Generator-type pressure relief device for water supply and drainage pipes
09587508 ยท 2017-03-07
Inventors
Cpc classification
C25F1/00
CHEMISTRY; METALLURGY
F01D17/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/5032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/301
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2220/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B15/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C25F1/00
CHEMISTRY; METALLURGY
F01D17/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A generator-type pressure relief device includes: a housing; a propeller disposed in the housing; a shaft fixed to the center of rotation of the propeller; a generator unit that generates electricity by receiving rotational torque from the shaft; an electricity storage unit that stores electricity generated by the generator unit; an electronic brake operated by an electric signal supplied from the outside to suppress the axial rotation of the shaft; a control unit that sends an electric signal to the electronic brake to control the operation of the electronic brake; and a water pressure sensor provided in the water supply pipe or the water drainage pipe or the housing so as to transfer water pressure information on the water to the control unit, and which allows the control unit to control the electronic brake.
Claims
1. A generator-type pressure relief device for water supply and drainage pipes which reduces pressure of water flowing through a water supply pipe or a water drainage pipe and also generates electricity by using the water pressure comprising: a housing through which the water passing through the water supply pipe or the water drainage pipe passes; a propeller which is disposed in the housing and rotatable by the water pressure; a shaft which is fixed to a rotational center of the propeller and axially rotates when the propeller rotates; a bearing and a frame which axially rotatably support the shaft; a generator unit which generates the electricity by receiving rotational torque from the shaft; an electricity storage unit which stores the electricity generated by the generator unit; an electronic brake which is operated by electric signal supplied from the outside to suppresses an axial rotation of the shaft and which is submerged in the water and disposed in the housing while being supported by the frame; a control unit which sends an electric signal to the electronic brake to control operation of the electronic brake; a water pressure sensor which is provided in the water supply pipe or the water drainage pipe or the housing and which transmits information on the water pressure to the control unit to enable the control unit to control the electronic brake; a plurality of electrodes which are mounted in the housing and suppresses occurrence of scale in the water supply pipe or the water drainage pipe and prevents occurrence of red water and which are connected with the electricity storage unit to be supplied with electric current from the electricity storage unit and apply the supplied electric current to the water to activate electronic energy of molecules of the water passing through the housing; and a secondary pressure relief unit which is disposed on a upstream side or downstream side of the propeller and is opened or closed depending on the magnitude of the pressure of the water passing through the housing and which reduces the pressure of the water flowing toward the propeller or the pressure of the water which has passed the propeller, wherein the secondary pressure relief unit comprises: a ring-shaped support member fixed on an inner wall surface of the housing; a cone disc for opening and closing the support member; a hollow sliding shaft fixed at a central portion of the cone disc; a disc support shaft which is inserted in the sliding shaft and guides movement of the sliding shaft; a fixing frame for fixing the disc support shaft; and a spring positioned between the cone disc and the fixing frame.
2. The generator-type pressure relief device for water supply and drainage pipes according to claim 1, wherein the housing is a pipe-shaped member having the same inner diameter as that of the water supply pipe or the water drainage pipe, and both ends of the housing are fixed to the water supply pipe or the water drainage pipe.
3. The generator-type pressure relief device for water supply and drainage pipes according to claim 1, wherein the shaft is provided on a central axis of the housing and the shaft and the generator unit are power-connected through a first bevel gear and a second bevel gear meshing with each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
BEST MODES FOR CARRYING OUT THE INVENTION
(7) Hereinafter, a preferred embodiment according to the present invention will be described in more detail with reference to the attached drawings.
