Sensible Thermal Energy Storage (STES) Systems
20170067667 ยท 2017-03-09
Inventors
Cpc classification
F03G6/111
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03G6/068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2020/0047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/0034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/46
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S80/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G6/114
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03G6/071
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S60/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Two sensible thermal energy storage (STES) systems in multiple chambers containing molten eutectic salts have been devised for use at temperatures above 565 C. For the first type, the thermal energy of low specific heat of an immiscible gaseous heat transfer fluid (HTF) at temperatures above 900 C. is readily converted to dispatchable heat of high specific heat in the molten eutectic salt liquid layers operating at high temperatures, which can again produce a gaseous HTF at a constant temperature of 700 C. or higher for the lower electricity generation capacities. For the second type, the molten eutectic salt liquids are used as a thermal energy storage (TES) medium and also a HTF at temperatures above 700 C. for the higher electricity generation capacities. These STES systems provide an effective cushion against the disturbances of heat supply from the sun.
Claims
1. A sensible thermal energy storage (STES) system comprising: a plurality of chambers, each chamber having a layer of superheated molten salt liquid (SMSL) of a multi-component system comprising of a eutectic composition above the liquidus temperatures; and a gaseous immiscible heat transfer fluid (HTF) within said chambers; wherein the gaseous immiscible HTF transfers heat by bubbling to charge thermal energy into said layer of SMSL and to extract thermal energy from said layer of SMSL in said chambers; and wherein the temperature of said layer of SMSL varies while thermal energy is charged and extracted.
2. The STES system of claim 1, wherein the layer of gaseous immiscible HTF is withdrawn from said chamber and temperature varied, and returned to said chamber for further heat exchange with said layer of SMSL.
3. The STES system of claim 2, wherein the gaseous immiscible HTF is a gas selected from a group comprising air, He, CO.sub.2, N.sub.2, Ar, and combinations thereof.
4. The STES system of claim 1, wherein said gaseous immiscible HTF is circulated out of said chambers to transfer thermal energy to a heat exchange system selected from a group comprising a heat recovery exchanger, a recuperator, an air cooled exchanger, a water cooled exchanger and combinations thereof in order to generate a form of energy selected from electrical, mechanical and a combination thereof.
5. The STES system of claim 1, wherein said SMSL is selected from a group comprising Li.sub.2CO.sub.3Na.sub.2CO.sub.3, Li.sub.2CO.sub.3K.sub.2CO.sub.3 and Li.sub.2CO.sub.3K.sub.2CO.sub.3Na.sub.2CO.sub.3 and said gaseous immiscible HTF is a gaseous CO.sub.2.
6. The STES system of claim 2, wherein said immiscible HTF is gaseous, the gaseous HTF circulates out of the multi-chamber STES system and is utilized to perform a thermal process selected from a group comprising carrying thermal energy from a parabolic disc having a thermodynamic cycle engine to said multi-chamber STES system for heat storage, carrying thermal energy from said multi-chamber STES system to said parabolic disc having a thermodynamic cycle engine for generation of electricity and a combination thereof by using a working fluid selected from a group comprising hydrogen, helium, nitrogen, air, CO.sub.2 and combinations thereof for operation of said thermodynamic cycle engine.
7. The STES system of claim 1, wherein said chambers are housed in a tank; wherein the space between the outside surfaces of the chambers and the inside surface of the tank is pressurized with an inert gas to minimize the pressure differences between the inside and outside walls of the chambers.
8. The STES system of claim 2, further comprising a thermal energy source operable coupled to each chamber, wherein the system is operated to generate a predetermined power capacity by a method comprising the steps of: a. providing a bypass gas stream from the thermal energy source at a temperature T.sub.s to the chambers, the chambers having a temperature between a low temperature T.sub.l and a high temperature T.sub.h; b. charging a first chamber to a temperature T.sub.h prior to charging the remaining chambers; c. immiscible gaseous HTF from one or more chambers combined to form an outlet gas stream at a temperature T.sub.c; d. monitoring each chamber so that each chamber is not heated to above the high temperature T.sub.h; and e. continue charging each chamber until the temperature of each chamber is at the high temperature T.sub.h such that the outlet gas stream temperature is at the high temperature T.sub.h.
9. The STES system of claim 2, further comprising a thermal energy user operable coupled to each chamber, wherein the system is operated to generate a predetermined power capacity by a method comprising the steps of: a. providing a bypass gas stream from the thermal energy user at a temperature T.sub.o to the chambers, the chambers having a temperature between a low temperature T.sub.l and a high temperature T.sub.h; b. immiscible gaseous HTF from one or more chambers combined to form an outlet gas stream at a temperature T.sub.c; c. monitoring each chamber so that each chamber is not cooled below the low temperature T.sub.l; and d. continue discharging each chamber until the temperature of each chamber is at the low temperature T.sub.l such that the outlet gas stream temperature is at the low temperature T.sub.l.
