Thermal expansion valve
09587864 ยท 2017-03-07
Assignee
Inventors
Cpc classification
F25B2600/21
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2341/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2341/064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B49/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G05D23/30
PHYSICS
Abstract
A thermal expansion valve comprises a valve body and a valve core member. The valve body is provided with a first connecting chamber, a lower cavity with a transmission member built in, and a first sealing member for separating the first connecting chamber and the lower cavity. A fifth pressure-bearing surface and a sixth pressure-bearing surface, pressed by a cold medium in the first connecting chamber in opposite directions, are disposed on a side wall of the valve core member. The first sealing member comprises a first flexible sealing element, disposed between the transmission member and an upper end portion of the valve core member and having a first edge portion connected to the valve body in a sealing manner. A sum of an effective stress area of a first pressure-bearing surface of the first flexible sealing element and a stress area of the fifth pressure-bearing surface is substantially equal to a sum of an effective stress area of a third pressure-bearing surface of the upper end portion of the valve core member and a stress area of the sixth pressure-bearing surface. Through the design of the structure of the thermal expansion valve, in an aspect, reliability of sealing between the valve body and the upper end portion of the valve core member can be ensured, sensitivity of the valve is improved, and difficulty of manufacturing the valve body and the valve core member can be reduced; and in another aspect, pressure influence caused by the cold medium in the first connecting chamber on the movement of the valve core member can be eliminated.
Claims
1. A thermal expansion valve, comprising a valve body and a valve core component, wherein the valve body is provided with a first connecting chamber, a lower chamber in which a transmission component is arranged, and a first sealing component for separating the first connecting chamber from the lower chamber; a fifth pressure-bearing surface and a sixth pressure-bearing surface respectively subjected to pressures from a refrigerant in the first connecting chamber in opposite directions are arranged on a side wall of the valve core component; the first sealing component comprises a first flexible sealing member which is arranged between the transmission component and an upper end portion of the valve core component and has a first edge portion connected to the valve body in a sealing manner; and a sum of a bearing area of a first pressure-bearing surface, which is variable according to different operating conditions, of the first flexible sealing member and a bearing area of the fifth pressure-bearing surface is substantially equal to a sum of a bearing area of a third pressure-bearing surface of the upper end portion of the valve core component and a variable bearing area of the sixth pressure-bearing surface.
2. The thermal expansion valve according to claim 1, wherein the bearing area of the first pressure-bearing surface is substantially equal to the bearing area of the third pressure-bearing surface, and the bearing area of the fifth pressure-bearing surface is substantially equal to the bearing area of the sixth pressure-bearing surface.
3. The thermal expansion valve according to claim 1, wherein the fifth pressure-bearing surface and the sixth pressure-bearing surface are both arranged in the first connecting chamber.
4. The thermal expansion valve according to claim 1, wherein the valve body is further provided with a second connecting chamber, a balance chamber in which an elastic component is arranged, and a second sealing component for separating the second connecting chamber from the balance chamber, and a seventh pressure-bearing surface and an eighth pressure-bearing surface respectively subjected to pressures in opposite directions are arranged on the side wall, in the second connecting chamber, of the valve core component; the second sealing component comprises a second flexible sealing member which is arranged between the elastic component and an lower end portion of the valve core component and has a second edge portion connected to the valve body in a sealing manner; and a sum of a bearing area of a second pressure-bearing surface of the second flexible sealing member and a bearing area of the seventh pressure-bearing surface is substantially equal to a sum of a bearing area of a fourth pressure-bearing surface of the lower end portion of the valve core component and a bearing area of the eighth pressure-bearing surface.
5. The thermal expansion valve according to claim 4, wherein the bearing area of the second pressure-bearing surface is substantially equal to the bearing area of the fourth pressure-bearing surface, and the bearing area of the seventh pressure-bearing surface is substantially equal to the bearing area of the eighth pressure-bearing surface.
6. The thermal expansion valve according to claim 4, wherein the valve body is provide with a valve port, the valve core component is provided with an inclined sealing surface for sealing the valve port, and a sealing line or a sealing surface formed when the valve core component closes the valve port separates the inclined sealing surface into the sixth pressure-bearing surface in the first connecting chamber and the seventh pressure-bearing surface in the second connecting chamber.
7. The thermal expansion valve according to claim 1, wherein the first flexible sealing member is a first corrugated pipe; the first corrugated pipe comprises a first corrugated sleeve portion stretchable in an axial direction, and a first straight section closing one end of the first corrugated sleeve portion; and the upper end portion of the valve core component extends into the first corrugated sleeve portion, and an upper end surface of the valve core component abuts against an inner side surface of the first straight section.
8. The thermal expansion valve according to claim 7, wherein the transmission component comprises a transmission piece, and a transmission pin connected to the transmission piece, and the first straight section is arranged between the transmission pin and the upper end portion of the valve core component, and an outer side surface of the first straight section abuts against a bottom wall of the transmission pin.
