Modular Pump System

Abstract

A modular system of reciprocating pumps is to be designed in such a way that any type of said reciprocating pumps can be economically assembled and tested on a flexible assembly device. The magnetic part is a pre-assembled subassembly that can be tested separately and is overmolded with plastic material; the connection point to the pump part has a given connecting contour that allows different types of pump parts of the modular system to be connected; and the pump part is a pre-assembled subassembly that can be tested for the displaced volume thereof. Feed pumps and metering pumps for fuels and aqueous reagents.

Claims

1. A modular pump system having an electromagnetically actuated reciprocating pump, comprising: the reciprocating pump having a magnetic part, a pump part that is predominantly arranged in an interior of the magnetic part and is connected by way of a connecting site, and a cover; the magnetic part having a magnetic coil, a magnetic flux-conducting support and a brace; the pump part having a pole including a control cone, a pole pipe, an armature, a cylinder and a displacement piston that is pushed or pulled in a longitudinal direction by the armature, said displacement piston being returned into the respective other longitudinal direction by a resilient element, if the armature is not energized; wherein reciprocating movement of the armature is caused by linked magnetic flux that is generated by the magnetic coil and is guided by the support, the brace, the pole pipe, the armature, and the pole; wherein the magnetic part is an assembly that can be pre-assembled and can be tested, said assembly being provided with a synthetic material injection molding; wherein the connecting site to the pump part includes a connecting contour that is identical for all constructions and it is possible using said connecting contour to push pump parts of the modular system in different constructions into the magnetic part; wherein the pump part is an assembly that can be pre-assembled and can be tested at least with regard to its displacement volume; wherein the magnetic part in the case of all reciprocating pumps of the modular pump system includes identical or geometrically similar connecting surfaces, for receiving the magnetic part in a holding device; and wherein the pump part in the case of all reciprocating pumps of the modular pump system includes identical or geometrically similar receiving surfaces for receiving the pump component in a holding and attaching device.

2. The modular pump system as claimed in claim 1, wherein the pump part comprises at least two identical stepped outer diameters, and the magnetic part comprises at least two stepped inner diameters, that are tailored to suit said outer diameters.

3. The modular pump system as claimed in claim 1, wherein the pump part is effectively sealed in a predominantly radial direction by a pole pipe or by a membrane with respect to the magnetic part.

4. The modular pump system as claimed in claim 1 wherein the magnetic part is closed by the cover, wherein the cover is embodied from synthetic material and is connected to the synthetic material injection molding of the magnetic part in a materially-bonded manner.

5. The modular pump system as claimed in claim 1, wherein the pump part comprises a first control valve and a second control valve that are controlled by the fluid flow that is conveyed or by the displacement piston of the pump part, wherein the first control valve connects a first displacement chamber to a second displacement chamber.

6. The modular pump system as claimed in claim 1, wherein the pump part comprises a control valve that connects a second displacement chamber to an outlet of the reciprocating pump.

7. The modular pump system as claimed in claim 1, wherein the pump part comprises a control valve that connects an inlet to a first displacement chamber.

8. The modular pump system as claimed in claim 1, wherein the pump component of comprises a control valve that in the construction type of a slit valve is controlled by the displacement piston.

9. The modular pump system as claimed in claim 1, wherein the pump component comprises a control valve that is arranged in the displacement piston and is controlled as a non-return valve by the fluid flow that is conveyed.

10. The modular pump system as claimed in claim 1, wherein the armature influences the displacement piston in a pushing manner in the case of the magnetic coil being energized.

11. The modular pump system as claimed in claim 1, wherein the armature influences the displacement piston in a pulling manner in the case of the magnetic coil being energized, wherein the pole of the magnetic part is arranged on the inlet side of the armature.

12. The modular pump system as claimed in claim 1, wherein when the armature is in a resting position, an undesired flow of working fluid from the inlet to the outlet is prevented in the case of the magnetic coil not being energized, wherein the armature in its resting position is pushed by a resilient element by a seal in a sealing manner against the outlet-side planar surface, wherein the sealing effect is further increased by a pressure at the inlet and associated inlet surfaces on the armature and the displacement piston, if the inlet-side pressure is greater than the outlet-side pressure.

