Driving of rotating crusher elements
09586209 ยท 2017-03-07
Assignee
Inventors
- Kari Rikkonen (Tampere, FI)
- Jari Jonkka (Kangasala, FI)
- Marko Salonen (Tampere, FI)
- Risto Sutti (Tampere, FI)
- Kari Kuvaja (Tampere, FI)
- Petri Kujansuu (Tampere, FI)
Cpc classification
B02C13/1814
PERFORMING OPERATIONS; TRANSPORTING
B02C13/095
PERFORMING OPERATIONS; TRANSPORTING
B02C13/1807
PERFORMING OPERATIONS; TRANSPORTING
B02C4/42
PERFORMING OPERATIONS; TRANSPORTING
International classification
B02C4/42
PERFORMING OPERATIONS; TRANSPORTING
B02C13/18
PERFORMING OPERATIONS; TRANSPORTING
B02C13/09
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A mineral material crusher and method of operating a mineral material crusher that includes: a body, a rotating crusher element, a drive shaft arrangement that supports the rotating crusher element to the body and to rotate the rotating crusher element, and a motor including a rotor for driving the drive shaft arrangement. The motor is formed inside the rotating crusher element and the drive shaft arrangement is configured to form of the rotor a rotating axle that is rigidly coupled with the rotating crusher element and capable of leading torque from the rotor to the rotating crusher element for rotating the crusher element around the drive shaft.
Claims
1. A mineral material impact crusher comprising: a body; a rotating crusher element which is configured to throw mineral material against wear parts of the crusher; a drive shaft arrangement configured to support the rotating crusher element to the body and to rotate the rotating crusher element; and a motor comprising a rotor for driving the drive shaft arrangement; characterized in that the motor is formed inside the rotating crusher element; the drive shaft arrangement being configured to form for the rotor a rotating axle that is rigidly coupled with the rotating crusher element and capable of leading torque from the rotor to the rotating crusher element for rotating the crusher element around the drive shaft.
2. The crusher of claim 1, wherein the rotor is integrally formed with the rotating crusher element.
3. The crusher of claim 2, wherein the body for the rotor and the rotating crusher element are by integrally formed.
4. The crusher of claim 1, wherein the motor is an electric motor.
5. The crusher of claim 4, wherein the electric motor is a permanent magnet motor.
6. The crusher of claim 1, wherein the rotating crusher element comprises an exterior surface configured to contact crushing material when in operation.
7. The crusher of claim 1, wherein the drive shaft arrangement comprises a core shaft fixedly attached to the body.
8. The crusher of claim 7, wherein the drive shaft arrangement further comprises a tubular member configured to rotate about the core shaft.
9. The crusher of claim 1, wherein the shaft arrangement extends through at least one of the side walls of the body and is connected with at least one flywheel for increasing the inertia of the rotating crusher element.
10. The crusher of claim 9, wherein the rotor is carried by the at least one flywheel.
11. The crusher of claim 10, wherein the motor comprises two respective rotors and stators.
12. The crusher of claim 11, wherein one pair of the rotor and of the stator is located at each end of the shaft arrangement.
13. The crusher of claim 1, wherein the crusher is a horizontal shaft impactor.
14. The crusher of claim 1, wherein the crusher is a vertical shaft impactor.
15. The crusher of claim 1, wherein the shaft arrangement is supported at its both ends by the body of the crusher.
16. The crusher of claim 1, wherein the rotating crusher element comprises throwing means for throwing mineral material.
17. The crusher of claim 1, wherein the rotating crusher element comprises an exterior surface configured to hit and break crushing material when in operation.
18. The crusher of claim 1, wherein the rotating crusher element comprises blow bars for throwing mineral material.
19. A method comprising: supporting a rotating crusher element of a mineral material impact crusher by a drive shaft arrangement; rotating the rotating crusher element by the drive shaft arrangement using a motor that resides inside the rotating crusher element and comprises a rotor rigidly coupled with the rotating crusher element by driving the rotor; and throwing mineral material against wear parts of the crusher by rotating the rotating crusher element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Some example embodiments of the invention will be described with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
(21) In the following description, like reference signs denote like elements.
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(24) The shaft 212 and the rotor body together form a driving shaft arrangement that supports the rotating crusher element or rotor body 215. The driving shaft arrangement also forms supporting parts of the electric motor. Thus, the drive shaft arrangement forms for the rotor 218 a rotating axle. The rotor 218 is rigidly coupled with the rotating crusher element 215 and capable of leading inertia force (torque) from the rotor 218 of the electric motor to the rotating crusher element 215 for overcoming peak loads in crushing. Thus, the mass of the rotor of the electric motor may also help the rotor body to exert force on the material to be crushed at peak load and to mitigate blockage risk.