9. The thermal expansion valve according to claim 8, wherein a mounting hole for mounting the first corrugated pipe is arranged at a top end portion of the valve body, and a nut is connected to the mounting hole via screw threads; the first corrugated sleeve portion and the transmission pin are arranged in an inner hole of the nut, and the nut presses the first edge portion against a bottom wall of the mounting hole; and the first edge portion is connected to the bottom wall of the mounting hole in a sealing manner.
10. The thermal expansion valve according to claim 9, wherein a first flange is arranged at a circumferential tail end of the first edge portion, a groove is arranged at a bottom end portion of a side wall of the mounting hole at a position corresponding to the first flange; and the first flange extends into the groove and is stuck at an outer side wall of the nut.
11. The thermal expansion valve according to claim 2, wherein the valve body is further provided with a second connecting chamber, a balance chamber in which an elastic component is arranged, and a second sealing component for separating the second connecting chamber from the balance chamber, and a seventh pressure-bearing surface and an eighth pressure-bearing surface respectively subjected to pressures in opposite directions are arranged on the side wall, in the second connecting chamber, of the valve core component; the second sealing component comprises a second flexible sealing member which is arranged between the elastic component and an lower end portion of the valve core component and has a second edge portion connected to the valve body in a sealing manner; and a sum of a bearing area of a second pressure-bearing surface of the second flexible sealing member and a bearing area of the seventh pressure-bearing surface is substantially equal to a sum of a bearing area of a fourth pressure-bearing surface of the lower end portion of the valve core component and a bearing area of the eighth pressure-bearing surface.
12. The thermal expansion valve according to claim 3, wherein the valve body is further provided with a second connecting chamber, a balance chamber in which an elastic component is arranged, and a second sealing component for separating the second connecting chamber from the balance chamber, and a seventh pressure-bearing surface and an eighth pressure-bearing surface respectively subjected to pressures in opposite directions are arranged on the side wall, in the second connecting chamber, of the valve core component; the second sealing component comprises a second flexible sealing member which is arranged between the elastic component and an lower end portion of the valve core component and has a second edge portion connected to the valve body in a sealing manner; and a sum of a bearing area of a second pressure-bearing surface of the second flexible sealing member and a bearing area of the seventh pressure-bearing surface is substantially equal to a sum of a bearing area of a fourth pressure-bearing surface of the lower end portion of the valve core component and a bearing area of the eighth pressure-bearing surface.
13. The thermal expansion valve according to claim 2, wherein the first flexible sealing member is a first corrugated pipe; the first corrugated pipe comprises a first corrugated sleeve portion stretchable in an axial direction, and a first straight section closing one end of the first corrugated sleeve portion; and the upper end portion of the valve core component extends into the first corrugated sleeve portion, and an upper end surface of the valve core component abuts against an inner side surface of the first straight section.
14. The thermal expansion valve according to claim 3, wherein the first flexible sealing member is a first corrugated pipe; the first corrugated pipe comprises a first corrugated sleeve portion stretchable in an axial direction, and a first straight section closing one end of the first corrugated sleeve portion; and the upper end portion of the valve core component extends into the first corrugated sleeve portion, and an upper end surface of the valve core component abuts against an inner side surface of the first straight section.
15. The thermal expansion valve according to claim 4, wherein the first flexible sealing member is a first corrugated pipe; the first corrugated pipe comprises a first corrugated sleeve portion stretchable in an axial direction, and a first straight section closing one end of the first corrugated sleeve portion; and the upper end portion of the valve core component extends into the first corrugated sleeve portion, and an upper end surface of the valve core component abuts against an inner side surface of the first straight section.
16. The thermal expansion valve according to claim 5, wherein the first flexible sealing member is a first corrugated pipe; the first corrugated pipe comprises a first corrugated sleeve portion stretchable in an axial direction, and a first straight section closing one end of the first corrugated sleeve portion; and the upper end portion of the valve core component extends into the first corrugated sleeve portion, and an upper end surface of the valve core component abuts against an inner side surface of the first straight section.
17. The thermal expansion valve according to claim 6, wherein the first flexible sealing member is a first corrugated pipe; the first corrugated pipe comprises a first corrugated sleeve portion stretchable in an axial direction, and a first straight section closing one end of the first corrugated sleeve portion; and the upper end portion of the valve core component extends into the first corrugated sleeve portion, and an upper end surface of the valve core component abuts against an inner side surface of the first straight section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14) The corresponding relationships between reference numerals and components in
(15) TABLE-US-00001 1 valve body, 11 valve port, 12 first connecting chamber, 13 second connecting chamber, 14 balance chamber, 21 diaphragm, 22 upper chamber, 23 lower chamber, 24 air box seat, 25 air box cap, 31 valve core, 311 through hole, 32 transmission rod, 33 transmission piece, 34 guide ball, S1 first pressure-bearing surface, S2 second pressure-bearing surface, S3 third pressure-bearing surface, S4 fourth pressure-bearing surface, 41 capillary tube, 42 thermo bulb, 6 spring, 7 guide ring, 81 first sealing member, and 82 second sealing member.
