INTERNAL COMBUSTION ENGINE
20170058758 ยท 2017-03-02
Inventors
Cpc classification
F01L3/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L3/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B23/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M23/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B25/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An internal combustion engine (10) includes at least one cylinder (12) having a piston, and a cylinder head containing an inlet duct (3) incorporating an inlet valve 1 to allow flow in only one direction and an exhaust duct incorporating no mechanical flow restricting device and at least one chamber valve (2) through which both inlet and exhaust fluids pass from the ducts (3,4) into and out of the cylinder (12), and a combustion chamber (6) in the cylinder (12) that allows the chamber valve (2) to be significantly open when the piston (5) is at top dead centre enabling a transfer of fluid, fluid flow pressure and pressure waves between the cylinder, and the inlet (3) and exhaust ducts (4).
Claims
1. An internal combustion engine includes at least one cylinder having a piston, and a cylinder head containing an inlet duct incorporating an inlet valve to allow flow through said inlet duct in only one direction and an exhaust duct incorporating no flow restricting mechanisms or regions and at least one chamber valve through which both inlet and exhaust fluids pass from the ducts into and out of the cylinder, and a combustion chamber in the cylinder that allows the chamber valve to be significantly open when the piston is at top dead centre enabling a transfer of fluid, fluid flow pressure and pressure waves between the cylinder, and the inlet and exhaust ducts; and the at least one chamber valve is configured to receive injected fuel for atomising the fuel and/or for cooling the at least one chamber valve.
2. The internal combustion engine as claimed in claim 1, wherein the exhaust duct is tuned to accelerate the inlet fluid when the piston is near the top of its stroke, and to create negative pressure in the cylinder to aid cylinder filling with inlet fluid, through at least part of the induction stroke, by harnessing energy in the flow of exhaust fluid.
3. The internal combustion engine as claimed in claim 1, wherein the exhaust duct is tuned to harness energy and pressure waves in the exhaust flow to affect the dynamics and/or flow of inlet fluid to aid scavenging of the cylinder using reflected negative pressure waves from the exhaust flow.
4. The internal combustion engine as claimed in claim 1 wherein the exhaust duct is tuned to harness energy and pressure waves in the exhaust flow to affect the dynamics and/or flow of inlet fluid to assist cylinder filling using reflected positive pressure waves.
5. The internal combustion engine as claimed in claim 1 wherein the exhaust duct is tuned by adjusting the length and/or shape and/or diameter of the exhaust duct.
6. The internal combustion engine as claimed in claim 1, further comprising a wall separating the inlet and exhaust ducts, said wall guiding fluid into the cylinder in a first direction and guiding fluid out of the cylinder in a second direction, where said first and second directions are different directions.
7. The internal combustion engine as claimed in claim 1, wherein the combustion chamber is shaped to allow the chamber valve to be significantly open when the piston is at top dead centre placing substantially all of the remaining cylinder and combustion chamber space above a lower surface of a head of the chamber valve.
8. The internal combustion engine as claimed in claim 6, wherein the wall is a substantially vertical wall separating the inlet and exhaust ducts, located immediately above a chamber valve seat.
9-12. (canceled)
13. The internal combustion engine as claimed in claim 1, wherein one or both of the inlet and exhaust duct enter the cylinder at an angle to a longitudinal axis of a side wall of the cylinder.
14-15. (canceled)
16. The internal combustion engine as claimed in claim 1, wherein each cylinder has a single chamber valve.
17. The internal combustion engine as claimed in claim 1, wherein the inlet and exhaust ducts enter the cylinder upstream of the valve.
18. The internal combustion engine as claimed in claim 1, wherein the inlet and/or exhaust ducts enter a subsidiary chamber of the cylinder when the chamber valve is open.
19. The internal combustion engine as claimed in claim 18, wherein the chamber valve is located between the subsidiary chamber and the main chamber of the cylinder.
20. The internal combustion engine as claimed in claim 18, wherein the chamber valve has a valve seat which forms a boundary between the subsidiary chamber and the main chamber.
21-22. (canceled)
23. The internal combustion engine as claimed in claim 1, further comprising a compact circular part conical combustion chamber in the cylinder head with a ring shaped squish area.
24. (canceled)
25. The internal combustion engine as claimed in claim 1, wherein the combustion chamber is substantially a cylindrical depression in the piston with a ring shaped squish area that may have an inclination of between zero and thirty degrees.
26. The internal combustion engine as claimed in claim 25, wherein the depression further comprises at least one outwardly extending lobe, in which the lobe, in use, causes an eddy to form in fluid flowing around the depression.
27. The internal combustion engine as claimed in claim 1 manufactured using a single component combining the cylinder block and cylinder head.
28. A method of aspirating an internal combustion engine, comprises directing fluid into a cylinder of the engine substantially at an angle to a longitudinal axis of a side wall of the cylinder.