(25) In an example embodiment, the electric motor is a permanent magnet motor, in which case the permanent magnets are attached to the stator or to the rotor. Coils are provided in the remaining part. If the coils are attached to the stator 219, the coils can be simply connected to power supply 221 through the shaft 212. On the other hand, if the coils are attached to the rotor 218 of the electric motor, then current to the coils is passed to the coil through conductive, capacitive or inductive coupling from a static part such as the body 212 or from the shaft 212. In one example embodiment, contactless power transfer coils are provided at an end of the rotor body 215 and at proximate structure of the body 212. The contactless power transfer coils can also be arranged to operate as a transformer.
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(27) The rotor 321 of the motor is configured, in the example embodiment shown in
(28) Between the rotor 321 of the motor and the stator 320
(29) At an end of the shaft opposite to the motor, there is a hood 318 protecting the end of the common axle 312 from mechanical impacts from outside. At the motor end of the common axle 312, the stator body and the body 311 or side wall of the HSI crusher 30 form an enclosure for the motor. The enclosure may be sealed to avoid entry of dust and dirt into the motor.
(30) Power supply 330 to the motor is provided through the stator body 319.
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(33) The crusher roll 404 also comprises a second roll body 406 although there is a smaller cylindrical boring or cavity about the rotation axis of the second roll body 406. In one example embodiment there is no separate axle but instead a bearing is attached at each end of the second roll body 406. As a rotation axle, the second roll body 406 may comprise an axle 410 that rotates along with the roll body or about which the roll body 406 rotates.
(34) The first crushing roll 403 is driven by a motor formed inside the first crushing roll. As with some other example embodiments, the windings or coils may be arranged on either side, although coils on a the stator may be simpler to arrange. The gap adjustment 414 may comprise a resilient biasing member such as e.g. a spring, piece of resilient material or pneumatic biasing element, configured to bias the second crushing roll 404 against the first crushing roll 403. When the first crushing roll 403 is driven by the motor inside, the second crushing roll 404 is driven by the abutting crushing layers 407, 408 of the first and second crushing rolls 403 and 404, respectively.
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(37) While the rotor body 518 is drawn to have relatively thin walls, thicker walls are usable for further increasing the inertia of the rotary disc 513.
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(42) Further the jaw crusher comprises an electric motor 105-108 which is arranged inside the pitman 102 around the shaft, the electric motor comprising a stator 105, a rotor 106, an insulation gap such as an air gap 107 between the rotor 106 and the stator 105 and electric wires 108 for the coils of the stator (not shown in the Figure). In an embodiment according to the invention the rotor part 106 is fixed around the eccentric portion 113 of the shaft 112. For example a bolt joint, cold or hot shrinkage joining, soldering, welding or bonding can be used as joining methods for the rotor part 106. The stator 105 is fixed in a cylindrical opening which is made (for example machined) inside the pitman 102 in a region between the second bearings 111. Preferably the rotor 106 comprises permanent magnets wherein coils and wires for generating a magnetic field are not required.
(43) Electric wires 108 relating to the coils of the stator 105 are preferably brought on a rear surface of the pitman 102.
(44) The cooling required by the electric motor 105-108 can be ensured by making for example a cooling rib construction on the rear surface and/or an upper surface of the pitman in immediate vicinity of the electric motor.
(45) The jaw crusher according to the invention provides a higher torque than known solutions what enables starting of the crushing even then when there is material to be crushed in the jaw of the crusher.
(46) The electric motor enables changing the rotation direction of the pitman when a suitable control electronics is used.
(47) In an embodiment of the invention the width of the stator 105 is 600 mm, the outer diameter 600 mm and the inner diameter circa 400 mm. The outer diameter of the rotor 106 is circa 400 and the inner diameter 340 mm. The air gap 107 between the rotor and the stator is circa 1 mm. The power of the motor according to the above dimensions is 132 kW with a rotation speed n=230 1/min and torque M=5500 Nm.
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(49) The rotor 106 of the electric motor which comprises preferably permanent magnets is fixed to an eccentric cylinder 109 at a distance of an insulation gap 107 from the shaft 100. The eccentric cylinder 109 (a tubular member configured to rotate about the core shaft, e.g. a bushing) is supported by third bearings 104 to the shaft and by fourth bearings 103 to the pitman 102. This arrangement enables a rotation movement of the eccentric cylinder around the shaft 100 and the back and forth movement of the pitman.