10. A sensible thermal energy storage (STES) system comprising: a plurality of chambers, each chamber having a layer of superheated molten salt liquid (SMSL) of a multi-component system comprising of a eutectic composition above the liquidus temperatures; wherein said SMSL is used as both a thermal energy storage (TES) medium and a HTF; and wherein an empty chamber is made available in a sequence operation out of said a plurality of chambers to receive a SMSL through an outside heat exchange device, said SMSL having originated from one of said a plurality of chambers.
11. The STES system of claim 10, wherein the layer of the thermally discharged SMSL is withdrawn from the chambers containing a thermally discharged SMSL and temperature increased in heat exchange with the outside thermal energy source, and returned to said empty chamber provided by the sequence operation for the heat storage.
12. The STES system of claim 11, wherein the thermally charged SMSL stored in the chambers containing a thermally charged SML is used to supply thermal energy to the heat users when the heat supply from the thermal energy source to the heat users is interrupted due to the fluctuations in heat supply.
13. The STES system of claim 10, wherein the layer of the thermally charged SMSL is withdrawn from the chambers containing a thermally charged SMSL and temperature decreased in heat exchange with the outside heat recovery exchangers, and returned to said empty chamber provided by the sequence operation for the heat release.
14. The STES system of claim 10, wherein said SMSL is selected from a group comprising Li.sub.2CO.sub.3Na.sub.2CO.sub.3, Li.sub.2CO.sub.3K.sub.2CO.sub.3 and Li.sub.2CO.sub.3K.sub.2CO.sub.3Na.sub.2CO.sub.3.
15. The STES system of claim 14, wherein the gaseous CO.sub.2 is injected into the SMSL streams in the transfer lines and the SMSL layers in the chambers to prevent decomposition of the molten carbonate salts.
16. The STES system of claim 15, wherein the CO.sub.2 gas is removed from said chambers, treated and returned for injection again into the process streams and the SMSL layers in the chambers.
17. The STES system of claim 10, further comprising a thermal energy source operable coupled in series to the parallel loop; said parallel loop further comprising in parallel a generation loop for a thermal energy user to generate electricity and a storage loop for thermally charging the multi-chamber storage system, wherein the system is operated to generate a predetermined power capacity by a sequence operation method comprising the steps of: a. ensure that an empty chamber is ready to receive the thermally charged SMSL at Th, the chambers having a temperature between a low temperature T.sub.l and a high temperature T.sub.h; b. receive the SMSL at T.sub.h in the empty chamber through the thermal energy source, said SMSL at T.sub.h having originated from a chamber containing a SMSL at T.sub.l, until said empty chamber is completely filled with the SMSL at T.sub.h; c. when the empty chamber is completely filled with a SMSL at T.sub.h, the chamber having contained the SMSL at T.sub.l becomes empty. This new empty chamber receives a new batch of thermally charged SMSL at T.sub.h through the thermal energy source, said SMSL at T.sub.h having originated from the next cold chamber containing a SMSL at T.sub.l; d. when the current empty chamber is completely filled with the SMSL at T.sub.h, the chamber having contained the SMSL at T.sub.l becomes empty. The new empty chamber starts to receive the SMSL at T.sub.h through the thermal energy source, said SMSL at T.sub.h having originated from the next cold chamber containing the SMSL at T.sub.l; e. continue this charging procedures until all chambers except an empty one are completely filled with a SMSL at T.sub.h. f. when the SMSL from the thermal energy source is lower in temperature than T.sub.h due to the fluctuations in heat supply, withdraw the SMSL at T.sub.h from a thermally charged chamber and supply said SMSL at T.sub.h into the generation loop to the heat recovery exchanger for continuing generation of electricity. g. during said fluctuation, send the SMSL at a temperature below T.sub.h from the thermal energy source to the cold chamber below T.sub.h being at the lowest liquid level; and h. when the heat source resumes the normal supply of said SMSL at T.sub.h, send said SMSL at T.sub.h first to the chamber where the said SMSL at T.sub.h was withdrawn during said fluctuations.
18. The STES system of claim 10, further comprising in parallel a generation loop for a thermal energy user to generate electricity and a storage loop for thermally discharging the multi-chamber storage system, wherein the system is operated to generate a predetermined power capacity by a sequence operation method comprising the steps of: a. ensure that an empty chamber is ready to receive the thermally discharged SMSL at T.sub.l, the chambers having a temperature between a low temperature T.sub.l and a high temperature T.sub.h; b. receive the SMSL at T.sub.l in the empty chamber through the heat recovery exchanger, said SMSL at T.sub.l having originated from a chamber containing a SMSL at T.sub.h, until said empty chamber is completely filled; c. when the empty chamber is completely filled with a SMSL at T.sub.l, the chamber having contained the SMSL at T.sub.h becomes empty. This new empty chamber starts to receive a new batch of thermally discharged SMSL at T.sub.l through the heat recovery exchanger, said SMSL at T.sub.l having originated from the next charged chamber containing a SMSL at T.sub.h; d. when the current empty chamber is completely filled with the SMSL at T.sub.l, the chamber having contained the SMSL at T.sub.h becomes empty. The new empty chamber starts to receive the SMSL at T.sub.l through the heat recovery exchanger, said SMSL at T.sub.l having originated from the next charged chamber containing the SMSL at T.sub.h; and e. continue this discharging procedures until all chambers except an empty one are completely filled with a SMSL at T.sub.l.
