FOLDING STATION AND FOLDING-BOX ADHESIVE-BONDING MACHINE

Abstract

Folding station and folding-box adhesive-bonding machine are provided. The folding station for deforming flat workpieces includes at least one group of k guide mechanisms, which are fitted at a variable distance from one another along an arrangement line. The guide mechanisms are operatively connected to a common, proportionally active adjustment device which, during operation, varies the distances between in each case two adjacent guide mechanisms of the group of guide mechanisms uniformly along the arrangement line. Also provided is a folding-box adhesive-bonding machine having a transporting device for folding-box blanks and having at least one such folding station.

Claims

1. A folding station for forming flat workpieces, comprising at least one group of k guide elements which along a layout line are attached having a variable mutual spacing w, wherein the guide elements are operatively connected to a common and proportionally acting adjustment installation which during operation uniformly varies the spacing w between each two mutually adjacent guide elements of the group of guide elements along the layout line.

2. The folding station according to claim 1, wherein the adjustment installation has at least one drive spindle and screw collars which interact with the at least one drive spindle and the guide elements.

3. The folding station according to claim 2, wherein the screw collars are disposed so as to be rotatably fastened to the guide elements and to be rotationally secured and traversable on the drive spindle.

4. The folding station according to claim 2, wherein the at least one drive spindle comprises a first drive spindles and a second drive spindle disposed so as to be mutually parallel, wherein the first drive spindle is operatively connected to all guide elements having an odd numerical index k, and the second drive spindle is operatively connected to all guide elements having an even numerical index k.

5. The folding station according to claim 1, wherein each two mutually adjacent guide elements are operatively interconnected by in each case one screw collar.

6. The folding station according to claim 1, wherein a zeroth guide element (k=0) is fixedly disposed, and all other guide elements (k>0) during operation of the adjustment installation are moved towards the zeroth guide element or away from the zeroth guide element.

7. The folding station according to claim 1, wherein the at least one group of k guide elements comprises at least two groups of guide elements disposed along the same layout line and operationally connected to the same proportionally acting adjustment installation.

8. The folding station according to claim 7, wherein during operation of the adjustment installation the spacing of each two mutually adjacent guide elements of the first group is enlarged, and at the same time the spacing of each two mutually adjacent guide elements of another group is reduced.

9. A folding-box adhesive-bonding machine having a transportation installation for folding-box blanks, and at least one folding station according to claim 1.

Description

[0031] The invention will be explained in more detail hereunder by means of exemplary embodiments and associated drawings in which:

[0032] FIG. 1 shows a proportional adjustment installation having gearboxes with various gearing;

[0033] FIG. 2 shows a proportional adjustment installation having a scissor-type mechanism;

[0034] FIG. 3 shows a proportional adjustment installation having first screw collars which are attached in a rotationally fixed manner on the guide elements, and having a plurality of second screw collars which are disposed so as to be axially traversable and rotationally fixed on a drive spindle;

[0035] FIG. 4 shows a proportional adjustment installation having screw collars which are rotatably attached to the guide elements and which are alternatingly disposed so as to be axially traversable and rotationally fixed on one of two drive spindles, and interact with a thread of an adjacent guide element;

[0036] FIGS. 5A, 5B, and 5C show a first exemplary embodiment of the adjustment installation according to FIG. 4, in perspective views and in the longitudinal section;

[0037] FIGS. 6A, 6B, and 6C show a second exemplary embodiment of the adjustment installation according to FIG. 4, in perspective views and in the longitudinal section; and

[0038] FIGS. 7A, 7B, 7C, and 7D show a part-view of a folding-box adhesive-bonding machine having folding stations according to FIGS. 5A, 5B, and 5C, and 6A, 6B, and 6C, for two dissimilar configurations, each in a perspective view and in a plan view.