(8)
(9) As illustrated, the generator-type pressure relief device for water supply and drainage pipes (31) according to the present embodiment includes: a pipe-shaped housing (35) which has a constant inner diameter and axially extends; a propeller (39) which is disposed in the housing (35); a shaft (41) which is fixed to a rotational center of the propeller (39) and extends in a longitudinal direction of the housing (35); an electronic brake (47) which suppresses a axial rotation of the shaft (41); a bearing (45) and a frame (43) which axially rotatably support the shaft (41); a plurality of water pressure sensors (49) which senses the water pressure; a generator unit (59) which generates electricity by receiving rotational torque of the shaft (41); an electricity storage unit (61) which stores the electricity generated by the generator unit (59); a control unit (57) which controls the electronic brake (47) etc.; an electric water control valve (65) which is provided on a upstream side of the propeller (39); and a hydrotreater (79) which receives electric power from the electricity storage unit (61) to apply the electric power to the water, thereby activating electronic energy of the water molecules.
(10) Firstly, the housing (35) is a pipe-shaped member of a constant diameter with flange parts (35a) at both ends thereof and is coupled with flange parts (33a) of the water supply and drainage pipes (33) while butting against the flange parts of the pipes. The water supply and drainage pipes (33) are a term embracing a water supply pipe and a water drainage pipe. The inner diameter of the housing (35) is the same as that of the water supply and drainage pipes (33).
(11) The shaft (41) is a shaft which is axially rotatably supported in its position by the bearing (45) and the frame (43), and is positioned on a central axis of the housing (35). Therefore, the distance from the shaft (41) to the inner circumferential surface of the housing (35) is constant.
(12) The propeller (39) provided at a tip portion of the shaft (41) rotates by receiving kinetic energy of the water and thus axially rotates the shaft (41). As material for the propeller (39), for example, stainless steel, synthetic resin or other metal may be used
(13) The electronic brake (47) disposed on the shaft (41) is operated by control signal of the control unit (57) to suppress the rotation of the shaft (41) or stop the shaft, and is fixed in the housing (35) by means of the frame (43). According to circumstances, the electronic brake (47) may be fixed to a side portion of a housing of the bearing (45) without using the frame (43).
(14) Anyway, the electronic brake (47) controls the rotation of the shaft (41) while supported by the frame (43). That is, the electronic brake adjusts the rotational speed of the shaft (41) or completely fixes the shaft and thus immobilizes the same or allows the shaft (41) to freely rotate without restraining the shaft.
(15) The electronic brake (47) per se is known and is operated by an electrical signal transmitted from the control unit (57). In addition, the electronic brake (47) is submerged in the water and thus sealably enclosed within a separate sealing case (not illustrated).
(16) Furthermore, a first bevel gear (51) is fixed on the shaft (41). The first bevel gear (51) meshes with a second bevel gear (53) and thus serves to transmit the rotational torque of the shaft (41) to the second bevel gear (53). The second bevel gear (51) is a gear connected to the generator unit (59) through a following shaft (55), and transmits a rotational torque to the generator unit (59), thereby enabling the generator unit to generate the electrical power.
(17) Eventually, the electrical power is generated by the propeller (39) being rotated by the water passing through the inside of the housing (35).
(18) The generator unit (59) is an ordinary generator and receives the rotational torque of the shaft (41) through the following shaft (55) to generates the electrical power, while being fixed on the outside of the housing (35).
(19) Furthermore, the electricity storage unit (61) is disposed next to the generator unit (59) and receives and stores the electrical power generated by the generator unit (59). The electrical power stored in the electricity storage unit (61) is transmitted to an external power load (63), the electric water control valve (65) or the hydrotreater (79).
(20) The power load (63) includes various electric devices or light bulbs installed in the vicinity of the water supply and drainage pipes (33) on the ground. For example, it may be used as a power source for neighboring streetlamps or lifting device of fire hydrant (installed in jurisdiction area).
(21) The electric water control valve (65) includes a valve body (65a) disposed in the housing (35) and a drive motor (65b) for opening and closing a door (65c) of the valve body (65a). The types of the electric water control valve may be variously changed. This means that any type of the electric water control valve can be applied to the pressure relief device according to the present embodiment as long as the valve can open and close a flow path (37) of the housing (35) by using a power of the drive motor (65b).