19. A sensible thermal energy storage (STES) system comprising: a plurality of chambers, each chamber having a TES medium layer; wherein each chamber having a HTF selected from a group comprising a gaseous medium and a liquid medium of said TES layer; wherein said HTF within said chamber is used for charging thermal energy into and extracting thermal energy from said TES layer; and wherein each chamber is sealed and thermally insulated to prevent communication of contents between each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036] The foregoing summary, as well as the following detailed description of presently preferred embodiments of the invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there are shown in the drawings embodiments which are presently preferred. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown.
[0037] In the drawings:
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION OF THE INVENTION
[0047] Certain terminology is used in the following description for convenience only and is not limiting. The article a is intended to include one or more items, and where only one item is intended the term one or similar language is used. Additionally, to assist in the description of the present invention, words such as top, bottom, upper, lower, front, rear, inner, outer, right and left are used to describe the accompanying figures. The terminology includes the words above specifically mentioned, derivatives thereof, and words of similar import.
[0048] A single tank STES system 100 is illustrated in
[0049] In the constant temperature mode of operation, the heated stream 175 is maintained at a constant temperature and constant flow rate. Thermal energy to heat the stream may be supplied from more than one source. At the same time, thermal energy is discharged to the heat users at a constant temperature and constant flow rate. In this case, the thermal energy may be discharged to more than one heat user. The exit gas stream from the heat recovery exchanger is compressed for circulation. The compressed gas is then sent to the heat supply exchanger to be heated.
[0050] In the varying temperature mode, the heat sources are changing in the heat supply rates which will cause changes in the temperature of heated stream 175 and subsequently the temperature of liquid layer 102. The exit gas stream 181 from tank 101 also changes in temperature, and makes it difficult to achieve a stable operation for the heat users. In case when the fluctuations in the heat sources are not severe, system 100 may be designed to provide with enough cushion so that the heat users can operate in the acceptable range of deviation from the optimum condition. However, when the fluctuations of the heat sources are severe or the heat supply from the heat sources is intermittent with unacceptable time gaps, then the single tank system such as shown in
[0051] The first embodiment of this invention in
[0052] Circulating gaseous HTF stream 274 must be inert to the components of the molten salt liquid, remain stable, and have as good heat transfer capability as possible in the service conditions. The gases such as He and CO.sub.2 have been used as a coolant in nuclear power plants where service temperatures approach near 700 C. and pressures higher than 30 bar. A tubular type power tower receiver, on the other hand, can heat air to above 800 C. or liquid HTF above 600 C. at high pressures as indicated by Ho and Iverson (2014).
[0053] During daytime while solar irradiation is available, process 200 in
[0054] The STES chambers operate between 600 C. and 800 C. At the start of the charging step, all STES chambers are at a temperature of 600 C. Therefore, the temperature of stream 281 is made to be 700 C. by mixing the streams consisting of bypass stream 216 being at a temperature much higher than 700 C. and the streams from any of the STES chambers which are at 600 C. At this time, bypass valve 296 is opened. At the full energy charge, all chambers reach 800 C. at the eutectic composition of the molten salt liquid, whereas at the full discharge, the liquid layer temperature decreases to 600 C. at the same liquid concentration. The temperature 700 C. of the outlet gas stream from the multi-chamber STES system is the midpoint, as denoted by point C in
[0055] The operation method of the process in
[0056] The gas temperature is lowered to an economical temperature in recuperator 271 and cooled further in air cooled exchanger 272 to such a temperature as compressor 273 can operate with the optimum power consumption. Gas stream 274 having been re-heated in recuperator 271 is then sent to power tower receiver 280. The heated gas stream 275 is sent to the STES chambers.
[0057] During the nighttime while the solar irradiation is absent, the STES chambers discharge thermal energy for the thermodynamic cycle system to continuously generate the design capacity of electricity. At this time, valves 291 and 294 are closed, and valve 292 is opened. At the start of the discharging step, all STES chambers are at a temperature of 800 C. Therefore, the temperature of stream 281 is made to be 700 C. by mixing the streams consisting of bypass stream 216 being at a temperature much lower than 700 C. and the streams from any of the STES chambers which are at 800 C. At this time, bypass valve 296 is opened. Each STES chamber discharges thermal energy until the liquid temperature reaches 600 C. In a normal operation, no STES chambers are cooled below 600 C. in order to have a safe margin of temperature to prevent freezing of the molten salt liquid. For the last STES chamber, once its temperature reaches 700 C., there is no other heat source to generate a hotter gas, so the temperature of the gas stream must decrease continuously until it reaches 600 C. the final design temperature in the discharging step or the temperature the power generation system can tolerate. In the next morning with the solar irradiation available, all STES chambers start at a temperature of 600 C.
[0058] The operation method of the process in
[0059] The multi-chamber STES system is controlled by a system controller for the following process control scheme; (i) The output stream must be provided at the predetermined constant temperature at the start of the charging step even though all chambers are in the fully discharged state at the lowest storage temperature; (ii) The system must respond to the disturbances in solar irradiation with a response time as short as possible; (iii) During the normal operation in the daytime as well as in the nighttime, the streams from the selected chambers are mixed to generate an output stream from the system at the predetermined constant temperature and flow rate; (iv) The output stream must be provided at the predetermined temperature at the start of the discharging step even though all chambers are in the fully charged state at the highest storage temperature.