[0039] An adjustment installation 4 which for each guide element 2 has a gearbox 44 acting thereon is schematically illustrated in FIG. 1, wherein each of these gearboxes 44 has another gearing, and all gearboxes 44 are operatively connected in a direct manner or, for example, by way of one or a plurality of drive spindles 42 or the like, which simultaneously represent the layout line 3 of the guide elements 2, to a common drive installation 41 such as a motor, a manual crank, or the like. The guide elements 2 which presently are illustrated schematically as rollers 2 having roller mounts 22 are traversably disposed on a rack 45 on which the gearbox 44 that is driven by the respective drive spindle 42 acts, and in this way traverses each guide element 2 by an adjustment path of which the length is proportional to the numerical index k of the respective guide element such that the spacing variations w are of identical size. The desired effect is achieved by the gearings which are adapted to each gearbox 44.

[0040] FIG. 2 shows schematically an adjustment installation 4, in which the guide elements 2 are connected to articulation points 47 of a scissor-type mechanism 46, which articulation points 47 when the scissor-type mechanism 46 is activated, for example by the influence of a force F acting parallel with the layout line 3 of the guide elements 2, are uniformly converged or diverged. The layout line 3 of the guide elements 2 in FIG. 2 is represented by a sliding rail 48 on which the guide elements 2 are traversably disposed. The desired effect of the spacing variations w of all pairs of adjacent guide elements 2 being of identical size is achieved by the functioning mode of the scissor-type mechanism 46.

[0041] An adjustment installation 4 in which the drive spindle 42 is routed through screw collars 43 which are fastened to the mountings 23 of the guide elements 2 is illustrated schematically in FIG. 3. The guide elements 2 have stationary screw collars 43 which are attached to the mountings 23 and which face the respective adjacent guide element 2. The two mutually protruding screw collars 43 of each two adjacent guide elements 2 have opposing external threads.

[0042] One screw collar 43 for each spacing w between two adjacent guide elements 2, which are engaged with the external threads of the screw collars 43 of the guide elements 2 and during operation of the adjustment installation 4 rotate conjointly with the drive spindle 42, is disposed in a rotationally secured and axially traversable manner on the drive spindle 42 which extends through the screw collars 43 of the guide elements 2 and which simultaneously represents the layout line 3 of the guide elements 2. These screw collars 43 each have two portions which, so as to correspond to the external threads of the mutually converging threads of the screw collars 43 of the guide elements 2, have opposing internal threads.

[0043] The screw collar 43 that is disposed on the drive spindle 42 interacts with the two screw collars 43 of the two adjacent guide elements 2, on account of which the relative spacing w of the two guide elements 2 is enlarged or decreased depending on the rotation direction of the drive spindle 42. Should the drive spindle 42 be rotated, by way of each of the screw collars 43 that is disposed on the drive spindle 42, the two screw collars 43, engaged therewith, of the adjacent guide elements 2 are tightened or released depending on the rotation direction, such that the spacing w between the adjacent guide elements 2 is reduced or enlarged, respectively.

[0044] An adjustment installation 4 in which each two adjacent guide elements 2 are operatively interconnected by in each case one screw collar 43 is schematically illustrated in FIG. 4. The guide elements 2 herein have screw collars 43 which are rotatably disposed on the mounting 23 and which face the respective adjacent guide element 2. These screw collars 43 have an external thread. The screw collars 43 of all guide elements 2 having an odd numerical index k are disposed in a first line, and the screw collars 43 of all guide elements 2 having an even numerical index k are disposed in a second line.

[0045] The mountings 23 of the guide elements 2 that are adjacent to guide elements 2 on the mountings 23 of which a screw collar 43 is disposed, have an internal thread into which engages the external thread of the screw collar 43. One drive spindle 42 in each of the first line and the second line extends through the respective screw collars 43 disposed there, which are disposed on said drive spindle 42 in a rotationally secured and axially traversable manner. Both drive spindles 42 are uniformly driven by a common motor 41, wherein one drive spindle 42 is connected directly to the motor 41, and the two drive spindles 42 are operatively interconnected by a belt drive 49. Should the drive spindles 42 be rotated, by way of the screw collars 43 that are disposed on the drive spindles 42, the two adjacent mountings 23, engaged therewith, of the guide elements 2 are tightened or released depending on the rotation direction, such that the spacing w between the adjacent guide elements 2 is reduced or enlarged, respectively.