(22) The electric water control valve (65) has an secondary function of pressure relief and is operated by the control unit (57). According to circumstances, the electric water control valve (65) may be completely opened or partially opened.
(23) When the electric water control valve (65) is partially opened, the water hits the propeller (39) with the pressure thereof first reduced. When the electric water control valve (65) is completely opened, the water flowing into the housing (35) hits the propeller (39) without any particular change of pressure.
(24) Meanwhile, a plurality of electrodes (67) are disposed in the housing (35). The electrodes (67) are hydrotreater and serve to apply electric current supplied from the electricity storage unit (61) to the water passing through the housing. As known from known fact, when the electric current is applied to the water, the electronic energy of water molecules is activated and thus occurrence of scale and red water can be prevented. The red water means rust water(such a water treatment technique is referred to as hydrotreatment).
(25) For example, when direct electric current of 1.5 V to 3 V is applied to the water, ionic structures of the water molecules and various minerals in the water are changed into anion, whereby generation of the scale is suppressed and the water becomes soft and also generation of bacteria is suppressed.
(26)
(27) The same reference numerals as the reference numerals described above designate the same members having the same functions.
(28) As illustrated, the electric water control valve (65) may be disposed on a downstream side of the propeller (39). Therefore, the water with the pressure thereof first reduced by the propeller (39) can be reduced once more in pressure by the electric water control valve (65). Of course, whether or not the water pressure is first reduced by the propeller (39) is determined according to circumstances; therefore, the water pressure is not reduced by the propeller (39) and only the electric water control valve (65) may be used in reducing of the water pressure.
(29) Basically, an effect of pressure relief in the generator-type pressure relief device according to the present embodiment is allowed because rotation of the propeller (39) can be actively controlled in the flow field where the water flows. That is, the effect of pressure relief is allowed because, by using the electronic brake (47), adjustment can be made such that in the flow field where the water flows, the propeller (39) is immobilized so as not to rotate or slowly rotates or is pushed by the water to rotate without resisting the water pressure.
(30) When the propeller (39) is immobilized, the propeller (39) acts as an obstructor which obstructs flow of the water passing the housing (35). That is, the water flowing into the housing (35) is blocked first by the propeller (35) to be decreased in speed and then passes between blades in such a state, whereby the speed and pressure of the water is reduced.
(31) According to the law of energy conservation, the kinetic energy which the water lost passing the propeller (39) is first transmitted to the propeller (39) itself and the frame (43) etc.
(32) In the above state, if the propeller (39) starts to rotate by slowly releasing the electronic brake (47), the water more well passes the propeller (39) (than when the propeller (39) is stopped). Reduction of the kinetic energy of the water is relatively small. That is, drop of the water pressure decreases.
(33) Furthermore, when any restraining force is not applied to the propeller (39), the propeller (39) is pushed to rotate without any particular resistance by receiving the kinetic energy of the water, and thus the pressure of the water which has passed the propeller (39) is not almost lowered.
(34) In theory, if the water is fed toward the downstream side of the propeller (39) by forcingly rotating the propeller (39), the water pressure on the downstream side of the propeller (39) would be higher than the water pressure on the upstream side of the propeller. Eventually, by controlling the rotational speed of the propeller (39) through the electronic brake (47), the water pressure on the downstream side of the propeller (39) can be linearly adjusted.
(35)
(36) Basically, the propeller (39) is set to rotate in accordance with recommended water pressure for the water supply of relevant area. That is, the propeller (39) rotates in a constant speed and axially rotates the shaft (41) as long as abnormal rise of the water pressure does not cause operation of the electronic brake (47). Furthermore, the electric water control valve (65) is completely opened in a normal state in which the water pressure does not rise.
(37) As described above, the shaft (41) continues to axially rotate while the water pressure is kept normal. As the shaft (41) axially rotates, the rotational torque of the shaft (41) is transmitted to the generator unit (59) through the first and second bevel gears (51, 53) and the following shaft (55).