(50) Because there are no separate mass wheels in this embodiment a sufficient momentum has to be generated by the electric motor and the pitman. In order to increase the momentum the mass of the pitman can be increased by casting the pitman in one part or by fixing further masses to the pitman 102.
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(53) Due to the support structures shown in
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(55) The crusher comprises additionally an electric motor 105, 106, 116, 117 according to some embodiment of the invention. The electric motor is arranged substantially in connection with the shaft and/or pitman of the crusher.
(56) The body of the jaw crusher may be implemented in many ways. The body may be casted, welded or mounted with bolt joints of one or several parts. The jaw crusher may comprise a front end and separate plate-like side parts and a rear part. The support structures 117 according to
(57) The construction of the jaw crusher can be simplified because the power source is not required to couple through the V-belts to the belt wheel of the crusher and a known separate motor bed is not required.
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(59) The body 801 and a track base 802 enable an independent movement of the processing plant of the example for instance from a transport carriage to the crushing site. When the mineral material processing plant is wheel based the base may be constructed such as a trailer of a truck wherein the base may be moved by a truck, an excavator, a loader or another device.
(60) Operation of the processing plant is described in the following. The material to be crushed is brought to the feeder 803 by for example a loader or an excavator. The feeder (which typically is acting according to the principle of an eccentric) feeds the material towards the jaw of the jaw crusher 830. In case there is a scalper and/or a screen in connection with the feeder the fine fraction may be separated and lead directly to the output conveyor 805 or the fine material may be conveyed to be screened to a screening means of the processing plant such as a multi-deck screen.
(61) Different example embodiments of the present invention provide various technical effects and advantages. For instance, by forming a motor that employs the driving shaft arrangement to support the rotor of the motor, separate bearings may be avoided from the motor, see e.g. shaft 212 in
(62) Further advantageously, noise and vibration can be damped by the mass of the crusher element and by the crushing material when the drive shaft arrangement is configured to form for the rotor the rotating axle that is rigidly coupled with the rotating crusher element.
(63) The crushing material may conduct heat away from the motor for example in embodiments where the motor is built in the rotating crusher element and where the rotating crusher element contacts the crushing material.
(64) The rotor of the motor may be integrally formed with the rotating crusher element, see e.g.
(65) Advantageously, a permanent magnet motor may tolerate relative movements between the rotor and the stator of the motor caused by crusher elements through the rigid coupling with the common drive shaft arrangement. Moreover, the permanent magnet motor may provide sufficient torque at low speeds to enable starting of the apparatus without necessarily first clearing the apparatus of crushing material.
(66) Still further advantageously, total mass of the apparatus and/or the number of different bearings may be reduced in comparison to existing crushers using e.g. belt based power transmission from a bed-mounted motor with a belt and belt wheels.
(67) The rotating crusher element may comprise an exterior surface configured to contact crushing material when in operation.
(68) The drive shaft arrangement may comprise a core shaft fixedly attached from one or two ends to the body e.g. as the shaft 212 in
(69) The body may form side walls and ends of the rotating crusher element may be supported by respective side walls. The motor may be entirely formed inside the crusher element. Thus, the crusher may be made compact so removing need for space to accommodate either the motor or any power transmission outside the body of the apparatus. Moreover, by forming the motor inside the crusher element, separate protective parts are not needed to prevent access to dangerous parts in power transmission. Still further, by forming the motor inside the crusher element, there is no motor or power transmission exposed to damaging e.g. by erroneous use of a digger feeding crushing material to the apparatus or during transport of the apparatus.
(70) The apparatus may be a horizontal shaft impactor (HSI), see e.g.
(71) Various embodiments have been presented. It should be appreciated that in this document, words comprise, include and contain are each used as open-ended expressions with no intended exclusivity.
(72) The foregoing description has provided by way of non-limiting examples of particular implementations and embodiments of the invention a full and informative description of the best mode presently contemplated by the inventors for carrying out the invention. It is however clear to a person skilled in the art that the invention is not restricted to details of the embodiments presented above, but that it can be implemented in other embodiments using equivalent means or in different combinations of embodiments without deviating from the characteristics of the invention.
(73) Furthermore, some of the features of the above-disclosed embodiments of this invention may be used to advantage without the corresponding use of other features. As such, the foregoing description shall be considered as merely illustrative of the principles of the present invention, and not in limitation thereof. Hence, the scope of the invention is only restricted by the appended patent claims.