29. (canceled)
30. A method of aspirating an internal combustion engine, comprising: arranging for the internal combustion engine to include at least one cylinder having a piston, and a cylinder head containing an inlet duct incorporating an inlet valve to allow flow through said inlet duct in only one direction and an exhaust duct incorporating no flow restricting mechanisms or regions and at least one chamber valve through which both inlet and exhaust fluids pass from the ducts into and out of the cylinder; arranging for a combustion chamber in the cylinder to allow the at least one chamber valve to efficiently open when the piston is at top dead centre for enabling a transfer of fluid, fluid flow pressure and pressure waves between the cylinder and the inlet and exhaust ducts; and injecting fuel for the internal combustion engine in operation on to the at least one chamber valve to atomise the fuel and/or cool the at least one chamber valve.
Description
[0039] Specific embodiments of the present invention will now be described by way of example with reference to the accompany drawings, in which:
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[0056] In more detail, the inlet duct 3 extends downwards at an angle of approximately 60 degrees from an upper end of the engine 10 to the chamber 7 however this angle may vary between 30-90 degrees. The inlet duct 3 joins the chamber 7. A short distance up stream of the chamber 7, the inlet duct 3 widens and a reed valve 1 is positioned to prevent the passage of exhaust fluid back up the inlet duct 3. Typically, the reed valve 1 is a pressure sensitive one way flow device.
[0057] The exhaust duct 4 extends from the chamber 7 and follows a path which is approximately a mirror image of the inlet duct 3(see
[0058] The poppet valve 2 effectively forms a lid on the combustion chamber 6. The poppet valve has a head portion 16 in the form of a disc which is arranged for movement to optionally seal the chamber 7 from the cylinder 12, by movement of a stem portion 18. The poppet valve head 16 may have a diameter or width which is approximately 50% of the diameter of the piston. As shown (in
[0059] To enable the desired flow of gas/fluid out of and into the engine with minimal restriction, the combustion chamber 6 is configured to allow the poppet valve 2 to be substantially open when the piston 5 is at the top of its stroke (top dead centre-tdc) and combustion chamber 6 may be formed as a bowl in the piston crown or as a recess in the cylinder head below the poppet valve 2 and above the piston crown. The combustion chambers 6 shown in
[0060] When the combustion chamber is in the top of the piston 5 it is generally circular in cross-section, but it may also incorporate a recess 20 which may be in the shape of a lobe and is shaped to allow a spark plug to intrude into chamber 6 (see
[0061] When incorporated, the recess 20 also serves the purpose of allowing the tip of a spark plug 9 to have the necessary clearance from the piston 5 where it projects into the combustion chamber 6. Two or more spark plugs 9 may be used around the circumference of the combustion chamber, each having their own recess 20. Of course, if engine 10 is to be used with diesel fuel then spark plugs (and associated recesses) may not be necessary. Preferably, a diesel compression ignition version is very likely to use an even more compact combustion chamber bowl in the piston crown.
[0062] The various stages of operation of one embodiment of the engine 10 are shown in
[0063] In use, fluid is drawn into the inlet duct 3 by a suction caused by the downward movement of the piston 5 within the cylinder 12 and negative pressure caused by the fast flowing exhaust fluids moving through the exhaust duct 4 and exhaust tube 8. The fluid is caused to move into the cylinder 12 because the downward orientation of the inlet duct 3 flows the inlet gas/fluid with a downward direction and momentum, drawn by the negative pressure created by both the movement of the piston 5 downwards and the fast moving column of exhaust gas acting in an opposite upwards direction. This combination of negative pressure forces creates a strong sucking effect in the space being vacated by the movement of the piston within the cylinder 12 allowing the engine 10 to efficiently fill with inlet fluid. This flow of fluid is guided by separating wall 23 that helps guide inlet fluid into the cylinder 12 and prevents it being drawn into the exhaust duct 4 when efficient cylinder filling is required. At this stage of operation the poppet valve 2 is in the open position (as shown in
[0064] Before the compression stroke begins, the poppet valve 2 closes and the commencement of upward movement of piston 5 compresses the gas and fuel mixture in the cylinder 12.
[0065] In the embodiments of the invention as shown in
[0066] Referring now to
[0067] The main advantage of the engine working with a stratified charge as described above is its ability to run with lean mixtures (lean burn). This allows for efficient part load running with the engine able to work with excess air, but with the correct fuel/air mixture at the point of ignition. It is expected that the engine could be developed to run with a throttle or in a throttle less state, with power controlled solely by the quantity of fuel injected, particularly when direct injection is used, along with variable valve timing.