(16) Corresponding relationships between reference numerals and components in
(17) TABLE-US-00002 1 valve body, 11 first connecting chamber, 12 second connecting chamber, 13 balance chamber, 14 mounting hole, 141 groove, 15 nut, 16 first inner stepped surface, 17 second inner stepped surface, 18 valve port; 2 valve core component, 21 transmission component, 211 transmission piece, 212 transmission pin, 22 elastic component, 221 spring seat, 222 spring, 23 sealing line; 3 air box, 31 air box seat, 32 air box cap, 33 diaphragm, 34 upper chamber, 35 lower chamber; 4 first corrugated pipe, 41 first edge portion, 42 first corrugated sleeve portion, 43 first straight section, 44 first flange, 45 first sealing member; 5 second corrugated pipe, 51 second edge portion, 52 second corrugated 53 second straight section, sleeve portion, 54 second flange, 55 second sealing member; 6 adjusting seat, 61 first spacer, 62 second spacer; S1 first pressure-bearing surface, S2 second pressure-bearing surface, S3 third pressure-bearing surface, S4 fourth pressure-bearing surface, S5 fifth pressure-bearing surface, S6 sixth pressure-bearing surface, S7 seventh pressure-bearing S8 eighth pressure-bearing surface, and surface.
DETAILED DESCRIPTION OF THE INVENTION
(18) An object of the present application is to provide a thermal expansion valve, which may improve the reliability of sealing between a valve body and an upper end portion of a valve core component, improve the sensitivity of the valve, reduce the manufacturing difficulty of the valve body and the valve core component, and eliminate the pressure influence on the movement of the valve core component caused by refrigerant in a first connecting chamber.
(19) For those skilled in the art to better understand technical solutions of the present application, the present application is described in detail in conjunction with drawings and embodiments hereinafter.
(20) Referring to
(21) In an embodiment, as shown in
(22) As shown in
(23) The first flexible sealing member stretches or contacts in an axial direction as the valve core component 2 moves along the axial direction, and the first edge portion 41 of the first flexible sealing member is connected to the valve body 1 in a sealing manner, therefore the first flexible sealing member may separate the lower chamber 35 from the first connecting chamber 11; and, the first edge portion 41 and the valve body 1 may be sealed by static sealing structures such as seal welding or sealing via a sealing member. Compared to the transmission seal structure in the prior art, the first edge portion 41 and the valve body 1 in the present application are sealed by a static sealing structure with a higher sealing reliability and a lower leakage probability, therefore the degree of superheat of the thermal expansion valve will not be increased, and the reliability and accuracy of the thermal expansion valve are significantly improved. Furthermore, in the present application, the sealing structure is arranged between the first edge portion 41 and the valve body 1, instead of being arranged between the valve core component 2 and the valve body 1, and thus the valve core component 2 will not be influenced by the frictional resistance when moving along the axial direction, and the valve may have a higher sensitivity. Also, the first edge portion 41 and the valve body 1 in the present application are sealed by the static sealing structure instead of the transmission sealing structure in the prior art, thus the requirement for machining precision of the valve body 1 and the valve core component 2 is not high, thereby significantly reducing the processing difficulties.
(24) Furthermore, a sum of an effective bearing area of a first pressure-bearing surface S1 of the first flexible sealing member and a bearing area of a fifth pressure-bearing surface S5 is substantially equal to a sum of an effective bearing area of a third pressure-bearing surface S3 on the upper end portion of the valve core component 2 and a bearing area of a sixth pressure-bearing surface S6, therefore the pressure influence on the valve core component 2 caused by the refrigerant in the first connecting chamber 11 can be eliminated. It is to be noted that, the connotation of substantially equal to or substantially equivalent referred herein includes a case of having a deviation of plus or minus 5%, in addition to a case of being exactly equivalent.
(25) The effective bearing area of the first pressure-bearing surface S1 of the first flexible sealing member is illustrated hereinafter by taking a first corrugated pipe 4 as an example.
(26) A refrigerant pressure in the first connecting chamber is set as P. Since a chamber of the first corrugated pipe 4 at a side close to the valve core component 2 communicates with the first connecting chamber 11 via a gap between the valve core component 2 and the valve body 1, a refrigerant pressure in the first corrugated pipe 4 is also P. On this basis, the effective bearing area of the first pressure-bearing surface S1 is determined under two operating conditions. Under the first operating condition, as shown in
(27) On the basis of the above technical solution, a further design can be made to simplify the structure. For example, the effective bearing area of the first pressure-bearing surface S1 is set to be substantially equal to the effective bearing area of the third pressure-bearing surface S3, and the bearing area of the fifth pressure-bearing surface S5 is set to be substantially equal to the bearing area of the sixth pressure-bearing surface S6.