[0060] In thermal connection with the multi-chamber STES system, a supercritical steam Rankine cycle or a sCO.sub.2 Brayton cycle can generate electricity utilizing such thermal energy in a separate system at operating temperatures above 600 C. with cycle efficiencies near 50%. The major difficulty with a gaseous HTF for such applications, however, is its low volumetric heat capacity; the gaseous HTF requires very large volumetric flow rates to supply heat compared to the liquid HTF; it is also unable to provide even an instantaneous cushion for the variations of solar irradiation such as what is caused by the clouds. The multi-chamber STES system of this first embodiment is used to harness such high temperature solar energy resolving those difficulties. Also, unlike the power tower receiver run with the liquid HTF, the receiver with the gaseous HTF can eliminate the loss of the electricity generation time incurring, for example, due to its startup in the morning and shutdown in the evening and the blockage of the receiver tubes by the frozen salt plugs on windy days.
[0061] The multi-chamber STES system with a gaseous HTF can be used more advantageously for the lower electricity generation capacities, because, for the higher capacities, the installation cost becomes too high to justify the high installation and operating costs due to the unbearably high volumetric flow rates. Since the operating pressure determines the volumetric flow rates, the optimum plant capacity and operating pressure must be decided by a trade-off analysis.
[0062] In order to determine the storage temperature, many factors must be considered such as the thermal stability of the eutectic salt components, compatibility of the materials of construction and their costs, maintenance and operation costs, and the temperature level required for the thermodynamic cycle engine that generates electricity using the stored energy. In this embodiment, the storage temperatures have been set between 600 C. and 800 C. in order to utilize the sensible heat as much as possible while supplying the heat to the thermodynamic cycle system at 700 C. at which a supercritical steam Rankine cycle or a sCO.sub.2 Brayton cycle can operate with the cycle efficiencies near 50%. In addition, the storage system of this embodiment provides a cushion against the variations of solar irradiation with a short response time, less than a minute to recover the normal operating temperature of 700 C., with a capability of a dispatchable thermal storage capacity for as many hours as desired.
[0063] To determine the operating pressure, on the other hand, many factors must be evaluated as well such as the density of the gaseous HTF to increase the volumetric heat capacity, installation cost of storage tank, parasitic power consumption for the gas compressor, and design of the power tower receiver. The higher operating pressure will increase the volumetric heat capacity of the gaseous HTF, while increase at the same time the installation cost of the storage tank.
[0064] An example is illustrated for this invention with the eutectic binary salt of Li.sub.2CO.sub.3Na.sub.2CO.sub.3 as a TES medium and a CO.sub.2 gas as an immiscible gaseous HTF. Even though it was known that the molten carbonate salt is thermally unstable at the high temperatures of this service, it has been found that the eutectic ternary mixture of Li.sub.2CO.sub.3Na.sub.2CO.sub.3K.sub.2CO.sub.3 is very stable up to 1000 C. in a CO.sub.2 atmosphere. Therefore, the Li.sub.2CO.sub.3Na.sub.2CO.sub.3 binary system must be also thermally stable along with a CO.sub.2 gas when the CO.sub.2 gas is used as an immiscible HTF providing enough partial pressure to suppress the decomposition reactions. Normally, the system operates at much higher pressures than the decomposition pressures as explained in the following sections. Janz et al. (1979) reports the decomposition pressures for the following carbonate compounds.
TABLE-US-00001 TABLE 1 Decomposition Pressures at Service Temperatures System/Temperature 600 C. 800 C. Li2CO3, Bar 3.7 .Math. 10.sup.5 1.6 .Math. 10.sup.1 Na2CO3, Bar 3.7 .Math. 10.sup.6 2.5 .Math. 10.sup.3 K2CO3, Bar 2.0 .Math. 10.sup.7 4.5 .Math. 10.sup.5 Li2CO3Na2CO3, Bar 6.4 .Math. 10.sup.5 3.0 .Math. 10.sup.2 Li2CO3K2CO3, Bar 2.9 .Math. 10.sup.6 2.6 .Math. 10.sup.3 Li2CO3Na2CO3K2CO3, Bar 1.3 .Math. 10.sup.3 3.0 .Math. 10.sup.2
[0065] Another issue of the molten carbonate salts is their corrosiveness; however, much research has been made on their corrosion characteristics at high temperatures. For example, it was found that some high nickel alloys are very promising candidates for this application, but their costs are mostly several times higher than stainless steel. Aluminum coating is also known to be a promising alternative option for the services with a reasonable installation cost being about twice as much as the stainless steel as Glatzmaier and Gomez (2015) recently suggested.
[0066] As for the CO.sub.2 gas, it is very stable at the service temperatures up to 1000 C. For example, the decomposition composition of a pure CO.sub.2 gas at 1000 C. is 0.011% at 1 bar, 0.005% at 10 bar, and 0.0024% at 100 bar.