[0046] Specific exemplary embodiments of adjustment installations 4 which each are a component part of a folding station 1 for forming folding-box blanks in a folding-box adhesive-bonding machine, as is illustrated in an exemplary manner in FIGS. 7A, 7B, 7C, and 7D are illustrated in FIGS. 5A, 5B, and 5C, and 6A, 6B, and 6C.

[0047] Both adjustment installations according to FIGS. 5A, 5B, and 5C, and according to FIGS. 6A, 6B, and 6C, each serve for further folding a lateral tab of a folding-box blank from a vertical alignment such that said tab is ultimately horizontally aligned and thus in relation to the remainder of the blank is folded by 180. To this end, the two adjustment installations according to FIGS. 5A, 5B, and 5C, or according to FIGS. 6A, 6B, and 6C, respectively, are expediently attached on each side of the transportation path for to-be-formed folding-box blanks of a folding-box adhesive-bonding machine, as will be explained in more detail hereunder with reference to FIGS. 7A to 7D.

[0048] Each guide element 2 comprises a roller 21 which is rotatably fastened to a dual-member roller mount 22. The roller 21 herein in relation to the roller mount 22 is pivotable about a horizontal axis. Moreover, the two members 22A, 22B of the roller mount 22 are interconnected in an articulated manner such that the one member 22A in relation to the other member 22B is pivotable about a horizontal axis. Moreover, the articulated connection between the two members 22A, 22B is variable, that is to say that the free length of the pivotable member 22A is adjustable.

[0049] Each dual-member roller mount 22 is fastened to a plate-shaped mounting 23. The mountings 23 of all guide elements 2 are disposed so as to be mutually spaced apart along a layout line 3. [0050] Each mounting 23 has a pair of bores. Two rotatably mounted drive spindles 42 which are embodied as splined shafts extend through each pair of bores of all mountings 23. Both drive spindles 42 by way of a belt drive 49 are connected to a common drive installation 41 in the form of an electric motor such that said drive spindles 42 rotate in a synchronous manner when the electric motor 41 is operated.

[0051] The mountings 23, in each case in an alternating manner in one of the two bores of the pair of bores, have a screw collar 43 which is rotatably attached to the respective mounting 23. The screw collars 43 in the interior thereof each have one splined-hub profile which communicates with the external contour of the drive spindles 42 such that the screw collars 43 are rotationally secured on the drive spindles 42 but may slide on the latter in the axial direction of the drive spindles 42. On the free ends thereof, the screw collars 43 are provided with an external thread which engages in a corresponding internal thread in the associated bore of the mounting 23 of the adjacent guide element 2.

[0052] Should the drive spindles 42 be rotated, depending on the rotation direction of the drive spindles 42, the external threads of the screw collars 43 are either screwed into the internal threads of the bores of the mountings 23 of the adjacent guide elements 2, or the external threads of the screw collars 43 are screwed out of the internal threads of the bores of the mountings 23 of the adjacent guide elements 2, wherein the spacing of the adjacent mountings 23, and thus of the adjacent guide elements 2 overall, is decreased or increased. This traversing of the mountings 23, and thus of the adjacent guide elements 2 overall, along the layout line 3 is enabled in that the pairing of the splined-shaft profile of the drive spindles 42 with the splined-hub profiles of the screw collars 43 sitting thereon permits axial traversing of the screw collars 43, while relative rotation between the screw collars 43 and the drive spindle 42 is prevented by the pairing of the splined-shaft profiles of the drive spindles 42 with the splined-hub profiles of the screw collars 43 sitting thereon.