(38) The electric power generated by the generator unit (59) is transmitted to and stored first in the electricity storage unit (61). The electric power stored in the electricity storage unit (61) may be transmitted to and used by a neighboring power load (63). To this end, a separate transformer or converter etc. may be added. Furthermore, according to circumstances, the electricity generated by the generator unit (59) may be transmitted and sold.
(39) Anyway, in a normal operation state, if the water pressure in the housing (35) increases due to an abnormal reason, the water pressure sensor (49) immediately senses the fact and informs the control unit (57) of it.
(40) The control unit (57) receives information on the water pressure transmitted from the water pressure sensor (49), and activates the electronic brake (47) to slowly rotate the shaft (41) if the water pressure deviates from an allowable value. As the rotational speed of the shaft (41) is slowed, the speed of the propeller (39) is also slowed, and the pressure of the water which has passed the propeller (39) is lowered (according to the above theory). the water pressure in the housing is always checked through the water pressure sensor (49).
(41) If the water pressure does not drop to within the allowable value in spite of performing of the above process, the shaft (41) is caused to slowly rotate or even stop by the electronic brake (47).
(42) If the water pressure is still high although the shaft (41) is stopped, the electric water control valve (65) is activated by the control unit (57). That is, the electric power of the electricity storage unit (61) is transmitted to the drive motor (65b) to close the door (65c) of the electric water control valve (65). As the door (65c) is partially closed, the pressure of the water passing through the housing (35) is certainly reduced.
(43) In the above state, if the pressure of the water flowing into the housing (35) falls within a normal range, the electric water control valve (65) is opened again, and the shaft (41) is allowed to normally operate by releasing of the electronic brake (47).
(44) As described above, also while the water pressure in the housing (35) is adjusted, the hydrotreater (79) continues to operate, whereby the electricity, of course, continues to be applied to the electrodes (67) from the electricity storage unit (61).
(45)
(46) Referring to the figure, it can be seen that an secondary pressure relief unit (77) is disposed on the upstream side of the propeller (39). The secondary pressure relief unit (77) includes a ring-shaped support member (69) fixed on an inner wall surface of the housing (35); a cone disc (71) for opening and closing the support member (69); a hollow sliding shaft (71a) fixed at a central portion of the cone disc (71); a disc support shaft (73a) which is inserted in the sliding shaft (71a) and guides movement of the sliding shaft (71a); a fixing frame (73) for fixing the disc support shaft (73a); and a spring (75) positioned between the cone disc (71) and the fixing frame (73).
(47) The secondary pressure relief unit (77) is a non-electric water control valve which is opened or closed depending on the magnitude of the water pressure. That is, the secondary pressure relief unit is opened if the pressure of the water flowing into the housing (35) is high, and is closed if the pressure is low.
(48) In the case of
(49)
(50) As illustrated, the secondary pressure relief unit (77) may be positioned disposed on the downstream side of the propeller (39). By disposing the secondary pressure relief unit (77) on the downstream side of the propeller (39) in such a manner, the water with its pressure changed after passing of the propeller (39) passes the secondary pressure relief unit (77), whereby the water pressure can be reduced once more.
(51) As described above, although the present invention has been described through particular embodiments, the present invention is not limited to the particular embodiments, and various modifications may be made by those skilled in the art within the scope of technical concepts of the present invention.
Description of Reference Numerals
(52) 11: water supply pipe 13, 15: guide slope 17: rotor 19: blade 21: shaft 31: generator-type pressure relief device 33: water supply and drainage pipes 33a: flange part 35: housing 35a: flange part 37: flow path 39: propeller 41: shaft 43: frame 45: bearing 47: electronic brake 49: water pressure sensor 51: first bevel gear 53: second bevel gear 55: following shaft 57: control unit 59: generator unit 61: electricity storage unit 63: power load 65: electric water control valve 65a: valve body 65b: drive motor 65c: door 67: electrode 69: support member 71: cone disc 71a: sliding shaft 73: fixing frame 73a: disc support shaft 75: spring 77: secondary pressure relief unit 79: hydrotreater