13. The modular pump system as claimed in claim 11 wherein when the armature is in a resting position, an undesired flow of working fluid from the inlet to the outlet is prevented in the case of the magnetic coil not being energized, wherein the displacement piston is pushed by the resilient element by seal in a sealing manner against the outlet, wherein the sealing effect is further increased by a pressure at the inlet and associated inlet-side effective surfaces on the armature and the displacement piston, if the inlet-side pressure is greater than the outlet-side pressure.

Description

DRAWINGS

[0023] The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.

[0024] FIG. 1, illustrates a reciprocating pump of the construction I having a pushing magnet, valve in the piston rod and inlet valve as a non-return valve; FIG. 2, illustrates a reciprocating pump of the construction II having a pushing magnetic armature, valve between the displacement chambers as a slit valve and outlet valve as a non-return valve; and

[0025] FIG. 3, illustrates a reciprocating pump of the construction III having a pulling magnetic armature, valve between the displacement chambers as a slit valve and outlet valve as a non-return valve.

DETAILED DESCRIPTION

[0026] Example embodiments will now be described more fully with reference to the accompanying drawings.

[0027] The modular pump system includes electromagnetically actuated reciprocating pumps of different constructions (I, II, Ill), wherein the reciprocating pump comprises a magnetic part (1), a pump part (9), which is connected by way of a connecting site (32) and is arranged predominantly in the interior of the magnetic part (1), and a cover (34).

[0028] The magnetic part comprises a magnetic coil (5), a magnetic flux-conducting support (7) and a brace (8), and is injection molded with synthetic material.

[0029] The pump part (9) comprises a pole (12) having a control cone (6), a pole pipe (30), an armature (3), a cylinder (36) and a displacement piston (10) that is pushed or pulled by the armature in a longitudinal direction, said displacement piston being returned by a resilient element (11) into the, in each case, other longitudinal direction if the armature is not energized.

[0030] The reciprocal movement of the armature (3) is caused by means of a linked magnetic flux that is generated by means of the magnetic coil (5) and is guided by means of the support (7), the brace (8), the pole pipe (30), the armature (3) and the pole (12).

[0031] The magnetic part (1) is an assembly that can be pre-assembled and tested whose connecting site (32) to the pump part (9) comprises a predetermined connecting contour with which it is possible to connect pump parts of the modular system for various constructions.

[0032] The pump part (9) is an assembly that can be pre-assembled and can be tested with regard to its displacement volume and if it also includes all necessary valves, it can be completely tested.

[0033] The magnetic part (1) comprises in the case of all reciprocating pumps of the modular pump system identical or geometrically similar connecting surfaces (15), (16) for receiving the magnetic part in a holding device (17).

[0034] The pump part (9) also comprises in the case of all reciprocating pumps of the pump modular system identical or geometrically similar receiving surfaces (18) for receiving the pump component in a not illustrated holding and attaching device (28) whose receiving contour corresponds at least in sections to the inner contour of the magnetic part.

[0035] The pump part (9) in a preferred embodiment comprises at least two stepped outer diameters (13), (13) that are identical for all constructions and the magnetic part (1) comprises at least two stepped inner diameters (14), (14) that are tailored to suit said outer diameters.

[0036] The pump part (9) is effectively sealed in a predominantly radial direction by means of a pole pipe (30) or by means of a membrane (31), wherein the pole pipe also has the function of receiving the pole (12) and guiding the armature (3). If a membrane (31) is used, an intermediate ring (33) assumes the function of receiving the pole and produces the connection to the pole pipe.

[0037] The magnetic part (1) is closed by means of a cover (34) that also holds the pump part (9) in an axial direction in a secure manner and preferably includes a connection of the outlet, wherein the cover (34) is embodied from synthetic material and is connected in a materially-bonded manner to a synthetic material injection molding (35) of the magnetic part (1), preferably by means of welding.