(28) Obviously, compared with S11, S12 is closer to an area of the upper end surface of the valve core component 2 (in the case of the upper end portion of the valve core component 2 having a consistent diameter, the effective bearing area of the third pressure-bearing surface S3 of the upper end portion of the valve core component 2 is equal to the area of the upper end surface), therefore, it is possible to make the effective bearing area of the first pressure-bearing surface S1 to be substantially equal to the effective bearing area of the third pressure-bearing surface S3 by conventional technical design.
(29) Furthermore, a further improvement can also be made to the above technical solution. For example, as shown in
(30) On this basis, as shown in
(31) On the basis of the above technical solution, a further improvement can be made to further eliminate the pressure influence on the valve core component 2 caused by the refrigerant in the second connecting chamber 12. Referring to
(32) As shown in
(33) Furthermore, since a sum of an effective bearing area of the second pressure-bearing surface S2 of the second flexible sealing member and a bearing area of the seventh pressure-bearing surface S7 is substantially equal to a sum of an effective bearing area of a fourth pressure-bearing surface S4 of the lower end portion of the valve core component 2 and a bearing area of the eighth pressure-bearing surface S8, the pressure influence on the valve core component 2 caused by the refrigerant in the second connecting chamber 12 may be further eliminated on the basis of the pressure influence on the valve core component 2 caused by the refrigerant in the first connecting chamber 11 being eliminated. Therefore, a systematic pressure difference of the valve core component 2 is substantially equal to zero whether the refrigerant flows from the first connecting chamber 11 to the second connecting chamber 12 or from the second connecting chamber 12 to the first connecting chamber 11, thus a bidirectional balanced flow of the thermal expansion valve can be achieved.
(34) It should be noted that, the interpretation of the effective bearing area of the second pressure-bearing surface S2 of the second flexible sealing member is the same as that of the effective bearing area of the first pressure-bearing surface of the first flexible sealing member described above, which will not be described herein.
(35) Further, in order to simplify the structure to facilitate the calculation and process of the second pressure-bearing surface S2, the fourth pressure-bearing surface S4, the seventh pressure-bearing surface S7 and the eighth pressure-bearing surface S8, the effective bearing area of the second pressure-bearing surface S2 is set to be substantially equal to the effective bearing area of the fourth pressure-bearing surface S4, and the bearing area of the seventh pressure-bearing surface S7 is set to be substantially equal to the bearing area of the eighth pressure-bearing surface S8.
(36) On the basis of any one of the above technical solutions, the specific structure of the first flexible sealing member can further be designed.
(37) As shown in
(38) In the above technical solutions, as shown in
(39) In the above technical solutions, a fixing structure of the first corrugated pipe 4 can also be designed specifically. For example, as shown in
(40) Further, in order to prevent vibration of the first corrugated pipe 4 in a radial direction, as shown in
(41) A seal structure between the first edge portion 41 and the bottom wall of the mounting hole 14 can also be designed. For example, the first edge portion 41 can be welded onto the bottom wall of the mounting hole 14 in a sealing manner, or a first sealing member 45 can be arranged between the first edge portion 41 and the bottom wall of the mounting hole 14.
(42) Further, a specific structure of the second flexible sealing member can also be designed.
(43) As shown in
(44) As shown in
(45) A fixing structure between the second edge portion 51 and the valve body 1 can also be designed specifically. For example, as shown in
(46) Of course, a further improvement may be made to the above fixing structure. For example, as shown in
(47) Further, as shown in
(48) Furthermore, in order to prevent the vibration of the second corrugated pipe 5 in the radial direction, as shown in
(49) Also, it is to be noted that, the first corrugated pipe 4 and the second corrugated pipe 5 may have the same rigidity and be arranged in opposite directions, thus elastic forces on the valve core component 2 from the first corrugated pipe 4 and from the second corrugated pipe 5 are equal but in opposite directions, which will not cause an additional force on the valve core component 2.
(50) Description of the third pressure-bearing surface to the eighth pressure-surface is as follows. Referring to
(51) As shown in
(52) A thermal expansion valve according to the present application is described in detail hereinbefore. The principle and the embodiments of the present application are illustrated herein by specific examples. The above description of examples is only intended to help the understanding of the method and the spirit of the present application. It should be noted that, for the person skilled in the art, many modifications and improvements may be made to the present application without departing from the principle of the present application, and these modifications and improvements are also deemed to fall into the protection scope of the present application defined by the claims.