[0067] Material of construction for the CO.sub.2 gas at high temperatures is also reported. For example, in the service temperatures below 450 C., low alloy, temperature resisting, ferric steels containing molybdenum, chromium, or both may be used; in the temperatures between 300 C. and 700 C., austenitic stainless steels; and in the temperatures up to 1000 C., NiCr or NiCrFe alloys.
[0068] Employing a gaseous HTF such as CO.sub.2 gas obviates the necessity of the means to prevent freezing of the molten salt liquid and also of the high installation cost in case when the highly corrosive molten salts such as the chloride and fluoride compounds are used as a HTF in the process. The following table compares the desirable properties of the HTF suggested by Bauer et al. (2016, page 4) for the SunShot Initiative of the Department of Energy (D.O.E.) with those of the CO.sub.2 gas.
TABLE-US-00002 TABLE 2 Comparison with the D.O.E. HTF Specifications D.O.E. Properties Specifications CO.sub.2 Gas Thermal Stability >800 C. up to1000 C. Specific Heat, J/g K >3.0 (>3 KJ/L K) 1.26 at 800 C. & 20 Bar (12.2 J/L K) Melting Point, C. <250 56.6 C. Cost, $/Kg 1 <0.1
[0069] As expected, the CO.sub.2 gas is superior in all aspects other than the volumetric specific heat; the volumetric specific heat of the gas is lower than the desired requirements, probably for a liquid HTF, by two orders of magnitude. Therefore, for a given electricity generation capacity, the gaseous HTF would require volumetric flow rates higher by two orders of magnitude compared with a liquid HTF. The analysis in this invention, as explained below in detail, reveals that the gaseous HTF can be used more advantageously for smaller installations, for example, a capacity below about 20 MWe at an operating pressure of 20 bar, possibly in remote and isolated locations, because the smaller plants with a gaseous HTF will be easier to operate and maintain with limited labor and technical support compared with the larger plants operating with a molten salt HTF. In addition, the smaller facilities can be built as modular plants reducing significantly the installation costs and construction time. The 20 MWe plant, for example, can support a community of about 5,000 families with a population of 20,000.
[0070] An example of the molten eutectic salt that can be utilized for the embodiment system explained above is the binary eutectic system Li.sub.2CO.sub.3Na.sub.2CO.sub.3 with the CO.sub.2 gas used as an immiscible gaseous HTF. The embodiment system is illustrated in
[0071] To illustrate the operation of the example system, an initial condition is chosen where the heat source has completed its heat supply step at the superheated liquid state A in
[0072] During the period when the binary eutectic system of Li.sub.2CO.sub.3Na.sub.2CO.sub.3 at a concentration of 44.3 wt. % of Li.sub.2CO.sub.3 is cooled from 800 C. to 600 C. with a temperature drop of 200 C., heat is discharged with an enthalpy difference on volume basis of 807 KJ/L, which is higher than 738 KJ/L of the solar salt when its sensible heat is discharged from 565 C. to 290 C. with a temperature drop of 275 C. Therefore, this molten binary carbonate salt system is a very effective heat storage media for STES for working temperatures above 600 C. The CO.sub.2 gas stream from the multi-chamber STES system is fed into the heat recovery exchanger at a constant temperature of 700 C. throughout the operation in the daytime as well as in the nighttime except the last periods for charging and discharging steps.
[0073] In
[0074] The operating pressure of STES system 400 in
[0075] With the example system of this invention using the molten eutectic salt of Li.sub.2CO.sub.3Na.sub.2CO.sub.3 as a TES medium and a CO.sub.2 gas as a gaseous HTF, the compressor power requirements for adiabatic compression are calculated for electricity generation of 50 MWe at the system operating pressure of 10, 20, and 30 bar as illustrated in Table 3 using the equation below.
P.sub.c=M.sub.g[r/(r1)](RT)[(P.sub.o/P.sub.i).sup.wr]/3.sub.c
[0076] where w=(r1)/r
In the equation, Pc stands for compressor power in cal/s, Mg mass flow rate in Kg/s, r specific heat ratio (Cp/Cv), R gas constant in g-cal/g-mol.Math.K, T temperature in K, Po compressor outlet pressure in bar, Pi compressor inlet pressure in bar, Cp specific heat at constant pressure, Cv specific heat at constant volume, and 3.sub.c compressor efficiency.
TABLE-US-00003 TABLE 3 Compressor Power for 50 MWe with 7 Hours of Storage Operating Pressure 10 Bar 20 Bar 30 Bar Suction Temperature, C. 50 50 50 Pressure Drop in Receiver, Bar 1.5 1.5 1.5 Pressure Drop in Chamber, Bar 1.0 1.0 1.0 Pressure Drop in Heat Exchangers Heat Recovery Exchanger, Bar 0.3 0.3 0.3 Recuperator for Both Directions, 0.6 0.6 0.6 Bar Air Cooled Exchanger, Bar 0.3 0.3 0.3 Pressure Drop in Piping, Bar 0.3 0.3 0.3 Total Pressure Drop, Bar 4.0 4.0 4.0 Power Consumption, MWe (1) 16.2 9.2 5.8 Riser, # of 24 inch pipe 7.3 3.6 2.4 Downcomer, # of 24 inch pipe 36 6.3 4.3 Note: 1. Compressor efficiency of 90% was used.