[0053] In the case of the adjustment installation according to FIGS. 5A, 5B, and 5C, that screw collar 43 that is associated with the first guide element 2 engages, with its external thread, in a threaded bore which is disposed in a locationally fixed manner at the beginning of the assembly of guide elements 2 such that the spacing of the first guide element in relation to this locationally fixed threaded bore varies. In the chosen illustration this first guide element 2 within the assembly is located to the extreme right.

[0054] Observing a movement of the adjustment installation 4, in which the drive spindles 42 move the screw collars 43 such that the external threads of the latter are screwed into the internal threads of the bores of the mountings 23 of the respective adjacent guide elements 2, the following will be established:

[0055] On account of the first guide element 2 (numerical index k=1) in the manner described being attracted by a path s to the locationally fixed threaded bore, the adjacent second guide element 2 (k=2) being attracted by a path s to the first guide element 2 (k=1), etc., a summary adjustment path which is k times s results for each guide element 2. In an analogous manner, this applies to the reverse movement in which the summary adjustment paths of all guide elements 2 are proportionally increased.

[0056] In the case of the adjustment installation according to FIGS. 6A, 6B, and 6C, a locationally fixed zeroth guide element 2 (k=0) which does not vary its position is disposed at the beginning of the assembly of guide elements. In the chosen illustration this zeroth guide element 2 is to the extreme right. The screw collar 43 of said zeroth guide element 2, by way of the external thread of the former, engages in the corresponding threaded bore of the first, that is to say the first movable, guide element 2 which, therefore, during operation of the adjustment installation 4 is moved in relation to the zeroth guide element 2.

[0057] Proceeding from the zeroth guide element 2, the guide elements 2 having the numerical indices K=1 . . . 4 are associated with a first group of guide elements 2 which during operation of the adjustment installation 4 are moved in the same direction, that is to say are moved toward the zeroth guide element 2, or away from the zeroth guide element 2. The second group, adjoining thereto, of the guide elements having the numerical indices k=5 . . . 8 are likewise moved in the same direction, but always counter to the guide elements 2 of the first group (k=1 . . . 4). This is achieved in that the screw collars 43 of the second group (=5 . . . 8) are disposed so as to be opposite to the screw collars 43 of the first group (k=1 . . . 4).

[0058] Observing a movement of the adjustment installation 4, in which the drive spindles 42 move the screw collars 43 of the first group (k=1 . . . 4) such that the external thread of said screw collars 43 are screwed into the internal threads of the bores of the mountings 23 of respective adjacent guide elements 2, the spacings between the guide elements 2 of the first group (k=1 . . . 4) is decreased. Simultaneously, the external threads of the screw collars 43 of the second group (=5 . . . 8) are screwed out of the associated internal threads of the adjacent guide elements such that the spacings between the guide elements 2 of the second group (=5 . . . 8) is decreased. It applies to each of the two groups of guide elements that the spacing w between each two adjacent guide elements 2 of the observed group of guide elements 2 is uniformly varied along the layout line 3.

[0059] It is shown in an exemplary manner in FIGS. 7A, 7B, 7C, and 7D how the adjustment installations according to FIGS. 5A, 5B, and 5C, and 6A, 6B, and 6C are disposed as component parts of folding stations in a folding-box adhesive-bonding machine. Herein, FIGS. 7A and 7B in a perspective view and in a plan view show the folding-box adhesive-bonding machine in a first adjustment for a specific folding-box blank, and FIGS. 7C and 7D in a perspective view and in a plan view show the folding-box adhesive-bonding machine in a second adjustment for another folding-box blank.

[0060] To this end, the two folding stations 1 are each disposed on one side of the transportation path 51 of to-be-formed folding-box blanks on the frame 5 of the folding-box machine such that the mutual spacing thereof can be adjusted to adapt to various sizes of folding-box blanks.

[0061] Each folding station 1 comprises a base plate 13 having an assembly of lower support rollers 11 on which the folding-box blank, emanating from the right, is transported in a lying manner. A transportation belt 12 is guided over the lower support rollers 11, so as to ensure uniform and slippage-free transportation of the folding-box blanks.

