicably coupled to the drain apparatus inlet valve 242 and the drain apparatus inlet valve 242 can be automatically closed in response to the leak detection sensor detecting fluid leaking from the drain apparatus 200.
(127) While the arterial pressure sensor 604 has been described as being arranged upstream of the blood pump 116 to measure a pre-pump arterial pressure, it can alternatively be positioned downstream of the blood pump 116 to measure a post-pump arterial pressure, or an additional arterial pressure sensor can be positioned downstream of the blood pump 116 to measure a post-pump arterial pressure.
(128) While the methods above involve circulating saline through the patient lines 106, 108 and the blood circuit 600 to flush the patient lines 106, 108 and blood circuit of any remaining patient fluids, alternatively air may be pumped through the blood circuit 600 and patient lines 106, 108 to flush the patient lines 106, 108 and blood circuit 600 of any remaining patient fluids. For example, the arterial patient line 106 can be disconnected from the saline delivery line 126, and blood pump 116 can be used to draw air through the blood circuit 600 via the arterial patient line 106.
(129) While the methods above involve using valves 538 through 552 to control flow of disinfectant fluid to alternate the flow of disinfectant fluid between the first chamber halves 558, 560 and second chamber halves 562, 564, alternatively all of the balancing device valves 538 through 552 can be opened during disinfection of the dialysate circuit 500. For example, during disinfection, all of valve 538 through 552 can be open such that disinfectant fluid flowing out of mixing chambers 534, 536 flows into all four chamber halves 558, 560, 562, 564 simultaneously.
(130) While the methods above involve disinfectant fluid flowing into the second chamber halves 562, 564 of the balancing devices 554, 556 from the air separation chamber 593 and disinfectant fluid flowing out of the second chamber halves 562, 564 through valves 548, 552, alternatively valves 548 and 552 can remain closed during disinfection, such that as disinfectant fluid flows into first chamber half 558 of balancing devices 554, disinfectant fluid is simultaneously forced out of the second chamber half 562 of balancing device 554 and into the second chamber half 564 of balancing device 556. Similarly, in some implementations, as disinfectant fluid flows into first chamber half 560 of balancing devices 556, disinfectant fluid is simultaneously forced out of the second chamber half 564 of balancing device 556 and into the second chamber half 562 of balancing device 554.
(131) A number of embodiments have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. Accordingly, other embodiments are within the scope of the following claims.