From the table, it can be seen that the power requirements of the CO.sub.2 gas compressor decrease while the system operating pressure increases. Also, the total power consumption for the compression at the operating pressure of 10 bar is around 30% of the net electricity production, which is too high to make an economic justification. Another factor to consider is the number of 24 inch pipe to be used for the riser and downcomer of the power tower receiver that are commercially available in the market. The use of the 24 inch pipe will be the most cost effective, because it is the largest standard size commercially available in high nickel alloys for the operating temperature of 900 C. and pressure of 20 bar. When a size lager than 24 inches is to be used at the same operating temperature and pressure, thicker pipe than the standard size of inch thickness must be specially ordered, which will cause extra costs. Even though the total installation cost of the plant is not evaluated here, the cost will increase while the system operating pressure increases. Therefore, it is desirable to avoid the situation where the compressor power consumption becomes much higher than 15% of the gross power production and where more than several 24 inch pipes for the riser and downcomer must be used. Therefore, in terms of the power consumption, operating pressure below 10 bar is not desirable. Also, in terms of the number of the 24 inch pipe, the plant size for 50 MWe is too large, so the lower capacities are preferred.
[0077] In Table 4, the necessary power consumption of the gas compressor and the number of the 24 inch pipe are tabulated at the operating pressure of 20 bar for the net electricity generation capacities of 10, 20, 30, 40 and 50 MWe. In terms of the criteria of the previous section, the 20 MWe looks appropriate, but other cases for 10 and 30 MWe need to be compared with each other based on the total investment cost. The capacity of 20 MWe is appropriate for about 5,000 families with a population of 20,000. According to the 2000 census, about 7.1 percent of all townships in the U.S. had as many as 10,000 inhabitants, and 52.4 percent fewer than 1,000 inhabitants. Therefore, on average in the U.S., a solar plant in a size of 20 MWe could support about two townships up to 20 townships.
TABLE-US-00004 TABLE 4 Compressor Power at 20 Bar with 7 Hours of Storage Capacity 10 MWe 20 MWe 30 MWe 40 MWe 50 MWe Suction Temperature, C. 50 50 50 50 50 Pressure Drop in Receiver, Bar 1.5 1.5 1.5 1.5 1.5 Pressure Drop in Chamber, Bar 1.0 1.0 1.0 1.0 1.0 Pressure Drop in Heat Exchangers Heat Recovery Exchanger, Bar 0.3 0.3 0.3 0.3 0.3 Recuperator for Both Directions, Bar 0.6 0.6 0.6 0.6 0.6 Air Cooled Exchanger, Bar 0.3 0.3 0.3 0.3 0.3 Pressure Drop in Piping, Bar 0.3 0.3 0.3 0.3 0.3 Total Pressure Drop, Bar 4.0 4.0 4.0 4.0 4.0 Power Consumption, MWe (1) 1.8 3.7 5.6 7.4 9.2 Riser, # of 24 inch pipe 0.9 1.4 2.2 2.9 3.6 Downcomer, # of 24 inch pipe 1.2 2.4 3.6 4.8 6 Note: 1. Compressor efficiency of 90% was used
[0078] For the evaluations in Table 3 and Table 4, the pressure drops for the heat exchangers and pipe were assumed to be those for the regular thermal process design. For the pressure drop of the chambers, a dispersed phase height of around 10 meters was assumed. For the power tower receiver, a more conservative value was assumed than the actual pilot plant test results where a pressure drop of 100-400 mBar was experienced with an air outlet temperature of 800-1000 C. at an operating pressure of 4-16 bar as explained by Hoffschmidt (2014). While the number of the multi-chamber STES system of this embodiment increases in actual deployment, the design can be improved such that the pressure drops are further minimized for the power tower receiver, heat recovery exchanger, recuperator and air-cooled exchanger. The lower pressure drop will enable the higher electricity generation capacities to be economically feasible. Especially, the modular plant manufacturing option will help reduce the installation cost and construction time making this system more favorable.
[0079] Most importantly, the gaseous HTF enables the direct contact heat transfer to be utilized in this application obviating the expensive heat exchangers. Additionally, it does not freeze in normal ambient temperatures unlike the molten salt HTF making the intimate maintenance possible for a longer plant life. Also, the CO.sub.2 gas as an immiscible HTF obviates the need for parasitic utility expenses to prevent freezing of molten salt HTF, and additionally the loss of the electricity generation time, for example, for the startup by filling up the receiver with the molten salt liquid HTF in the morning, for the shutdown by draining the HTF from the receiver in the evening, and for resolving the problems arising from the frozen salt plugs in the receiver tubes on windy days.