[0062] Furthermore, each folding station 1 has a plough-type folding rail 24 which effects forming of a tab of the foldingbox blank from the horizontal to the vertical alignment, that is to say about the first 90. The plough-type folding rail 24 is in each case upstream of the adjustment installation 4 having the guide elements 2. The assembly of rollers 21, adjoining the plough-type folding rail 24, serves for further forming of the tab of the folding-box blank from the vertical to the horizontal alignment, that is to say about the second 90. Both, the plough-type folding rail 24 as well as the adjoining assembly of rollers 21, serve for guiding a folding belt 25 which is in direct contact with the folding-box blank to be formed, while the latter is moved through the folding station 1 and thereby is folded.

[0063] The illustrated folding-box adhesive-bonding machine is set up for carrying out left-before-right folding of two tabs of a folding-box blank, that is to say that the folding procedure for the left tab commences first.

[0064] A folding station 1 which has an assembly of two groups of rollers 21, as is illustrated in FIGS. 6A, 6B, and 6C, is disposed on the left side of the transportation path 51. At this folding station 1, that point of the transportation path 51 at which the first portion of forming by way of a fold about 90 is completed, is fixed. This point is defined by the end of the fixedly disposed plough-type folding rail 24. By contrast, however, that point of the transportation path 51 at which folding about 180 is completed is adjustable. This point is defined by the position of the fourth roller 21.

[0065] Transportation of the folding-box blank is initially performed along the plough-type folding rail 24)(0 . . . 90, and then along the assembly of the guide elements 2 in the reversed order of the numerical index thereof, that is to say that the second portion of forming)(90 . . . 180 is performed by the guide elements 2 having k=8 to k=5, and is completed at the guide element 2 having k=4. The guide elements having k=4 to k=0 retain the tab in the horizontal position at 180.

[0066] When viewed in the transportation direction, another two fixed rollers on which the adjustment installation does not act and which define the end of the transportation path 51 are disposed behind the zeroth roller 21.

[0067] A folding station 1 which has an assembly of a group of rollers 21, as is illustrated in FIGS. 5A, 5B, and 5C, is disposed on the right side of the transportation path 51. That point of the transportation path 51 at which the first portion of forming by way of a fold about 90 is completed is adjustable on this folding station 1, in that the plough-type folding rail 24 is traversable along the transportation path and is fixable at the desired position. This point is defined by the end of the traversable plough-type folding rail 24.

[0068] As is the case on the left side, another two fixed rollers on which the adjustment installation does not act are disposed behind the first roller 21, on the right side when viewed in the transportation direction. The end of the transportation path 51 is defined by the position of these two fixedly disposed rollers 21. That point of the transportation path 51 at which folding about 180 is completed is that position of the first roller 21 that is disposed directly ahead of the two fixed rollers 21.

[0069] Transportation of the folding-box blank is initially performed along the plough-type folding rail 24)(0 . . . 90, and then along the assembly of the guide elements 2 in the reversed order of the numerical index thereof, that is to say that the second portion of forming)(90 . . . 180 is performed by the guide elements 2 having k=5 to k=2, and is completed at the guide element 2 having k=1. The guide element having k=1 retains the tab in the horizontal position at 180.

LIST OF REFERENCE SIGNS

[0070] 1 Folding station [0071] 11 Lower support roller [0072] 12 Transportation belt [0073] 13 Base plate [0074] 2 Guide element [0075] 21 Roller [0076] 22 Roller mount [0077] 23 Mounting [0078] 24 Plough-type folding rail [0079] 25 Folding belt [0080] 3 Layout line [0081] 4 Adjustment installation [0082] 41 Drive installation, motor [0083] 42 Drive spindle [0084] 43 Screw collar [0085] 44 Gearbox [0086] 45 Rack [0087] 46 Scissor-type mechanism [0088] 47 Articulation point [0089] 48 Sliding rail [0090] 49 Belt drive [0091] 5 Frame [0092] 51 Transportation path [0093] k Numerical index [0094] s Adjustment path [0095] w Spacing variation