[0038] The pump part (9) of the modular pump system comprises a first control valve (19) and preferably a second control valve (20) or (25) that are controlled by the fluid flow that is conveyed and/or the displacement piston (10) of the pump part, wherein the first control valve (19) connects a first displacement chamber (21) to a second displacement chamber (22). If the second control valve (20) or (25) is not part of the assembly pump part, said second control valve is arranged in the magnetic part (1) or in the cover (34).

[0039] The pump part (9) of the modular pump system comprises in a construction (II) or a construction (III) in accordance with the drawings in FIG. 2 and FIG. 3 a control valve (20) that connects the second displacement chamber (22) to an outlet (24) of the reciprocating pump.

[0040] The pump part (9) of the modular pump system comprises in a construction (I) in accordance with the drawing FIG. 1 a control valve (25) that connects an inlet (23) to the first displacement chamber (21).

[0041] The pump part of the modular pump system comprises in a construction (II) in accordance with the drawing FIG. 2 or in a construction (Ill) in accordance with the drawing FIG. 3 a control valve (19) that is controlled as a type of a slit valve by the displacement piston (10).

[0042] The pump part of the modular pump system comprises in one construction (I) in accordance with the drawing FIG. 1 a control valve that is arranged in the displacement piston (10) and is controlled as a non-return valve by the fluid flow that is conveyed.

[0043] The armature (3) of the modular pump system in the construction (I) in accordance with the drawing FIG. 1 or in the construction (II) in accordance with the drawing FIG. 2 influences the displacement piston (10) in a pushing manner in the case of the magnetic coil (5) being energized, wherein in the construction (II) the pole (12) of the magnetic part (1) is arranged on the outlet side of the armature (3).

[0044] The armature (3) of the modular pump system in the construction (Ill) in accordance with the drawing FIG. 3 influences the displacement piston (10) in a pulling manner in the case of the magnetic coil (5) being energized, wherein the pole (12) of the magnetic part (1) is arranged on the inlet side of the armature (3).

[0045] In the construction (I) of the modular pump system in accordance with the drawing FIG. 1, when the armature (3) is in a resting position in the case of the magnetic coil (5) not being energized, an undesired flow, in other words a flow of working fluid from the inlet (23) to the outlet (24) that is not permissible when the armature is at a standstill, is prevented because the armature is pushed in a sealing manner in the resting position by a resilient element (11) by means of the seal (26) against the outlet-side planar surface (29), wherein the sealing effect is further increased by means of a pressure at the inlet and by means of associated inlet-side effective surfaces on the armature and the displacement piston if the inlet-side pressure is greater than the outlet-side pressure.

[0046] In the construction (III) in accordance with the drawing FIG. 3, an undesired flow is prevented when the armature (3) is in a resting position in the case of the magnetic coil (5) not being energized because the displacement piston (10) is pushed by means of a seal (27) in a sealing manner against the outlet when the resilient element (11) is in the resting position, wherein the sealing effect is further increased by means of a pressure at the inlet (23) and by means of associated inlet-side effective surfaces on the armature and the displacement piston if the inlet-side pressure is greater than the outlet-side pressure.

[0047] The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.

TABLE-US-00001 List of reference numerals 1. Magnetic part 3. Armature 4. Actuating element 5. Magnetic coil 6. Control cone 7. Support 8. Brace 9. Pump part 10. Displacement piston 11. Resilient element 12. Pole 13. Outer diameter 14. Inner diameter 15. Connecting surface 16. Connecting surface 17. Holding device 18. Receiving surface 19. Control valve 20. Control valve 21. Displacement chamber 22. Displacement chamber 23. Inlet 24. Outlet 25. Control valve 26. Seal 27. Seal 28. Holding and attaching device, not illustrated 29. Planar surface 30. Pole pipe 31. Membrane 32. Connecting site 33. Intermediate ring 34. Cover 35. Synthetic material injection molding 36. Cylinder