Welding of aluminized components and an aluminized component

Abstract

The welding can be carried out only after the partial removal of a necessary aluminized portion prior to welding an aluminized component.

Claims

1. A method for repairing a component having a substrate, the method comprising: aluminizing the substrate, which produces a diffusion layer within the substrate and generates a build-up layer on the diffusion layer; removing only a part of the build-up layer, such that a region of a surface of the diffusion layer is exposed and a remnant of the build-up layer remains on the diffusion layer adjacent the exposed region of the diffusion layer; providing a weld to the region of the diffusion layer that is exposed next to the remnant of the build-up layer; and retaining the remnant of the build-up layer adjacent the weld after providing the weld.

2. The method as claimed in claim 1, wherein the substrate is a steel.

3. The method as claimed in claim 1, wherein the substrate is only partially aluminized.

4. The method as claimed in claim 1, wherein the build-up layer is removed only locally from the surface.

5. The method as claimed in claim 1, wherein a material used to provide the is steel.

6. The method as claimed in claim 1, wherein the substrate of the component is aluminized prior to providing a weld.

7. A component comprising: an aluminized substrate, the aluminized substrate comprising a substrate that is aluminized, resulting in a diffusion layer within the aluminized substrate; a build-up layer disposed on the diffusion layer, the build-up layer resulting from the aluminizing of the substrate, wherein, a portion of the build-up layer is removed to retain a remnant of the build-up layer located on the diffusion layer, the removal of the portion of the build-up layer exposing a surface of the diffusion layer; and a weld provided on the surface of the diffusion layer that was exposed by the removal, the weld being adjacent the remnant of the build-up layer after a welding step is performed to the component.

8. The component as claimed in claim 7, wherein the substrate of the component is aluminized prior to welding.

9. The component as claimed in claim 7, which is a repaired component.

10. The component as claimed in claim 7, wherein the weld is present directly on the diffusion layer.

11. The method as claimed in claim 1, wherein the substrate is molybdenum-containing steel.

12. The method as claimed in claim 1, wherein the substrate is made of 16Mo3.

13. The method as claimed in claim 1, wherein the build-up layer is locally entirely removed.

14. The method as claimed in claim 1, wherein the build-up layer is entirely removed.

Description

BRIEF DESCRIPTION

(1) Some of the embodiments will be described in detail, with reference to the following figures, wherein like designations denote like members, wherein:

(2) FIG. 1 shows schematically a sequence of an embodiment of a method and an embodiment of a component.

DETAILED DESCRIPTION

(3) A substrate 4, in particular made of a steel, very particularly made of 16Mo3, is to be welded or repaired.

(4) In that context, aluminized (+Al) is carried out in a first step, which produces a diffusion layer 6 within the substrate 4, converting this into a modified substrate 4, and generates a build-up layer 7.

(5) Aluminizing can also be carried out only locally.

(6) The diffusion layer 6 preferably has a depth of 150 m to 300 m.

(7) The build-up layer 7 preferably has a thickness of 100 m.

(8) One part of the build-up layer 7 is in particular locally removed from the surface 13 of the diffusion layer 6 such that only a remnant 7 of the build-up layer is present, wherein the build-up layer is largely, in particular entirely, removed with respect to its thickness and thus a surface 13 of the diffusion layer 6 forms an outer surface. The local removal of the build-up layer is expedient if only part of the aluminized surface of the substrate 4 is to be welded.

(9) In the next step, the exposed region 11 of the surface 13 is provided with a weld 10.

(10) The procedure according to the prior art was to remove only the oxidized surface of aluminum of the build-up layer 7.

(11) The removal of part of the build-up layer 7 can be carried out chemically and/or mechanically and/or by laser ablation.

(12) The weld 10 can be used to weld together burner components or to build up material in order to increase wall thickness.

(13) The repaired component has, next to one another, a substrate 4 having a diffusion layer 6 and a weld 10 on the diffusion layer 6 together with a build-up layer 7 on the surface 13 of the diffusion layer 6.