[0080] A parabolic disc with a thermodynamic cycle engine has many advantages over other systems. Firstly, it has the highest efficiency for the solar-to-electricity performance among the CSP technologies when Stirling engines are used for electricity generation. Secondly, it can be used for the capacities from kilowatts to gigawatts. Thirdly, it can be manufactured by using the modular technology, making scale-up and manufacturing easier. Fourthly, it has showed the lowest water usage, because it can utilize a closed-loop cooling system such as for cars. Fifthly, it can be installed on uneven ground, making installation easier and less costly. However, for this particular system, the Sterling engines are costly, and the air Brayton cycles are investigated as an alternative. Also, electricity can be generated only during the daytime, since the thermal energy storage has been thought very difficult to be provided with. In connection with the STES system of this invention, however, the hot CO.sub.2 gas can be used as a HTF to transfer thermal energy from the parabolic disc to the STES system in the daytime and in a reverse direction in the nighttime. Especially, the gaseous heat transfer medium enables the parabolic disc having a thermodynamic cycle engine to generate electricity in the night because the gaseous HTF never freezes unlike the molten salt liquid HTF.
[0081] The gaseous streams from the multi-chamber STES system may need a device to remove the entrained liquid droplets. The tendency of entrainment depends on the physical properties such as the gas velocity, density and viscosity and also the liquid density and particle sizes. Therefore, a sudden change of operating conditions such as the gas flow rates and operating temperatures and pressures can directly affect the possibility of entrainment. In order to ensure a safe operation, a means is needed prior to the heat recovery exchanger to trap such unexpected liquid particles.
[0082] The tank 901 as shown in
[0083] The multi-chamber STES system with a CO.sub.2 gas used as a HTF and a molten carbonate salt liquid as a TES medium of this invention has many advantages for the lower electricity generation capacities, for example, below 20 MWe at operating pressure of 20 bar; (i) The STES system is a practical process for CSP plants converting an energy form of very low volumetric heat capacity to a dispatchable form of very high heat capacity for the power tower receiver exit gas temperatures up to 1000 C.; (ii) The system operates between 600 C. and 800 C. generating the output gas stream at a constant temperature of 700 C. or higher, where the thermodynamic cycle engine such as a supercritical steam Rankine cycle or a sCO.sub.2 Brayton cycle can be utilized to produce electricity at the cycle efficiencies close to 50%; (iii) The CO.sub.2 gas as a HTF obviates the need of freezing protection in the CSP plants for other than the STES chambers; (iv) The carbonate compounds Li.sub.2CO.sub.3 and Na.sub.2CO.sub.3 are thermally stable up to 1000 C. in the CO.sub.2 atmosphere; (v) A multi-chamber STES system makes it possible to keep the heat losses to the atmosphere to the minimum; (vi) A multi-chamber STES system makes it possible to use the least amount of the materials of construction for the chamber walls and the insulation materials by the pressure equalization with an inert gas; (vii) Bubbling is an effective method for heat transfer in such corrosive environment obviating the costly heat exchangers; (viii) The corrosive carbonate compounds Li.sub.2CO.sub.3 and Na.sub.2CO.sub.3 are confined only in the STES chambers, enabling to minimize the maintenance efforts required by the corrosion; (ix) The heat transfer medium CO.sub.2 gas has the highest volumetric heat capacity among the candidate gases making it possible to operate the gas compressor, the highest parasitic energy consumer in the process, at the highest efficiencies; (x) The CO.sub.2 gas as a HTF enables to eliminate the loss of the electricity generation time that would be incurred from the startup in the morning and shutdown in the evening of the receiver and also from the blockage of the receiver tubes by the frozen salt plugs on windy days in case when the molten salt liquid is used as a HTF.
[0084] In
[0085] The single tank STES system as shown in
[0086] For the second embodiment of this invention, a multi-chamber STES system with a molten eutectic salt liquid being used as a TES medium and also as a liquid HTF is illustrated in
[0087] During the daytime, system 600 supplies thermal energy to the thermodynamic cycle systems for generation of electricity and also charges heat to the TES chambers. At this time, valves 644, 691 and 693 are opened and valve 692 is closed. Two pumps 673 and 674 work simultaneously; pump 673 for electricity generation and pump 674 for heat storage. Pump 673 circulates the molten salt liquid through heat recovery exchanger 670, and pump 674 from one of the chambers containing cold liquid, for example, from chamber 610 by opening valves 611 and 614 and closing valves 612, 613 and 615. The two streams combine, and the combined stream 674 is heated by solar power tower receiver 680, and then divides into stream 676 and 677. Stream 676 is fed by opening valves 661 and 663 and closing valves 662, 664 and 665 into chamber 660 which has remained empty to receive this hot stream from the power tower receiver. Another stream is circulated by pump 673 to supply thermal energy to the thermodynamic cycle systems. When chamber 660 is full, chamber 610 will become empty to receive another batch of hot liquid by opening valve 613 and closing valve 614 from the power tower receiver, which originated from one of the chambers containing cold liquid. At this time, valves 611 and 661 are opened and valves 612, 615, 662, 663, 664, and 665 are closed. This sequence operation continues until all chambers except the last empty one are filled with the hot liquid. The system controller can readily operate the multi-chamber system in order to achieve the heat storage and recovery efficiencies as high as possible, because mixing of fluids at different temperatures does not take place which otherwise would cause the inherent thermal inefficiencies. At the end of the daytime operation, all chambers but an empty one must be completely filled with the hot molten salt liquid.