[0068] The arrangements of the engine 10 described herein allow a large valve area and high lift of the poppet valve 2 without interference from the piston 5. This lack of interference allows for a very efficient inlet and exhaust cycle. After combustion (see
[0069] The momentum of the fluid passing through the exhaust duct 4 will begin to create a negative pressure in the chamber 7, thereby causing the inlet reed valve 1 to open and draw through air for the next inlet stroke. By the time the piston 5 has reversed direction to commence the inlet stroke, there will already be a momentum of inlet fluid following the natural path into the chamber 7, and the exhaust fluid flow may cause a column of inlet fluid to be drawn behind it up exhaust duct 4 when the piston is around Top Dead Centre prior to the piston 5 beginning its downward suction stroke. This flow of fluid is additional to that caused by the downward movement of the piston 5 described at the start of the cycle described above.
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[0071] Preferably, the dynamic energy in the flow of exhaust fluid in the exhaust duct 4 is harnessed by the engine 1, to accelerate the inlet air or fluid when the piston 5 is near the top of its stroke, and this acceleration of the exhaust fluid helps create a negative pressure in the cylinder 12, which aids filling of the cylinder 12 with inlet air or fluid through all or part of the induction stroke of the engine 1.
[0072] The exhaust duct 4 may also be tuned to harness dynamic (kinetic) energy in the exhaust fluid dynamics and to use pressure waves in the exhaust fluid. This can affect the dynamics and flow of the inlet gas or fluid. Harnessing dynamic energy in the exhaust fluid, and the use of pressure waves in the exhaust fluid can assist scavenging of the cylinder 12 with reflected negative pressure waves from the exhaust. Harnessing this energy can also assist in the subsequent filling of the cylinder 12, (after the previous scavenging) using reflected positive pressure waves from the exhaust fluid. The negative pressure enhanced cylinder scavenging and positive pressure enhanced cylinder filing may be independent events, or may be linked.
[0073] The cycle of inlet stroke, compression stroke, power stroke and exhaust stroke can be repeated in the same manner described above.
[0074] In the alternative embodiment of the engine as shown in
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[0078] The embodiments described herein have significant advantages over the prior art in, at least, the following respects.
[0079] The engine 10 is compatible with 4 stroke petrol or diesel engines, where it can overcome some of the breathing problems caused by valve/piston clearance restrictions resulting from a high compression ratio. It is particularly suited to burn gaseous fuels such as propane, methane and hydrogen since it can combine good volumetric efficiency with a high compression ratio. In addition, aspects of this invention could be adapted for other engines that do not operate on a four-stroke cycle, such as a two-stroke, or a six-stroke engine.
[0080] This engine layout allows for long periods of high valve lift combined with a large valve area which allows good volumetric efficiency (i.e. breathing)
[0081] The effect of full valve opening at top dead centre enables the early flow of inlet fluid drawn into the engine by negative pressure generated by exhaust flow. This creates inlet fluid momentum before the piston begins its pumping stroke aiding cylinder filling improving volumetric efficiency and reducing pumping losses.
[0082] The compact combustion chamber 6 aided by pronounced squish and tumble or spiral movement of fluids allows a fast, clean and complete burn.
[0083] The column of air drawn into the exhaust duct 4 allows for resonant wave tuning to the resonant frequency of the exhaust duct (as used in 2 stoke motorcycle engines) to improve flow characteristics and volumetric efficiency. Also on multi-cylinder versions of the engine, an effective degree of self-super charging can be achieved by connecting exhaust ducts and using the exhaust pressure of one cycle to force residual air in a neighbouring exhaust port back into the cylinder as the valve closes, as is known in the art.
[0084] The cool inlet fluids flowing over the poppet valve 2 will reduce the valve temperature, thereby increasing the engine's detonation threshold. This feature allows the engine to work safely at higher compression ratios, or with poorer fuel quality.
[0085] The above design permits a free breathing, long stroke engine combining good power and torque. Traditional long stroke engines are limited by their inability to breathe efficiently at high revs because of limited valve area.
[0086] The arrangement described above is simple to build and has fewer moving parts than a conventional engine, and should be adaptable to any existing crank case/cylinder block. It also leaves scope for further more complicated designs with different types of manifold inlet and exhaust duct valving. In the preferred architecture of the engine as shown in all of the accompanying illustrations the position of the poppet valve on the same vertical centreline as the cylinder bore allows the engine to be manufactured easily using a single component combining the cylinder block and cylinder head, this is commonly referred to in the art as a monobloc construction, and the engine may be machine finished in production using a single drilling and boring process for the poppet valve aperture and cylinder.
[0087] Friction in the valve train will be reduced owing to lesser acceleration and deceleration forces inherent to this design and because the engine has fewer moving components, thus improving mechanical efficiency and enhancing durability.
[0088] The engine described above is concerned primarily with the design of an engine for economy and emission benefits. However, the efficiency, and therefore high specific power output may give the engine benefits for sports and racing engines.
[0089] All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive.
[0090] Each feature disclosed in this specification including any accompanying claims, abstract and drawings), may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
[0091] The invention is not restricted to the details of the foregoing embodiment(s). The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.