[0088] The operation method of the process in
[0089] During the nighttime, electricity is generated in the same capacity as in the daytime. At this time, valve 692 is opened and valves 644, 691, 693 are closed. Heat recovery pump 673 continues to operate, while heat storage pump 674 remains stopped. The hot molten salt liquid at 800 C. in chamber 610, for example, is circulated by pump 673 by opening valve 615 and 662 and closing valves 612, 613 and 614 through heat recovery exchanger 670, and the exit stream 684 now being cooled to 600 C. is sent to the empty chamber 660 by opening valve 662 and closing valves 663, 664 and 665. At this time, valves 611 and 661 are opened. Once chamber 660 is full of the cold molten salt liquid at 600 C., close valves 662, 663, 664 and 665. Then, chamber 610 becomes empty to receive another batch of cold liquid at 600 C. by opening valve 612 and closing valves 613, 614 and 615 from the heat recovery exchanger, the cold liquid having originated from the next charged chamber at 800 C. This sequence operation continues by the system controller until all chambers but an empty one are completely filled with the cold molten salt liquid at 600 C. The operation method of this embodiment enables the multi-chamber TES system to achieve the high energy storage and recovery efficiencies with only about one half of the total storage volume of the two tank system that is presently used for the molten solar salt system at the maximum service temperature of 565 C.
[0090] For example, in the process of
[0091] The operation method of the process in
[0092] As an example of the operation of the multi-chamber STES system described above, a molten eutectic salt liquid of Li.sub.2CO.sub.3Na.sub.2CO.sub.3 is employed as a TES medium and also a HTF. The phase diagram of the binary eutectic system Li.sub.2CO.sub.3Na.sub.2CO.sub.3 is illustrated in
[0093] As explained previously, this molten carbonate salt binary system of Li.sub.2CO.sub.3Na.sub.2CO.sub.3 is a very effective heat storage medium for STES for working temperatures above 600 C., and can be used up to 800 C. being higher than the service temperature of the solar salt heat storage system by 235 C.
[0094] The molten eutectic salt liquid of Li.sub.2CO.sub.3Na.sub.2CO.sub.3 as a HTF is compared with the requirements for the HTF suggested by the SunShot Initiative of D.O.E. in four perspectives. As shown in Table 5, the molten Li.sub.2CO.sub.3Na.sub.2CO.sub.3 liquid is comparable with the D.O.E. requirements except the melting point. The melting point of 496 C. as compared to <250 C. causes additional efforts in operation and maintenance; (i) The higher melting temperature will require to pay closer attention to the startup in the morning, the shutdown in the evening, and the daytime operation on windy days; (ii) The blockage by the frozen solid salt plugs in the process equipment and transport piping will be more frequent with an increase of the melting point; (iii) The cost for heat tracing for freezing protection increases with the increase of the melting temperature; (iv) The solar utility plants with the molten salt HTF is more conveniently operated with the larger electricity generation capacities, as the technical supports and the ancillary facilities for maintenance will be readily available; for the smaller capacities, being possibly located in the remote and isolated places, the plants with the gaseous HTF will be more advantageous.
TABLE-US-00005 TABLE 5 Comparison with the D.O.E. HTF Specifications D.O.E. Molten Li.sub.2CO.sub.3 Properties Specifications Na.sub.2CO.sub.3 Liquid Thermal Stability >800 C. up to1000 C. Specific Heat, J/g K >3.0 (>3 KJ/L K) 2.09 (4 KJ/L K) Melting Point, C. <250 496 C. Cost, $/Kg 1 0.77
[0095] The multi-chamber STES system with a molten eutectic binary mixture of Li.sub.2CO.sub.3Na.sub.2CO.sub.3 being used as a TES medium and also as a HTF is illustrated in
[0096] The multi-chamber STES system is controlled by a system controller for the following process control scheme; (i) The thermal mixing is avoided as much as possible; from the power tower receiver to the thermodynamic cycle engines, the highest thermal efficiencies for heat storage and heat recovery should be attained with the minimum loss of the available work; (ii) An empty chamber is provided in sequence to receive the charged stream in the daytime and the discharged stream in the nighttime, resulting in appreciable saving on the heat storage volume; (iii) A gaseous CO.sub.2 is injected into all separate liquid streams and the molten salt liquid layers in the chambers to prevent decomposition of the molten carbonate salts.
[0097] The multi-chamber STES system with a molten carbonate salt liquid used as both a TES medium and a HTF has many advantages for electricity generation of larger capacities; (i) The STES system is very simple to operate while achieving the high heat storage and heat recovery efficiencies; (ii) The molten salt of Li.sub.2CO.sub.3 and Na.sub.2CO.sub.3 is stable in CO.sub.2 atmosphere up to 1000 C.; (iii) The molten salt of Li.sub.2CO.sub.3 and Na.sub.2CO.sub.3 is the mildest in corrosiveness among the candidates, and the methods to mitigate the corrosiveness have been well studied; (iv) The multi-chamber STES system makes appreciable saving on heat storage volume.
[0098] The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.